Mechanical

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Most liked posts	Author	Posted	Liked	Forum
Gear Linkages .. Again .. Sorry	Pablo55	04 Oct 2026, 15:35	Once this week	Mechanical
Mechanical fuel pump oil leak	Lmh2000	01 Oct 2026, 20:21	Once this week	Mechanical

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Last post

quality parts manufacturers

Last post by ZsZ « 24 Mar 2025, 06:55
Replies: 128
by Hacksawbob » 28 Nov 2010, 12:54
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So we buy quite a lot of bits from GSF eurocarparts and the like. Quality can be OE or pi$$ poor. Mr Baxter tends to sell the better quality ones but...
128 Replies

1182127 Views

Last post by ZsZ
24 Mar 2025, 06:55
Thank you all

Last post by Bryce « 23 Dec 2023, 21:26
Replies: 31
by Mocki » 06 Dec 2023, 20:10
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Evening all …….

Because of you all continuing to support this Club and this forum we can keep the pages tidy and free of adverts and pop ups ....
31 Replies

191805 Views

Last post by Bryce
23 Dec 2023, 21:26
** PLEASE ** add your van details

Last post by Beebus « 31 Jan 2021, 19:27
Replies: 6
by HarryMann » 07 Jul 2015, 10:45

Add your van details to your signature , and then it will be on every post

STATE THE ENGINE TYPE and Gbox (4 or 5 speed or Syncro ) age of van and...

6 Replies

94061 Views

Last post by Beebus
31 Jan 2021, 19:27
itchylinks

Last post by freckvan1 « 02 Jan 2018, 13:04
Replies: 7
by itchyfeet » 26 Dec 2017, 19:04

Now here

onclick= window.open(this.href);return false;

Itchylinks

VW T3 T25 useful links
You can add pics here and copy BB code link then...

7 Replies

100780 Views

Last post by freckvan1
02 Jan 2018, 13:04
Coolant advice. Getting the van sorted after 2 years after i had a stroke.

Last post by mioba « Yesterday, 18:28
Replies: 4
by djhammy » 05 Oct 2026, 19:14

HI everyone hope you are all well.

I've been awol after a stroke 2 years ago that destroyed my balance centre among other things. I am though...

4 Replies

129 Views

Last post by mioba
Yesterday, 18:28
Engine 'chugging' intermittently

Last post by mioba « 05 Oct 2026, 17:24
Replies: 8
by peteinnit » 26 Sep 2026, 13:01

Hi all,
I had my 2ltr Aircooled tuned a coupla weeks back and all was great for a trip to Wales. In Wales I then carelessly reversed into a stony...

8 Replies

484 Views

Last post by mioba
05 Oct 2026, 17:24
Gear Linkages .. Again .. Sorry

Last post by silverbullet « 04 Oct 2026, 20:22
Replies: 31
by Ukjamie82 » 24 Aug 2026, 16:00
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Afternoon all

I've spent an age reading and trying to get my van to select gears other than 2345 (dog leg)

VW T25 1.9 petrol - engine and box from...
31 Replies

1994 Views

Last post by silverbullet
04 Oct 2026, 20:22
Mechanical fuel pump oil leak

Last post by davidoft1 « 01 Oct 2026, 20:54
Replies: 11
by Lmh2000 » 21 Sep 2026, 09:11

Hi, as described I’ve narrowed down a small oil leak to the mechanical fuel pump. I’ve read pretty much all I can find about removing it & replacing...

11 Replies

1237 Views

Last post by davidoft1
01 Oct 2026, 20:54
JX 1,6 TD Twin Belt Setup

Last post by DerCribben « 29 Sep 2026, 07:45
Replies: 59
by Titus A Duxass » 29 Nov 2016, 10:10
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Hi all,

I have a Pritsche with a JX in, the JX has the comical twin belt setup for the alternator / waterpump.

