T25 Alternative Engine Forum

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Does anyone Know

Last post by peteabbott « 31 Oct 2008, 20:13
Replies: 3
by peteabbott » 30 Oct 2008, 21:43

Will a 1.6 turbo diesel out of a Passat go into my T25 to replace 1.7 Ky Diesel with a 4 speed box. Either straight onto my box or complete unit ?...

3 Replies

1307 Views

Last post by peteabbott
31 Oct 2008, 20:13
Can anyone recommend a mechanic to fit a 1.9TD aaz?

Last post by markscoot « 31 Oct 2008, 20:00
Replies: 6
by Mayor Goldie Wilson » 27 Oct 2008, 15:43

i live in caterham surrey.

i have tried a few 'VW' garages but none of them seem to be confident about a 1.9td aaz conversion (currently i have a...

6 Replies

2131 Views

Last post by markscoot
31 Oct 2008, 20:00
mk2 golf gti engines?

Last post by Sir Chad « 30 Oct 2008, 21:14
Replies: 3
by Gal » 20 Oct 2008, 14:41

anyone put in the 8 valve or 16v?

3 Replies

1427 Views

Last post by Sir Chad
30 Oct 2008, 21:14
best "standard" engine ?

Last post by Andy syncro-nutz « 29 Oct 2008, 22:52
Replies: 5
by dubscum » 27 Oct 2008, 12:57

word, i don't know loads about t25 over then i want one. I will have to run a stardard engine for a year or so while i save to replace it (i will...

5 Replies

1612 Views

Last post by Andy syncro-nutz
29 Oct 2008, 22:52
inter/charge coolers

Last post by darren « 26 Oct 2008, 19:29
Replies: 1
by swell2316 » 25 Oct 2008, 16:45

Hello all,
has anyone had any experience fitting an inter/charge cooler to an AAZ conversion? I've had a good look through the site and found plenty...

1 Replies

1076 Views

Last post by darren
26 Oct 2008, 19:29
Changing the head on a AAZ - tips please

Last post by ringo « 26 Oct 2008, 10:48
Replies: 16
by ringo » 20 Oct 2008, 16:45
1

2
Right - due to overheating, the heater keeps going cold, water coming out of the main expansion tank into the overflow and lots of people telling me...
16 Replies

3713 Views

Last post by ringo
26 Oct 2008, 10:48
AAZ Install - Do I need this pipe?

Last post by syncroandy « 24 Oct 2008, 06:38
Replies: 3
by Fully Loaded Cali' » 20 Oct 2008, 17:53

I believe to be an oil return / breather from block, found to be split at the base where mounts to the block. I think on my JX there is no pipe but a...

3 Replies

1402 Views

Last post by syncroandy
24 Oct 2008, 06:38
aaz sump leaking

Last post by Russel « 17 Oct 2008, 08:25
Replies: 7
by swell2316 » 16 Oct 2008, 06:31

Hello all,

I have an aaz conversion that has a small leak at the lowest part of the sump. I have purchased a new gasket from GSF but it is very thin...

7 Replies

1726 Views

Last post by Russel
17 Oct 2008, 08:25
where do i look for a replacement engine?

Last post by jamesc76 « 16 Oct 2008, 16:12
Replies: 1
by Mayor Goldie Wilson » 16 Oct 2008, 15:54

My 1.6 JX diesel has burnt out.

Is it worth replacing the same?

Is there much advantage in the 1.9 AAZ conversion?
and also,

What car does an AAZ...

1 Replies

1044 Views

Last post by jamesc76
16 Oct 2008, 16:12
Dont say LPG it....?

Last post by squire « 14 Oct 2008, 03:19
Replies: 5
by squire » 06 Oct 2008, 00:51

Does anyone know which is the most economical diesel engine that can be fitted to a T25, I appreciate that i could be asking how long is a piece of...

5 Replies

1696 Views

Last post by squire
14 Oct 2008, 03:19
radiator at the back?

