T25 Alternative Engine Forum

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Last post

TDI exhaust

Last post by andysimpson « 09 Jan 2008, 19:40
Replies: 1
by monkeynut » 09 Jan 2008, 19:11

Hi all will a front pipe of a 1.6td fit the AHU Tdi (mate up to the turbo ok?)
would like hear some other solutions for a exhaust system
KD

1 Replies

819 Views

Last post by andysimpson
09 Jan 2008, 19:40
fitting aaz engine to my t25 1.6td syncro

Last post by mrhutch « 06 Jan 2008, 01:32
Replies: 5
by bigdubber » 29 Dec 2007, 20:36

anyone tell me the pros and cons of doing this conversion.
what can i use what cant i use.
also thinking of doing the same conversion on my 2.1...

5 Replies

2249 Views

Last post by mrhutch
06 Jan 2008, 01:32
Adapter plate for upright VW inline 4

Last post by v-lux « 01 Jan 2008, 22:21
Replies: 7
by Aidan » 31 Dec 2007, 20:00

to save me reinventing the wheel does anyone have the design for adapter plate to mate say a 1.9TD with a diesel bellhousing whilst fitting the...

7 Replies

2318 Views

Last post by v-lux
01 Jan 2008, 22:21
Straight six

Last post by crazylegs « 23 Dec 2007, 14:16
Replies: 17
by crazylegs » 20 Dec 2007, 14:57
1

2
Has anyone ever tried it ?
Yes I know the(engine)bay isn't quite big enough but has anyone ever succesfully modifed a t25 for one?
17 Replies

4473 Views

Last post by crazylegs
23 Dec 2007, 14:16
Has anyone heard of any toyota engined t25 s

Last post by Aidan « 22 Dec 2007, 18:01
Replies: 5
by robwsurf » 02 Dec 2007, 22:00

i have a dg engined camper i m puttingback on the road and i ve done other engine swaps on toyotas and was wondering if anyones done or heard of...

5 Replies

1836 Views

Last post by Aidan
22 Dec 2007, 18:01
VW 1.8T 20 valve.

Last post by geordie skydiver « 17 Dec 2007, 10:25
Replies: 19
by geordie skydiver » 31 Mar 2007, 09:35
1

2
Can't seem to find any info about fitting this engine into a T25.

Has anyone done it? Whats the reason its not so popular?

I have a 220BHP one...
19 Replies

5841 Views

Last post by geordie skydiver
17 Dec 2007, 10:25
HELP!!! ADG 1.9 diesel engine blown

Last post by andysimpson « 11 Dec 2007, 19:08
Replies: 2
by fergus77 » 04 Dec 2007, 08:23

Ok guys, maybe buying another camper that has a blown ADG 1.9 diesel engine and have a few questions....

1: Where does thiss engine come from, ie:...

2 Replies

1471 Views

Last post by andysimpson
11 Dec 2007, 19:08
AAZ conversion - Best Exhaust?

Last post by rab-rulez « 05 Dec 2007, 23:18
Replies: 10
by v-lux » 26 Oct 2007, 12:02

Whats the best set up for an exhaust on the AAZ?
Ive used the JX manifolds and turbo.

I have the Standard TD exhaust, but the baffles have collapsed...

10 Replies

3121 Views

Last post by rab-rulez
05 Dec 2007, 23:18
Golf AAZ on Ebay, warning?

Last post by Westy.Club.Joker « 05 Dec 2007, 22:46

by Westy.Club.Joker » 05 Dec 2007, 22:46

Not mine, nothing to do with me, just been reading some stuff on the American diesel forum, and that Golf is mentioned, having a bad engine, Baxter...

0 Replies

936 Views

Last post by Westy.Club.Joker
05 Dec 2007, 22:46
Adaptor Plate for Pug 1.9TD Engine Conversion

Last post by billy739 « 05 Dec 2007, 19:34
Replies: 3
by aussie_b » 30 Nov 2007, 14:41

Does anyone know where I can get an adapter plate for a 1.9 TD Pug engine for my forthcoming engine conversion ?