Does anyone know how to set up the...
59 Replies

181765 Views

Last post by DerCribben
29 Sep 2026, 07:45
Noisy cruising ex-Army 1.7 diesel

Last post by lowtimeppl « 28 Sep 2026, 15:52
Replies: 16
by lowtimeppl » 20 Sep 2026, 15:28
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Hi all
My new acquisition is an LHD ex-German Army 1.7D (non turbo) and the 4th gear is (from what I have gathered) designed for towing and rough...
16 Replies

1241 Views

Last post by lowtimeppl
28 Sep 2026, 15:52
2.1 DJ timing

Last post by MC 1 « 28 Sep 2026, 10:25
Replies: 4
by MC 1 » 17 Sep 2026, 12:18

Do I need to unplug all it say's in the Bently manual to set timing on a fule injected t25 2.1 DJ and do I use the original single pully.

4 Replies

511 Views

Last post by MC 1
28 Sep 2026, 10:25
No Idle on 1.9dg Petrol, but fine on LPG

Last post by crazyhorse « 27 Sep 2026, 07:32
Replies: 12
by crazyhorse » 25 Sep 2026, 15:22

I loathe to start another topic on this but here goes...

So In the light of dwindling LPG stations in south wales I have decided to try sort an...

12 Replies

591 Views

Last post by crazyhorse
27 Sep 2026, 07:32
Front brakes

Last post by welder kev « 23 Sep 2026, 09:14
Replies: 4
by welder kev » 21 Sep 2026, 17:46

Ive replaced all front brakes on my 85 t25 ,the metal pipe that goes to the flexi have snapped,so i need to replace them(both sides) but do i have to...

4 Replies

483 Views

Last post by welder kev
23 Sep 2026, 09:14
Cylinder Head Removal Issue

Last post by silverbullet « 19 Sep 2026, 18:28
Replies: 34
by maxstu » 18 Aug 2026, 19:20
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I agreed to do a top end refresh on a friends' engine.
But this has been a challenge from the first hour, and l'm getting nowhere fast.

Since...
34 Replies

2037 Views

Last post by silverbullet
19 Sep 2026, 18:28
Fuel pump priming continuously

Last post by jigarai « 16 Sep 2026, 14:02
Replies: 5
by jigarai » 08 Sep 2026, 08:23

When I switch the ignition on the fuel pump normally primes for a couple of seconds then stops. Today I noticed it continued priming indefinitely....

5 Replies

479 Views

Last post by jigarai
16 Sep 2026, 14:02
odd fuel related part on the back of 1.9 carb

Last post by Simon Baxter « 15 Sep 2026, 15:24
Replies: 7
by hotpod » 19 Aug 2026, 09:43

I am just buying another kombi, it is a late square headlight high top rhd camper. It currently isnt running and I have narrowed it down to the fuel...

7 Replies

739 Views

Last post by Simon Baxter
15 Sep 2026, 15:24
1600 CT Aircooled vacuum lines question

Last post by shaky « 11 Sep 2026, 22:14
Replies: 3
by shaky » 09 Sep 2026, 22:03

Hi all,

A 1600 CT question: I'm replacing the vacuum lines around the carbs, distributor, manifold and airbox and looking at my airbox I see two...

3 Replies

472 Views

Last post by shaky
11 Sep 2026, 22:14
JX vs AAZ

Last post by colinthefox « 11 Sep 2026, 15:10
Replies: 5
by dieselvw4ever » 09 Sep 2026, 13:49

Swapping out my CS engine with either a 1.6 JX or 1.9 AAZ. The 1.9 is $1000 USD more. Is the 10HP increase from the 1.9 worth the money? Will I...

5 Replies

502 Views

Last post by colinthefox
11 Sep 2026, 15:10
Garage Services NE Scotland

Last post by mioba « 10 Sep 2026, 02:38
Replies: 2
by mickcorr » 06 Sep 2026, 13:53

Since Russel (Russel's Garage, Inchmore, Inverness) has stopped working on T3s I have had to utilise a couple of nearby garages for repair and...