Last post by Kenny « 13 Oct 2008, 17:22
Replies: 7
by Rozzo » 01 Oct 2008, 17:49

has anyone ever fitted the radiator at the back with a pusher fan on the engine?
just a thought but it would do away with all the underbus pipework...

7 Replies

2030 Views

Last post by Kenny
13 Oct 2008, 17:22
3rd exhaust in less than 10k miles

Last post by slobbo « 12 Oct 2008, 17:17
Replies: 5
by slobbo » 02 Oct 2008, 17:04

I am just about to replace my back box again after about 3000 miles. The weld where the pipe from the turbo enters the back box breaks. Does anybody...

5 Replies

1539 Views

Last post by slobbo
12 Oct 2008, 17:17
Syncro vibrations after TDI install

Last post by slobbo « 12 Oct 2008, 16:56
Replies: 3
by slobbo » 04 Oct 2008, 07:48

I am getting vibrations from about 35mph to about 45/50mph which I understand is usually due to worn out drive shaft but this seems to have occurred...

3 Replies

1177 Views

Last post by slobbo
12 Oct 2008, 16:56
What is the most straight forward engine swap?

Last post by swell2316 « 12 Oct 2008, 13:43
Replies: 3
by carhartt700 » 11 Oct 2008, 08:02

Considering both petrol an diesel options, I was wondering what were the most straight forward of all the many engine conversions available with a...

3 Replies

1446 Views

Last post by swell2316
12 Oct 2008, 13:43
new project

Last post by futbus « 10 Oct 2008, 13:32
Replies: 11
by Jon Bisson GSY » 06 Oct 2008, 18:19

Hi
Just starting a RJES conversion on an '85. I got a 2lt sport engine from Grade A subaru and will be shipping the loom off for conversion by...

11 Replies

2603 Views

Last post by futbus
10 Oct 2008, 13:32
Audi A6 2.5 Tdi engine 150bhp

Last post by moonshine « 10 Oct 2008, 11:30
Replies: 6
by ihumphrey » 07 Oct 2008, 08:40

Hi guys, my wife's car is available! The auto gearbox has packed up on the 99' Audi A6 2.5 Tdi Quattro.
I was hoping one day to have our 89 VW...

6 Replies

2237 Views

Last post by moonshine
10 Oct 2008, 11:30
I'm stoked !

Last post by syncroandy « 07 Oct 2008, 17:55

by syncroandy » 07 Oct 2008, 17:55

Just bought a Phase II EJ25 with 53k on it. Pick up the car later this week and really looking forward to getting it into my Kombi :twisted:

0 Replies

720 Views

Last post by syncroandy
07 Oct 2008, 17:55
Fuel pump

Last post by jamesc76 « 07 Oct 2008, 14:02
Replies: 7
by Pepperami » 06 Oct 2008, 13:52

Can you suggest a suitable fuel pump for my EJ22 conversion? I think mine is carp.

7 Replies

1617 Views

Last post by jamesc76
07 Oct 2008, 14:02
1.6 non turbo

Last post by HarryMann « 07 Oct 2008, 12:31
Replies: 7
by monkeymagic » 13 Aug 2008, 14:21

I have a non turbo 1.6 in my 82 westy at the mo, how much BHP does this have? and what would be the increase in a 1.9td engine? I have read this area...

7 Replies

2451 Views

Last post by HarryMann
07 Oct 2008, 12:31
1Y Arrives tomorrow !

Last post by peilneters « 07 Oct 2008, 12:31
Replies: 13
by peilneters » 03 Oct 2008, 14:39

My 1Y arrives tomorrow, I think I've got the necessary bits for fitting it into me crewcab, sump oil pick up, inlet outlet manifolds,air filter from...

