T25 Alternative Engine Forum

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Most liked posts	Author	Posted	Liked	Forum
Injector thread broken off on cylinder head (engine). What now?	Aidan	Yesterday, 18:29	Once this week	T25 Alternative Engine Forum
Injector thread broken off on cylinder head (engine). What now?	R0B	Yesterday, 13:05	Once this week	T25 Alternative Engine Forum

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Last post

VW 1.9D 1Y Crankcase breather hose

Last post by weldore « 20 Jun 2012, 11:43
Replies: 11
by Chopper » 31 May 2012, 06:52

Hello all
Does anyone know where I can get a new 1Y crankcase breather hose?
The plastic one that runs from the rocker cover to the engine block....

11 Replies

9363 Views

Last post by weldore
20 Jun 2012, 11:43
AAz Turbo Vacuum hose

Last post by steviedee « 20 Jun 2012, 07:28
Replies: 5
by steviedee » 04 Jun 2012, 13:43

I have just got a van with an AAZ engine fitted. I have discovered a vacuum hose that comes from the diapragm below the turbo but isnt attached...

5 Replies

3096 Views

Last post by steviedee
20 Jun 2012, 07:28
diesel engine conversion

Last post by phil miller « 19 Jun 2012, 21:14
Replies: 3
by davidm1164 » 19 Jun 2012, 11:41

Hi All
i have a 1.9 petrol 1987 leisurdrive crusader, i would like to change it to a more modern diesel, as i am fortunate enough to get diesel...

3 Replies

1808 Views

Last post by phil miller
19 Jun 2012, 21:14
1600 diesel manifolds - anyone got some?

Last post by HarryMann « 19 Jun 2012, 10:45
Replies: 2
by Debs » 15 Jun 2012, 21:45

Hi, have also posted this on the wanted section but thought I'd post it here too in case anyone who's changed their engine might have the manifolds I...

2 Replies

1367 Views

Last post by HarryMann
19 Jun 2012, 10:45
Oil/coolant cooler question

Last post by lloydy « 18 Jun 2012, 07:08
Replies: 11
by lloydy » 17 Jun 2012, 19:11

inserted into the cooler is a plastic insert, mine is slightly broken around the top hole, as you can see from the picture, is this likely to cause a...

11 Replies

3201 Views

Last post by lloydy
18 Jun 2012, 07:08
Oil cooler

Last post by Ian Hulley « 17 Jun 2012, 12:40
Replies: 1
by andypandy1930 » 17 Jun 2012, 11:53

Hi does anyone know if a golf mk 2 gti oil cooler will fit straight on to my aaz engine! Thanks andy

1 Replies

1236 Views

Last post by Ian Hulley
17 Jun 2012, 12:40
Calling all Subaru Auto T3 owners...

Last post by mrmule « 17 Jun 2012, 12:28
Replies: 4
by mrmule » 07 Sep 2010, 07:24

All,

So some of you know I'm searching for the holy grail of auto set ups to match well with the subaru EJ25 lump...

My goal is to improve on the...

4 Replies

3270 Views

Last post by mrmule
17 Jun 2012, 12:28
1.9d stop solenoid - just wont !

Last post by matt brighton « 16 Jun 2012, 20:36
Replies: 3
by matt brighton » 15 Jun 2012, 21:35

Hi

It just wont turn off... :|

Having transplanted an aef engineinto my 1.6cs the last job proves to be the most difficult

It wont stop,,,,...

3 Replies

1927 Views

Last post by matt brighton
16 Jun 2012, 20:36
Best oil for AFN TDI

Last post by axeman « 14 Jun 2012, 20:37
Replies: 3
by lloydy » 14 Jun 2012, 18:08

as above, first lot i put in was 10-40 the second lot was 5-40
What is the best one to use?

3 Replies

2294 Views

Last post by axeman
14 Jun 2012, 20:37
Smallcar order - share shipping ?