I've Googled just about every...

3 Replies

1652 Views

Last post by billy739
05 Dec 2007, 19:34
1y 1.9 diesel doner

Last post by fergus77 « 04 Dec 2007, 09:49
Replies: 7
by kit » 01 Dec 2007, 17:49

Sorry I have searched here and the brick yard without any luck, is there a list of cars that have 1y's fitted as this seems to be the most...

7 Replies

2020 Views

Last post by fergus77
04 Dec 2007, 09:49
AAZ , sorry yes another 1

Last post by andysimpson « 29 Nov 2007, 19:53
Replies: 5
by transportersrule » 27 Nov 2007, 22:46

looking to do a aaz conv. have a 1.9tdi golf as donor complete.
currently running a straight 1.6d (yawn)
i have read a number of the other posts. I...

5 Replies

1340 Views

Last post by andysimpson
29 Nov 2007, 19:53
Registration?

Last post by v-lux « 28 Nov 2007, 00:22
Replies: 6
by v-lux » 27 Nov 2007, 00:17

Just had a thought?

Do i have to re-register my van now its got a different engine in it so the documents say 1.9td rather than 1.6td?

If so, how...

6 Replies

1599 Views

Last post by v-lux
28 Nov 2007, 00:22
where to get a 1.9tdi conversion done ? (lincs)

Last post by g60steve « 23 Nov 2007, 16:11
Replies: 3
by wag » 23 Nov 2007, 15:24

I have a 1.9 wbx and have got together a 1.9tdi engine +bellhousing /sump etc ,
and dont think im up to the job of carrying out the install :oops:...

3 Replies

1791 Views

Last post by g60steve
23 Nov 2007, 16:11
AAZ in and running well!

Last post by ringo « 23 Nov 2007, 11:32
Replies: 3
by v-lux » 22 Nov 2007, 22:15

Been putting the finishing touches to my AAZ install over the last week or so, been keeping my eye out for any oil leaks/weeps and trying to get...

3 Replies

1310 Views

Last post by ringo
23 Nov 2007, 11:32
how do i do my tappets on my 1Y

Last post by Westy.Club.Joker « 22 Nov 2007, 23:05
Replies: 7
by elastic mike » 02 Nov 2007, 06:14

doing the old 1.6D to 1.9D 1Y.
alls done now, just wanted to check my tappet gap, any one know what it should be and has anyone done theres? cheers

7 Replies

1809 Views

Last post by Westy.Club.Joker
22 Nov 2007, 23:05
2.0 TDI?

Last post by PC52 « 19 Nov 2007, 22:38
Replies: 5
by geordie skydiver » 15 Nov 2007, 09:11

Has anyone fitted one of the newer 2.0 TDI engines yet?

Electronic nightmare? Can they be swapped to mechanical?

5 Replies

1736 Views

Last post by PC52
19 Nov 2007, 22:38
More AAZ questions...sorry - Breather system/oil catch tank

Last post by ELVIS « 16 Nov 2007, 12:48
Replies: 28
by v-lux » 09 Oct 2007, 18:25
1

2
So im in the process of building up an AAZ to go in my syncro and i want to nip this running on oil thing in the bud before i get any problems, but...
28 Replies

6287 Views

Last post by ELVIS
16 Nov 2007, 12:48
which engine and what bits?

Last post by toomanytoys « 14 Nov 2007, 22:47
Replies: 1
by elastic mike » 07 Nov 2007, 22:19

now that I've done my first t3 engine conversion I've got the bug!!

I'm looking at buying an engine and gear box and stripping and rebuilding them...

1 Replies

1061 Views

Last post by toomanytoys
14 Nov 2007, 22:47
Oil Temperature Sender size

Last post by Westy.Club.Joker « 08 Nov 2007, 21:12
Replies: 3
by slobbo » 06 Nov 2007, 21:34

I have purchased a sender and gauge but the sender doesn't fit in the hole. The sender bottoms out before the thread takes. I have been told it's 1/4...