13 Replies

2853 Views

Last post by peilneters
07 Oct 2008, 12:31
AAZ Sump options

Last post by HOT 1200 « 07 Oct 2008, 10:56
Replies: 3
by mattyboi85 » 29 Aug 2008, 19:59

Just wondering if it is possible to use a sump from a 1.7D on an AAZ type engine from a donor vehicle, Golf for example? Anybody got any ideas?

3 Replies

1473 Views

Last post by HOT 1200
07 Oct 2008, 10:56
T 25 with 5 cyl motor. What you think ?

Last post by andy e « 06 Oct 2008, 22:48
Replies: 10
by Trooper25 » 28 Sep 2008, 17:49

I'm just about to start an Audi 5 pot conversion.
With SA bellhousing and 4 speed box. Plus 2.2 turbo motor. :shock:
Going into G reg. Caravelle.
If...

10 Replies

4546 Views

Last post by andy e
06 Oct 2008, 22:48
subaru key question

Last post by Auto « 05 Oct 2008, 08:26
Replies: 3
by Auto » 27 Sep 2008, 19:14

Hi just a quick question ive been told that the later engines don't need the original ignition key and barrel to start them when fitted to a t25
Ive...

3 Replies

1207 Views

Last post by Auto
05 Oct 2008, 08:26
Oil Temperature for a TDI

Last post by PC52 « 04 Oct 2008, 18:43
Replies: 4
by slobbo » 30 Sep 2008, 17:03

Can anybody tell me what what the oil temperature reads in your TDI conversion. I've just put in a guage and want to know what normal is for most.

I...

4 Replies

1381 Views

Last post by PC52
04 Oct 2008, 18:43
Engine and gear box change.

Last post by markscoot « 04 Oct 2008, 13:30
Replies: 4
by master grim » 29 Sep 2008, 21:11

I want to change my 1.9td engine in my t25 to somthing else, can anyone recomend a good garage in or round london that deals with engines, or any...

4 Replies

1568 Views

Last post by markscoot
04 Oct 2008, 13:30
wiring diagrams

Last post by wigg1 « 30 Sep 2008, 13:47

by wigg1 » 30 Sep 2008, 13:47

Can someone point me in the direction of wiring diagrams for a dg 1.9 to aaz 1.9 td Golf please.
tankx mark

0 Replies

738 Views

Last post by wigg1
30 Sep 2008, 13:47
Subaru Legacy 2.5 AWD engine

Last post by Pepperami « 29 Sep 2008, 15:32
Replies: 8
by JamesT25 » 26 Sep 2008, 11:10

Hello

as you can probably see brand new to this forum and just wanted to run something past all your vast wealth of knowledge on T25's

I'm thinking...

8 Replies

2346 Views

Last post by Pepperami
29 Sep 2008, 15:32
AAZ and AAP?

Last post by Iceworx « 28 Sep 2008, 23:50
Replies: 2
by Iceworx » 23 Sep 2008, 15:23

Hi

Could someone give me a list of what vehicles and years the AAZ engine was used in please?

Also what vehicles used an AAP gearbox?

Thanks

2 Replies

1164 Views

Last post by Iceworx
28 Sep 2008, 23:50
Why Gti my joker or not!

Last post by Sir Chad « 26 Sep 2008, 20:32
Replies: 3
by waltraud » 17 Sep 2008, 15:08

Hi- currently 1.9dg poptop. I'm looking for (under £1500)potential engine upgrade & thinking in order:
cost of conversion, then mpg, then insurance,...

3 Replies

1491 Views

Last post by Sir Chad
26 Sep 2008, 20:32
ultimate engine conversion? and its Aircooled!

Last post by Turbo Panel « 24 Sep 2008, 17:30
Replies: 5
by manxman » 24 Jan 2008, 23:52

came across this at work today, just hanging around on a hoist and wondered if any one would notice if it dissapeared into the back of my Doka

sure...

5 Replies

2602 Views

Last post by Turbo Panel
24 Sep 2008, 17:30
Can vw cast intakes be welded ?