Last post by syncroandy « 14 Jun 2012, 20:21
Replies: 4
by syncroandy » 30 May 2012, 15:40

I need to order a new header from Smallcar.

If anyone is planning to use their parts, there's an opportunity to share shipping costs.

Will anyone...

4 Replies

1807 Views

Last post by syncroandy
14 Jun 2012, 20:21
Clutch drag w. TDI flywheel/clutch ?

Last post by syncroandy « 14 Jun 2012, 18:05
Replies: 2
by syncroandy » 14 Jun 2012, 12:21

I've just fitted a 1Z for a customer of Aidans, using a VW TDI flywheel, LUK TDI pressure plate and LUK WBX friction plate. I'm finding it has slight...

2 Replies

1566 Views

Last post by syncroandy
14 Jun 2012, 18:05
Subaru Conversion Engine Bay Prep

Last post by herukano « 13 Jun 2012, 09:00

by herukano » 13 Jun 2012, 09:00

I have seen a few subaru conversions where people have cut a piece out of the panel holding the front to back water pipes .. As i'm in the process of...

0 Replies

1169 Views

Last post by herukano
13 Jun 2012, 09:00
Mistery engine

Last post by charlesgt « 12 Jun 2012, 20:39
Replies: 5
by charlesgt » 10 Jun 2012, 07:58

Hi

We bought a 1984 T25 recently. It was advertised as having a 1.6TD engine from a 1991 vw golf. I took it down to the local mechanic and he...

5 Replies

2212 Views

Last post by charlesgt
12 Jun 2012, 20:39
aaz oil cooler and intercooler

Last post by lhd « 12 Jun 2012, 19:46
Replies: 1
by andypandy1930 » 12 Jun 2012, 19:15

hi everyone im thinking of fitting the above to my bus can you tell me if its an easy install and if its worth the work, thanks

1 Replies

1265 Views

Last post by lhd
12 Jun 2012, 19:46
subaru awd 20. l t25

Last post by Fin « 12 Jun 2012, 12:09
Replies: 9
by dave9401 » 31 Mar 2012, 08:09

hi anybody can help me please , im about to buy a awd 20l subaru engine will this fit into my t25 also can i put the gearbox and engine straight in ?...

9 Replies

3548 Views

Last post by Fin
12 Jun 2012, 12:09
AAZ turbo on AUK engine?

Last post by Doogle « 12 Jun 2012, 09:37

by Doogle » 12 Jun 2012, 09:37

Got an AUK diesel engine to go in my truck, can the AAZ turbo set up be fitted to the AUK without breaking it or is it better left n/a?
Thanks

0 Replies

1022 Views

Last post by Doogle
12 Jun 2012, 09:37
aef / cs oil capacity ?

Last post by matt brighton « 11 Jun 2012, 22:46
Replies: 6
by matt brighton » 11 Jun 2012, 19:31

Hi

Oil change with filter on the cs engine is 4 ltrs

same thing for the aef is 5 ltrs

having just swapped my cs for the 1.9 aef and doing a refill...

6 Replies

3381 Views

Last post by matt brighton
11 Jun 2012, 22:46
TDI dipstick - again !

Last post by syncroandy « 10 Jun 2012, 21:40
Replies: 5
by syncroandy » 07 Jun 2012, 20:44

Sorry about this, I guess I wasn't paying attention properly last time.. IIRC peeps were saying they fitted a JX dipstick to a TDI OK, using an...

5 Replies

2524 Views

Last post by syncroandy
10 Jun 2012, 21:40
t25 conversion petrol to diesel, HeLP!

Last post by jimpainter « 08 Jun 2012, 20:39
Replies: 20
by mad morty » 24 May 2012, 22:21
1

2
yo guys and gals,
i have a t25 petrol 2.0l cu Aircooled van
and i want to make it into a economical diesel watercooled van,
now i know its going to...
20 Replies

15224 Views

Last post by jimpainter
08 Jun 2012, 20:39
1.6 turbo or 1.9TD ????????