2 Replies

399 Views

Last post by mioba
10 Sep 2026, 02:38
Drive shaft oil seal removal tool

Last post by Nick Stroud « 08 Sep 2026, 19:21
Replies: 6
by Beakster » 04 Aug 2026, 19:27

Hi,

I need to change my drive shaft oil seals on the gear box. Can someone point me to a good tool on ebay or Amazon which works well for this...

6 Replies

726 Views

Last post by Nick Stroud
08 Sep 2026, 19:21
2.1 DJ Oil Leak

Last post by mariokaz « 07 Sep 2026, 10:52
Replies: 12
by mariokaz » 18 Jul 2026, 15:34

Could someone enlighten me please. Van started leaving a little puddles like a puppy before toilet training. Happens after a longer drives. I've...

12 Replies

1019 Views

Last post by mariokaz
07 Sep 2026, 10:52
Loose rear stub axle nut!

Last post by Aidan « 05 Sep 2026, 08:55
Replies: 4
by PaulFDennis » 03 Sep 2026, 09:14

After much advice from club8090 members and preparing myself to service the rear nearside wheel bearings I bought a 46mm socket and 1m breaker bar....

4 Replies

520 Views

Last post by Aidan
05 Sep 2026, 08:55
Timing belt procedure

Last post by mioba « 04 Sep 2026, 06:22
Replies: 24
by Vodim » 22 Aug 2026, 13:17
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I am in the middle of changing the timing belt. Never done this before.

I rotated the engine to find TDC. Looked in the little inspection hole for...
24 Replies

1346 Views

Last post by mioba
04 Sep 2026, 06:22
Putting dual carbs on a CT1600

Last post by sarran1955 « 03 Sep 2026, 20:31
Replies: 5
by Flint » 21 Aug 2026, 16:30

Hello. Searching the forum I found where people have dual carbs but what they used or how they did it. I have a CT with 1679cc displacement and a...

5 Replies

692 Views

Last post by sarran1955
03 Sep 2026, 20:31
Are my thermostat flaps open or closed?

Last post by sarran1955 « 03 Sep 2026, 10:37
Replies: 9
by morzov » 26 Aug 2026, 16:00

I have a VW T25 air cooled with 2 litre CU engine

I don’t think the thermostat is working and I had read that when it fails it does so in a safe...

9 Replies

603 Views

Last post by sarran1955
03 Sep 2026, 10:37
Torque settings - dry or lubricated

Last post by keynsham1 « 01 Sep 2026, 13:46
Replies: 3
by PaulFDennis » 01 Sep 2026, 11:32

I’ve tried to search an answer to this question both here and over at the Samba but find a lot of ambiguous information and am more confused than...

3 Replies

433 Views

Last post by keynsham1
01 Sep 2026, 13:46
Mechanics in Oxford area?

Last post by RobOxford « 31 Aug 2026, 18:08
Replies: 2
by Bex710 » 10 Aug 2026, 12:15

Hi - my van is stalling at junctions and my regular mechanic is on holiday ... need to get sorted before a trip to the Lakes at the end of the month....

2 Replies

521 Views

Last post by RobOxford
31 Aug 2026, 18:08
steering rack, tie rods, etc

Last post by silverbullet « 27 Aug 2026, 07:08
Replies: 9
by therealchrisgray » 24 Aug 2026, 10:55

Hi all, please advise a newbie on this before I make any stupid mistakes. LHD van.

After a long motorway run I suddenly found the inside edge of one...

9 Replies

691 Views

Last post by silverbullet
27 Aug 2026, 07:08
Fuel tank breather pipe broken

Last post by Stesaw « 23 Aug 2026, 22:24
Replies: 2
by shaky » 23 Aug 2026, 20:45

Putting the fuel tank back in today and one of the breather pipes snagged and snapped off!

Quite a lot of swearing and cursing. Replacing the tank...