3 Replies

1172 Views

Last post by Westy.Club.Joker
08 Nov 2007, 21:12
1.6D Diesel Injection Pump in 1.9D (1Y) engine

Last post by youthy giblets!!! « 02 Nov 2007, 22:19
Replies: 5
by EeFu » 09 Oct 2007, 15:23

I want to share my experience with the forum regarding changing from 1.6D to 1.9D (The old 1.6D blown, piston 1 siezed and crank rod puncture a hole...

5 Replies

1760 Views

Last post by youthy giblets!!!
02 Nov 2007, 22:19
AAZ...cold starting & oily exhaust probs..where do i sta

Last post by sundial « 01 Nov 2007, 21:02
Replies: 10
by sundial » 13 Oct 2007, 15:25

Posted this on the general Tech forum a couple of days ago but have had little response, hope the Alternative engine lads may have some info...

I'd...

10 Replies

2959 Views

Last post by sundial
01 Nov 2007, 21:02
engine switch. sorted now

Last post by Andy syncro-nutz « 30 Oct 2007, 21:05
Replies: 4
by elastic mike » 21 Oct 2007, 06:30

just wanted to know if anyone on here does engine conversions, currently has a 1.6d in, thinking along the lines of upgrading to a 1.9tdi. I can...

4 Replies

1291 Views

Last post by Andy syncro-nutz
30 Oct 2007, 21:05
URGENT - AAZ RUNNING HELP!

Last post by Andy syncro-nutz « 16 Oct 2007, 20:04
Replies: 4
by ELVIS » 15 Oct 2007, 15:39

after going for the world record for the longest engine swap , i got it running today , but.......................

it just wont rev!!! checked...

4 Replies

1339 Views

Last post by Andy syncro-nutz
16 Oct 2007, 20:04
Inspiring stuff...

Last post by andysimpson « 16 Oct 2007, 19:37
Replies: 1
by syncroandy » 16 Oct 2007, 19:15

:shock: :shock: :shock:

260HP/353Nm from a wasserboxer.

Anyone fancy a winter project ?

1 Replies

873 Views

Last post by andysimpson
16 Oct 2007, 19:37
How To Build a water-cooled Chargecooler/intercooler

Last post by syncroandy « 16 Oct 2007, 19:21

by syncroandy » 16 Oct 2007, 19:21

Apologies for cross-posting but theres a lot of good info out there.

0 Replies

893 Views

Last post by syncroandy
16 Oct 2007, 19:21
Engine for my Crewcab

Last post by dickspanner « 16 Oct 2007, 11:12
Replies: 9
by dickspanner » 10 Oct 2007, 20:32

Some folks may remember my posts about the adventure of sticking a cosworth V6 in my crewcab. Well its not done yet and I am losing my rag a little...

9 Replies

2762 Views

Last post by dickspanner
16 Oct 2007, 11:12
AJT in Syncro

Last post by dougslug « 14 Oct 2007, 09:30
Replies: 1
by Pat Dolan » 08 Oct 2007, 17:50

Been gone a while (doubt that anyone noticed, but I thought I'd mention that) and hope to finally get home in a month or so to start in on the...

1 Replies

1233 Views

Last post by dougslug
14 Oct 2007, 09:30
Belhousing adapters

Last post by g60steve « 12 Oct 2007, 21:07
Replies: 6
by Danny-Boy » 10 Oct 2007, 18:02

Does anyone know where i can purchase or get the designs for a gearbox adapter for my ct box?, i`m looking at fitting a v6 or v8 to my wagon, or...

6 Replies

1867 Views

Last post by g60steve
12 Oct 2007, 21:07
1.9d to 1.9td. exhaust?

Last post by PhilXXJ « 10 Oct 2007, 20:10
Replies: 5
by PhilXXJ » 09 Oct 2007, 21:13

Hi i have a 1.9td engine from a golf to replace my 1.6d. Not sure what to do about the exhaust. will modifying my existing one be too restrictive?...