Last post by jimpainter « 07 Jun 2012, 19:19
Replies: 1
by mad morty » 06 Jun 2012, 22:01

yo guys,
which engine should i go for, want good economy, but could do with a bit of power,
planning on a biiiiiiiiiigg road trip starting in...

1 Replies

1240 Views

Last post by jimpainter
07 Jun 2012, 19:19
Engine gearbox mismatch?

Last post by chrisbarnard « 07 Jun 2012, 08:45
Replies: 15
by chrisbarnard » 06 May 2012, 10:46
1

2
My van is 1990 Westfalia California origianlly 1.6td JX engine with 5 speed box.

About two years ago head blew on engine and I had it replaced with...
15 Replies

7921 Views

Last post by chrisbarnard
07 Jun 2012, 08:45
AFN, oil in turbo boost pipes

Last post by phil miller « 06 Jun 2012, 16:34
Replies: 7
by lloydy » 04 Jun 2012, 21:57

Hi, have found on taking the boost pipes off to the charge cooler, that they have a coating of oil in them. They have only been on for 1000 miles, so...

7 Replies

5047 Views

Last post by phil miller
06 Jun 2012, 16:34
tdi AFN AUX belt set up

Last post by silverbullet « 06 Jun 2012, 15:39
Replies: 7
by lloydy » 30 May 2012, 06:29

Hi all, I have a afn in my syncro and I'm having a few problems with the size of the alternator and aux side of the install. Basically, I've been...

7 Replies

5923 Views

Last post by silverbullet
06 Jun 2012, 15:39
Subaru Flywheel Required

Last post by Oilline « 05 Jun 2012, 17:19

by Oilline » 05 Jun 2012, 17:19

Any body got a flywheel from a non turbo Subaru for sale?
Is it possible to use a turbo flywheel just by re-drilling the pressure plate mounting...

0 Replies

1198 Views

Last post by Oilline
05 Jun 2012, 17:19
what new engine!? (diesel)

Last post by mad morty « 03 Jun 2012, 10:07
Replies: 5
by mad morty » 22 Sep 2011, 22:22

hi guys,
ive recently bought myself a t25 with a air cooled 1.9 petrol engine,
i'd like to convert her to a diesel, but i dont know much about...

5 Replies

3122 Views

Last post by mad morty
03 Jun 2012, 10:07
1Z Turbo oil return

Last post by phil miller « 02 Jun 2012, 18:50
Replies: 4
by phil miller » 01 Jun 2012, 22:23

Hi all ive got a 1Z to go in my bus, i plan to use the 1Z turbo and manifold, now i know i need to replace the oil return so it returns to the sump,...

4 Replies

2530 Views

Last post by phil miller
02 Jun 2012, 18:50
what engine to replace my old one ? ? ?

Last post by budice83 « 01 Jun 2012, 23:45
Replies: 4
by budice83 » 01 Jun 2012, 22:42

hi everyone

need a bit of help from one or to of you guys
was out in the van last week and ended up over heating her which has blowen the head...

4 Replies

1778 Views

Last post by budice83
01 Jun 2012, 23:45
Poorly syncro diesel

Last post by monekynuts « 31 May 2012, 19:47
Replies: 11
by monekynuts » 13 May 2012, 18:07

Can anyone here tell me how many ports for fuel lines there are on a 1988 diesel syncro fuel tank.
I took a bodged and leaking aux fuel tank off my...

11 Replies

5638 Views

Last post by monekynuts
31 May 2012, 19:47
AAZ Alternator options

Last post by BigAsh « 25 May 2012, 13:50
Replies: 3
by B.J » 12 May 2012, 23:28

Hi,
I 'm after a more powerful alternator for my AAZ which currently sports a bosch 70a. I've seen 90a ones but I have a Sterling battery charger...