2 Replies

417 Views

Last post by Stesaw
23 Aug 2026, 22:24
Stub axle thread size

Last post by hotpod « 23 Aug 2026, 18:05
Replies: 5
by PaulFDennis » 22 Aug 2026, 11:08

Does anyone know the thread size for the external thread on the rear stub axle of a T25? I’ve tried a search but can’t find anything here, or...

5 Replies

523 Views

Last post by hotpod
23 Aug 2026, 18:05
1.9 dg wbx running rough

Last post by filiphiruta « 21 Aug 2026, 20:34
Replies: 16
by filiphiruta » 20 Aug 2026, 10:20
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Hi again guys, some recommendations or any ideas why my 1.9 WBX DG is running so rough? Im a bit of a novice in cars in general, first bus
I tried to...
16 Replies

1123 Views

Last post by filiphiruta
21 Aug 2026, 20:34
Removing a welded drain plug

Last post by Aidan « 19 Aug 2026, 06:01
Replies: 11
by Beakster » 05 May 2026, 22:05

Hi,

I was about to do a gearbox oil change. Took the filler plug out and then went to remove the drain plug and saw it had been welded. When I saw...

11 Replies

5885 Views

Last post by Aidan
19 Aug 2026, 06:01
Driveshaft plastic cover screw size

Last post by Aidan « 18 Aug 2026, 12:27
Replies: 1
by Beakster » 18 Aug 2026, 10:20

Hi,

On the gear box, once I remove the drive shaft, there is a plastic cover held in place by 2 Philips screws.

The screws are all chewed up and I...

1 Replies

437 Views

Last post by Aidan
18 Aug 2026, 12:27
Rocket cover filled up with oil

Last post by silverbullet « 17 Aug 2026, 10:47
Replies: 3
by Syncronorth » 16 Aug 2026, 14:54

New 2.1 DJ back in the van after getting new cylinder head gaskets. The oil buzzer came on, but luckily I figured out the cables had been switched....

3 Replies

604 Views

Last post by silverbullet
17 Aug 2026, 10:47
Too much gap with Powerflex upper wishbone bushes

Last post by OzSchmoz « 14 Aug 2026, 11:36
Replies: 3
by OzSchmoz » 13 Aug 2026, 15:43

Time to replace the upper bushes came (lasted 10 years ish!) so I opted for the pricey powerflex kit- purple and shiney!

However on carefully...

3 Replies

616 Views

Last post by OzSchmoz
14 Aug 2026, 11:36
2.1DJ Campershack Rebuild Pics

Last post by Stesaw « 12 Aug 2026, 20:14
Replies: 12
by Smiffo » 11 Aug 2026, 16:19

A long time coming, I know, but I wanted Andy to give me the nod before posting all of the pics he sent me of the rebuild.

For those that didn’t...

12 Replies

837 Views

Last post by Stesaw
12 Aug 2026, 20:14
Holdsworth 1.9 petrol 1984 (screech on starting)

Last post by mickcorr « 12 Aug 2026, 16:18
Replies: 6
by gutmeg » 11 Aug 2026, 15:24

Hi there, just wanted to say following my recent post regarding removal of faulty ignition switch/barrel.
Following the replies I followed the wiki...

6 Replies

611 Views

Last post by mickcorr
12 Aug 2026, 16:18
Fast idle cam setting

Last post by shrig1969 « 10 Aug 2026, 13:17

by shrig1969 » 10 Aug 2026, 13:17

I’ve attached a photo of where my cam currently sits.
I have recently had the carb off for a clean and changed the accelerator cable. I initially...

0 Replies

633 Views

Last post by shrig1969
10 Aug 2026, 13:17
Gearbox no 5th

Last post by pierce « 09 Aug 2026, 16:38
Replies: 3
by pierce » 09 Aug 2026, 07:13

Problem with my gearbox, it pried out of 5th on the motorway, felt judery , it won’t stay in 5th even trying to hold it in. I have had a few issues...