Last post by paddyponchero « 23 Sep 2008, 10:08
Replies: 12
by caveman » 17 Sep 2008, 12:27

I want to build up some weld so i can match the intake of a 1.6 na to a 1.9 na head. there isn't a lot missing so it would nice to be able to match...

12 Replies

3190 Views

Last post by paddyponchero
23 Sep 2008, 10:08
t25 1.9DG WATERBOXER TO VAUXHALL SENATOR 3.0 ENGINE

Last post by olliew23 « 22 Sep 2008, 08:54
Replies: 8
by olliew23 » 02 Sep 2008, 11:38

I HAVE HAD MY NEW T25 FOR A WEEK NOW AND I'M ALREADY THINKING OF AN ENGINE SWAP BUT JUST NEED SOME ADVICE.

I HAVE SPOKEN TO SOMEONE WHO CLAIMS TO OF...

8 Replies

2560 Views

Last post by olliew23
22 Sep 2008, 08:54
Diesel gearboxes- replacement sources in/around Yorkshire???

Last post by Ben rhodes « 22 Sep 2008, 08:44

by Ben rhodes » 22 Sep 2008, 08:44

Hi, I recently had my van converted to a Tdi using an AAZ engine from a Vento, however my 4 speed box has just gone and is totalled beyond repair....

0 Replies

806 Views

Last post by Ben rhodes
22 Sep 2008, 08:44
Seat engine in my van. How do I find out which model it is?

Last post by philippacman « 22 Sep 2008, 06:53
Replies: 5
by jaymo » 17 Sep 2008, 20:44

Hi guys,

I've owned my T25 for about a year now, and had no problems with it....until now.

I know it has a Seat 1.6 Diesel engine fitted, but I...

5 Replies

1726 Views

Last post by philippacman
22 Sep 2008, 06:53
Insurance sticky??

Last post by lloyd « 21 Sep 2008, 07:42
Replies: 1
by toomanytoys » 19 Sep 2008, 09:38

Now, I was talking to Richard Jones (RJES) about scooby conversions and as soe of you may be awa I am back in the UK now..

I am thinking of doing a...

1 Replies

876 Views

Last post by lloyd
21 Sep 2008, 07:42
jetta engine and gearbox?

Last post by ringo « 20 Sep 2008, 21:30
Replies: 3
by rainbow1969 » 10 Sep 2008, 20:47

hi,
i have recently destroyed a caddy engine in my t25 along with my gearbox but have got hold of a jetta engine and gearbox. :oops:

Question is...

3 Replies

1538 Views

Last post by ringo
20 Sep 2008, 21:30
EJ22

Last post by Pepperami « 19 Sep 2008, 16:47
Replies: 14
by Pepperami » 07 Sep 2008, 11:03

I have had a bit of a problem and wonder if anyone can give a little help?
When on constant throttle at 50mph or above ie cruising on a motorway the...

14 Replies

3316 Views

Last post by Pepperami
19 Sep 2008, 16:47
External Oil Cooler

Last post by totallyconfused « 16 Sep 2008, 20:47
Replies: 2
by totallyconfused » 16 Sep 2008, 18:42

Hi - what bits do you need to fit an external oil cooler to a CT air cooled engine?

I guess you need some way to connect the oil cooler into the...

2 Replies

1047 Views

Last post by totallyconfused
16 Sep 2008, 20:47
starting on LPG

Last post by steve8090 « 16 Sep 2008, 15:13
Replies: 2
by jexps » 15 Sep 2008, 13:04

I travel short distances to work , say 5 miles. Is it possible to start on LPG and travel short distances without damaging the vapouriser unit as the...

2 Replies

1081 Views

Last post by steve8090
16 Sep 2008, 15:13
Engine Rotation

Last post by Danny-Boy « 15 Sep 2008, 09:47
Replies: 3
by mattnbrown » 14 Sep 2008, 20:41

Hi,

This could be a stupid question that is probably already been asked a hundred times.. but what direction is the T25 Engine Rotation?