3 Replies

2756 Views

Last post by BigAsh
25 May 2012, 13:50
T25 1.9 TDi running problem

Last post by Bad Dog 13 « 19 May 2012, 09:00
Replies: 13
by Bad Dog 13 » 03 May 2012, 07:15

Morning everyone, Got a T25 with 1z TDi conversion. On the way to Bustypes it ran into a problem and would not rev above 3 tho under load but revved...

13 Replies

6683 Views

Last post by Bad Dog 13
19 May 2012, 09:00
Auto box problem

Last post by big red bus « 18 May 2012, 07:11
Replies: 1
by maharg » 17 May 2012, 22:29

Hi.

I own a T25/T3 91 Auto, powered by a Sxv 3.3l H6.

My gearbox in Drive, goes from 1st gear to 2nd gear, but when it needs to change into 3rd...

1 Replies

1325 Views

Last post by big red bus
18 May 2012, 07:11
1Z TDi Mod recomendations

Last post by keith « 17 May 2012, 21:10
Replies: 12
by Bad Dog 13 » 06 May 2012, 13:51

Ok, I have a 1985 Pannel van with a 95 1Z TDi conversion (courtesy of Phil Packman cheers). Have run it for 20,000 trouble free miles but now want...

12 Replies

10138 Views

Last post by keith
17 May 2012, 21:10
5 to 4 speed

Last post by DentedDevon « 17 May 2012, 19:13
Replies: 1
by docklad » 17 May 2012, 16:29

Is there much of a difference when swapping from a 5speed to a four speed? Is it a big job? Cheers

1 Replies

1476 Views

Last post by DentedDevon
17 May 2012, 19:13
new engine

Last post by dee666 « 17 May 2012, 18:50

by dee666 » 17 May 2012, 18:50

Hi, new to site.

I have a 1986 1.6d and as you will be aware 1st gear is a close friend on hills, so am wanting to put either the 1.9 non turbo, or...

0 Replies

1246 Views

Last post by dee666
17 May 2012, 18:50
scooby adapter plate

Last post by jamesc76 « 12 May 2012, 17:09
Replies: 4
by rich broom » 10 May 2012, 14:09

does anybody know where a scooby adapter plate is available from?
otherwise going for rjes bell housing
cheers
rich

4 Replies

2273 Views

Last post by jamesc76
12 May 2012, 17:09
Clutch plate

Last post by colinthefox « 11 May 2012, 16:31
Replies: 1
by stagg65 » 11 May 2012, 16:15

Hi all, Just putting a better box in my t25 at the mo and thought I'd change the clutch at the same time.
Thing is my engine is from a 1.9 diesel...

1 Replies

1298 Views

Last post by colinthefox
11 May 2012, 16:31
Setting timing on 1Y / Exhaust Manifolds

Last post by JPC1 « 10 May 2012, 23:07
Replies: 9
by JPC1 » 02 May 2012, 21:19

Hi All,

I'm looking for some more advice on my 1Y into T25 effort. Longer nights are helping so I hope to be mobile by June!

Sincere thanks in...

9 Replies

7269 Views

Last post by JPC1
10 May 2012, 23:07
AHU / 1Z TDI (years)

Last post by BETTYBRICK « 10 May 2012, 18:00
Replies: 2
by BETTYBRICK » 10 May 2012, 17:34

Hello
can anyone tell me what years the AHU / 1Z TDI engines are from please

Thanks
Leigh

2 Replies

1869 Views

Last post by BETTYBRICK
10 May 2012, 18:00
AAZ turbo oil return pipe.

Last post by vlasnia « 09 May 2012, 19:28

by vlasnia » 09 May 2012, 19:28

JX 1.6 to AAZ 1.9 turbo conversion.
Good evening all. I've just fitted an aaz turbo to a jx manifold and after rotating the turbo to realign the oil...