5 Replies

1630 Views

Last post by PhilXXJ
10 Oct 2007, 20:10
power management system

Last post by toomanytoys « 10 Oct 2007, 06:50
Replies: 1
by spev58 » 09 Oct 2007, 18:46

has anybody got a manual for a PMS 34 or can anybody help me with how it works. As you can tell I am new to the wonders of VW camping.

1 Replies

1024 Views

Last post by toomanytoys
10 Oct 2007, 06:50
peugeot engine pics 2.1 td

Last post by youthy giblets!!! « 08 Oct 2007, 20:25
Replies: 2
by billy739 » 25 Sep 2007, 09:13

both my vans, panel van is the red one and kamper is the white one
fitted engine into white van days before setting of around england,3700 miles in...

2 Replies

1290 Views

Last post by youthy giblets!!!
08 Oct 2007, 20:25
insurance

Last post by garyd « 07 Oct 2007, 20:32
Replies: 2
by sdelasal » 04 Oct 2007, 23:04

I was wondering whether the 1.9 D upgrade from 1.6D effect insurance much - assuming you inform of course...

Steve

2 Replies

1286 Views

Last post by garyd
07 Oct 2007, 20:32
Yep its broken!

Last post by Popeye- Doyle « 07 Oct 2007, 16:01
Replies: 2
by Danny-Boy » 06 Oct 2007, 19:56

Ok heres the story so far,i have an 81 1600ct the head has split and exhaust and all the tim ware is rotten oh and the carb has had it. I got the van...

2 Replies

998 Views

Last post by Popeye- Doyle
07 Oct 2007, 16:01
2.0 air cooled T25

Last post by meggles « 05 Oct 2007, 19:18
Replies: 4
by meggles » 04 Oct 2007, 20:18

:? right, I've heard all sorts of different opinions but I value the opinions on here more than anywhere else. My question is : Is the 2.0 air cooled...

4 Replies

2133 Views

Last post by meggles
05 Oct 2007, 19:18
Watercooling for an Aircooled van

Last post by jamesc76 « 05 Oct 2007, 17:45
Replies: 7
by wackos00 » 20 Sep 2007, 11:46

My 2l Aircooled engine has packed up, so a scooby engin is going in. Now i know all the parts I need, what i am wondering is, do i need to put in a...

7 Replies

1841 Views

Last post by jamesc76
05 Oct 2007, 17:45
Replacing 1.6 A/C with 2.0 A/C?

Last post by toomanytoys « 05 Oct 2007, 16:35
Replies: 4
by oxford_guy » 01 Oct 2007, 10:54

Is it straightforward to replace a 1.6 A/C engine with a 2.0 A/C or will many bits need changing?

4 Replies

1364 Views

Last post by toomanytoys
05 Oct 2007, 16:35
diesel engine upgrade

Last post by philippacman « 04 Oct 2007, 19:26
Replies: 3
by mortcars » 01 Oct 2007, 15:29

Hi, im looking for someone to do an engine upgrade to my T25 ive removed the old engine and have sourced another van with the 5 speed box i want and...

3 Replies

1218 Views

Last post by philippacman
04 Oct 2007, 19:26
AAZ injector seals

Last post by ELVIS « 04 Oct 2007, 18:56
Replies: 1
by garyd » 04 Oct 2007, 18:50

Can anyone please confirm that the AAZ seal washers are the same as the JX ones?

Any tips for getting them out when they are carboned in?

thanks...

1 Replies

888 Views

Last post by ELVIS
04 Oct 2007, 18:56
AAZ fitting Qs!

Last post by HOT 1200 « 01 Oct 2007, 12:07
Replies: 13
by ELVIS » 13 Sep 2007, 18:46

righto just picked up me sooper clean AAZ ( thanx Diviy and Dean) . am going with keeping the AAZ inlet and exhaust maifolds and keeping the turbo as...