Thanks,...

3 Replies

1404 Views

Last post by Danny-Boy
15 Sep 2008, 09:47
differences between diesel and gas mufflers

Last post by caveman « 13 Sep 2008, 13:37

by caveman » 13 Sep 2008, 13:37

Do the stock diesel and gas mufflers have different inlet diameters ? see my post about 1.9 1Y exhaust to understand why i'm asking.

0 Replies

812 Views

Last post by caveman
13 Sep 2008, 13:37
Starting on LPG

Last post by jexps « 13 Sep 2008, 12:39

by jexps » 13 Sep 2008, 12:39

I travel short distances to work , say 5 miles. Is it possible to start on LPG and travel short distances without damaging the vapouriser unit as the...

0 Replies

642 Views

Last post by jexps
13 Sep 2008, 12:39
AAZ waterpump

Last post by cabs « 12 Sep 2008, 19:17
Replies: 2
by cabs » 11 Sep 2008, 19:37

Hi, I'm slowly working through my AAZ conversion and just wanted to know if there is any difference between the jx water pump and the aaz water pump...

2 Replies

1109 Views

Last post by cabs
12 Sep 2008, 19:17
1Y Help Needed

Last post by camper « 12 Sep 2008, 14:54
Replies: 3
by jockrocks » 11 Sep 2008, 17:24

Hi all, I've got a lovely T25 with a fried 1.6 standard diesel in the back lying at my family's garage, and it's awaiting surgery to fit a 1.9 1Y...

3 Replies

1227 Views

Last post by camper
12 Sep 2008, 14:54
1.6d Woes!

Last post by ringo « 08 Sep 2008, 08:16
Replies: 20
by Iceworx » 02 Sep 2008, 01:23
1

2
Morning all

Just wondering if anyone could offer me some broad advice please.

I have recently aquired a 1.6d '89 T25 hightop.

Its hard work...
20 Replies

4459 Views

Last post by ringo
08 Sep 2008, 08:16
What do you think?

Last post by Pepperami « 04 Sep 2008, 13:41
Replies: 9
by Pepperami » 22 Jun 2008, 13:54

Too understated or just right?

9 Replies

2303 Views

Last post by Pepperami
04 Sep 2008, 13:41
Re-indexing a turbo

Last post by darren « 04 Sep 2008, 00:04
Replies: 4
by ringo » 31 Aug 2008, 20:13

Has anyone ever done it?

I've read the wiki:

Which is great - but is it really possible for someone with normal tools to do it?

I've got an AAZ...

4 Replies

1550 Views

Last post by darren
04 Sep 2008, 00:04
throtle mounting

Last post by zack « 02 Sep 2008, 00:34

by zack » 02 Sep 2008, 00:34

Just fitted a 1y engine to my t25, the throtle mount is sitting about 50 mm to high can I turn the mounting upside down and lose the shock
or am i...

0 Replies

735 Views

Last post by zack
02 Sep 2008, 00:34
Flipping a Diff...

Last post by paddyponchero « 01 Sep 2008, 21:34
Replies: 4
by Mr Dutch » 12 Aug 2008, 00:26

Maybe a silly question, but has anyone ever looked at flipping the diff on a Passat 1.9 TDi/5 (or 6) speed g'box and swapping the whole lot into a...

4 Replies

1814 Views

Last post by paddyponchero
01 Sep 2008, 21:34
Fuel Tank questions answered.

Last post by vw nerd « 01 Sep 2008, 08:44
Replies: 2
by dickspanner » 23 Jul 2008, 23:09

Hello, As some of you know I have installed a 2.9 cossy motor in my crewcab and over the last several week I have been trying to sort out the fuel...

2 Replies

1263 Views

Last post by vw nerd
01 Sep 2008, 08:44

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