0 Replies

1634 Views

Last post by vlasnia
09 May 2012, 19:28
How to identify my engine for cam belt kit

Last post by Cyrus « 08 May 2012, 12:29
Replies: 1
by RussT3 » 08 May 2012, 11:59

Could do with some help identifying my engine. Previous owner informed me it is an AAZ 1.9td from a passat. That's all I know . I have taken van to...

1 Replies

1493 Views

Last post by Cyrus
08 May 2012, 12:29
timing related or crappy injector?

Last post by fodtommo « 08 May 2012, 12:23
Replies: 9
by Iceworx » 06 May 2012, 23:03

I've filmed a quick bit of footage of my van trying to idle..

What could this be? Timing maybe, or a crappy/duff injector?

The engine was stood...

9 Replies

3371 Views

Last post by fodtommo
08 May 2012, 12:23
Tdi max revs?

Last post by silverbullet « 07 May 2012, 22:08
Replies: 3
by ELVIS » 04 May 2012, 17:57

Whats generally accepted as max/top revs to drive a tdi at?

Currently 2800rpm is 100kph/62 ish mph. usually sit at 3k with occassional jaunts up to...

3 Replies

2186 Views

Last post by silverbullet
07 May 2012, 22:08
What engine will a VW T25 Camper Conversion 1986

Last post by BOXY « 07 May 2012, 18:10
Replies: 1
by lgs6uk » 07 May 2012, 16:18

have just brought a VW T25 Camper Conversion 1986 wondering what sort of engine i could put in it any ideas ?

1 Replies

1545 Views

Last post by BOXY
07 May 2012, 18:10
Gearbox re-build

Last post by toomanytoys « 07 May 2012, 14:16
Replies: 2
by Bad Dog 13 » 07 May 2012, 11:18

Looking for personal recommendations for someone to re-build my gear box with taller 3rd and 4th's . at present runnng stock 4 speed 2ltr air cooled...

2 Replies

1742 Views

Last post by toomanytoys
07 May 2012, 14:16
AAZ water hoses

Last post by mm289 « 06 May 2012, 11:41
Replies: 2
by mm289 » 04 May 2012, 10:03

Quick question..... :)

Myrtle has an AAZ conversion from a JX. Need to rpelace the water pipes around the thermostat, header tank etc.

Are these...

2 Replies

1971 Views

Last post by mm289
06 May 2012, 11:41
VNT Turbo - the inside info

Last post by syncroandy « 06 May 2012, 06:47
Replies: 2
by futbus » 05 May 2012, 21:59

We bought some turbos all off cars of less than 5 years old and main dealer returns, but all had issues mainly stuck vanes or damage to the vanes....

2 Replies

4285 Views

Last post by syncroandy
06 May 2012, 06:47
120a alternator

Last post by B.J « 05 May 2012, 22:50

by B.J » 05 May 2012, 22:50

Does anyone know if one is available for an AAZ? I can find 90a one but not 120's.

Cheers. :ok

0 Replies

1237 Views

Last post by B.J
05 May 2012, 22:50
AAZ oil cooler

Last post by v-lux « 05 May 2012, 22:50
Replies: 8
by ratboy » 24 Apr 2012, 22:04

Hi new to this site thinking of fitting an external oil cooler to my aaz does anyone know if you have to remove the water oil cooler to fit the...

8 Replies

6304 Views

Last post by v-lux
05 May 2012, 22:50
BIT OF POWER

Last post by stephen t25 « 04 May 2012, 18:26

by stephen t25 » 04 May 2012, 18:26

onclick= window.open(this.href);return false;

Hi all, anyone fancy a challenge, how difficult would it be ? :ok

0 Replies

1527 Views

Last post by stephen t25
04 May 2012, 18:26
My Pickup Scooby Turbo Vid

Last post by Fin « 04 May 2012, 10:50
Replies: 30
by Fin » 22 Mar 2012, 19:59
1

2

3
Hi Haven't been on here for a while - well I've been rather busy with this......

Let me know if you can see the vid ok
30 Replies

15704 Views

Last post by Fin
04 May 2012, 10:50

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