3 Replies

512 Views

Last post by pierce
09 Aug 2026, 16:38
Recommendations for a torque mulitplier

Last post by silverbullet « 09 Aug 2026, 06:35
Replies: 7
by PaulFDennis » 08 Aug 2026, 12:20

I’m about to embark on servicing the rear hubs on my T25 and wondered if there are any recommendations for a torque multiplier to tackle the hub nuts...

7 Replies

653 Views

Last post by silverbullet
09 Aug 2026, 06:35
PAS

Last post by izzybarnard « 08 Aug 2026, 20:51
Replies: 15
by R0B » 04 Dec 2025, 09:12
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Has anyone replaced the seals in a power steering rack? Is it an easy or difficult job?
15 Replies

10895 Views

Last post by izzybarnard
08 Aug 2026, 20:51
Radiator fan life expectancy

Last post by badgerfax « 06 Aug 2026, 21:33
Replies: 10
by Beakster » 15 Jul 2026, 08:21

Hi,

How long would a VW radiator fan last. The standard 3 wire 2 speed one? I expect mine is the original but doesn't seem to have run in a long...

10 Replies

1347 Views

Last post by badgerfax
06 Aug 2026, 21:33
Coolant leaking from thermostat housing.

Last post by PaulFDennis « 06 Aug 2026, 18:46
Replies: 9
by F41XTH » 02 Sep 2025, 18:07

I've finally had time to identify where the coolant is leaking out from, it appears to be between the thermostat housing and the block. As seen in...

9 Replies

16251 Views

Last post by PaulFDennis
06 Aug 2026, 18:46
Draining cooling system

Last post by firetrader « 06 Aug 2026, 06:56
Replies: 21
by Vodim » 18 Jul 2026, 20:01
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2
Hi,

I am about to drain the cooling system to replace the very old coolant. However I cannot locate the hoses mentioned in the Bentley manual....
21 Replies

1721 Views

Last post by firetrader
06 Aug 2026, 06:56
Alternative Gearbox Drain plug

Last post by shampooefficient « 06 Aug 2026, 06:16
Replies: 1
by Beakster » 05 Aug 2026, 22:18

Hi,

I need a new drain plug for my T25's 5 speed gear box.

The correct part is 091 301 141 A

Brickworks and everyone else show it out of stock: ...

1 Replies

430 Views

Last post by shampooefficient
06 Aug 2026, 06:16
JX injection pump - rebuild recommendations

Last post by Simon Baxter « 04 Aug 2026, 14:42
Replies: 3
by clift_d » 16 Jul 2026, 10:02

Our injection pump is starting to show signs of wear and so a rebuild is probably going to be necessary in the near future.

I’m aware that Reg...

3 Replies

794 Views

Last post by Simon Baxter
04 Aug 2026, 14:42
Temperature sensors on thermostat housing

Last post by PaulFDennis « 04 Aug 2026, 14:39
Replies: 3
by PaulFDennis » 01 Aug 2026, 17:34

My 1.9DG has a coolant leak around one of the temperature sensors located on the lower thermostat housing. My understanding is that the 1.9DG engine...

3 Replies

486 Views

Last post by PaulFDennis
04 Aug 2026, 14:39
How do I get to the hoses for the windshield washer

Last post by Vodim « 04 Aug 2026, 11:19
Replies: 6
by Vodim » 02 Aug 2026, 15:34

I just replaced my washer pump for the windshield but only very little water is coming through. Basically just some bubbles visible on the nozzles. I...

6 Replies

720 Views

Last post by Vodim
04 Aug 2026, 11:19
One for the air cooled bunch

Last post by sarran1955 « 31 Jul 2026, 08:41
Replies: 2
by Stesaw » 23 Jun 2026, 11:58

Long story short, did a service for a chap with a CU with twin solex carbs, a lot of play in the spindles on the carbs ones leaking petrol badly but...

2 Replies

4878 Views

Last post by sarran1955
31 Jul 2026, 08:41

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