13 Replies

6038 Views

Last post by HOT 1200
01 Oct 2007, 12:07
Gauges for aaz

Last post by skell « 01 Oct 2007, 11:51
Replies: 4
by skell » 20 Sep 2007, 12:53

I've been looking around for a matching set of gauges:

Boost in PSI
Oil Temp/Oil Pressure
EGT
Water Temp

but not found any I like. Only real...

4 Replies

1375 Views

Last post by skell
01 Oct 2007, 11:51
Replacing normally aspirated 1.6 diesel?

Last post by HarryMann « 24 Sep 2007, 22:41
Replies: 1
by oxford_guy » 24 Sep 2007, 22:08

Would it be straightforward to replace a normally aspirated 1.6 diesel T25 with a 1.9 Turbo Diesel AAZ, or would there be complications with this?...

1 Replies

1115 Views

Last post by HarryMann
24 Sep 2007, 22:41
Great Td install blog/pics

Last post by jamesc76 « 23 Sep 2007, 20:06
Replies: 2
by ELVIS » 18 Sep 2007, 22:10

good reading :D

2 Replies

1297 Views

Last post by jamesc76
23 Sep 2007, 20:06
What year did the 1Y get an ECU ?

Last post by ringo « 22 Sep 2007, 16:06
Replies: 2
by ringo » 21 Sep 2007, 08:10

I have read somewhere that the 1Y (1.9d n/a) engine at some point in its life got an ECU fitted.

If i were to look for a 1Y (another one) then whats...

2 Replies

965 Views

Last post by ringo
22 Sep 2007, 16:06
1.6 turbo diesel

Last post by kit « 21 Sep 2007, 23:12
Replies: 8
by kit » 18 Sep 2007, 18:15

An engine on ebay just sayes 1.6 turbo from a 1986 mk2 golf, and I cant find anywhere on here without knowing what engine code it has that tells me...

8 Replies

2285 Views

Last post by kit
21 Sep 2007, 23:12
TDi T3 finally worth it.......

Last post by moonshine « 14 Sep 2007, 19:35
Replies: 16
by moonshine » 05 Sep 2007, 09:46
1

2
I flew out to Hamburg in 2005 to look at a few T3's at a garage.The fact he had 2 bluestars,a whitestar,and even the rare redstar,in various forms of...
16 Replies

5859 Views

Last post by moonshine
14 Sep 2007, 19:35
1Y fuel pump wires

Last post by Russel « 13 Sep 2007, 17:26
Replies: 8
by graeme1210 » 13 Aug 2007, 09:03

After my exploding engine trauma the other week, I now have a new engine thanks to Dave Futbus and lots of other new parts to replace all the bits...

8 Replies

2787 Views

Last post by Russel
13 Sep 2007, 17:26
Wanted Engine Fitter in NW

Last post by ermie571 « 13 Sep 2007, 13:13
Replies: 1
by Mick & Tracey » 13 Sep 2007, 13:10

Does anybody know of anyone in the North West / North Wales who could supply and fit a TD engine in my 25? We're currently na and want to improve...

1 Replies

802 Views

Last post by ermie571
13 Sep 2007, 13:13
Gearbox upgrade

Last post by andysimpson « 12 Sep 2007, 20:23
Replies: 2
by Krisis Man » 11 Sep 2007, 21:30

Hi Guys & Gals,
:D We have got a Nancy :!: thats what we have called her anyway.
T25, 1600 diesel non turbo, CS engine with a 4 speed box, she will...

2 Replies

1019 Views

Last post by andysimpson
12 Sep 2007, 20:23
AEF.. are they turbo?

Last post by PEET « 12 Sep 2007, 19:37
Replies: 7
by PEET » 11 Sep 2007, 20:29

I have an AEF lump in my van with a turbo on it that seems to be drinking oil with no smoke or major leaks..
Now am i right in thinkin it shouldnt...

7 Replies

1862 Views

Last post by PEET
12 Sep 2007, 19:37

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