T25 Alternative Engine Forum

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Last post

'Help!' I need a new Turbo for my AAZ engine!

Last post by Fully Loaded Cali' « 05 Apr 2009, 22:30
Replies: 4
by 89Vanagon » 31 Mar 2009, 11:55

Okay, I have just fitted a fantastic second hand aaz engine to my T25, (the old aaz expired)
Fitted:
New clutch
CV boots
timing belt kit

was well...

4 Replies

1331 Views

Last post by Fully Loaded Cali'
05 Apr 2009, 22:30
2lt cu Aircooled pistons

Last post by Therunner « 05 Apr 2009, 10:02
Replies: 1
by steve7 » 02 Apr 2009, 19:32

hi steve7 here, i,v got a 2lt cu Aircooled engine with a siezed piston
can anyone tell me if this is an easy thing to put rite.

1 Replies

917 Views

Last post by Therunner
05 Apr 2009, 10:02
1600 air cooled to 2.0 Aircooled

Last post by Therunner « 04 Apr 2009, 15:35
Replies: 7
by hombre » 17 Mar 2009, 20:09

hi all. wanting to give my old t25 a bit more life, Currently with a 1600 ct Aircooled. Talking to a few people and they say that dropping in a 2.0...

7 Replies

3285 Views

Last post by Therunner
04 Apr 2009, 15:35
Ultimate waterboxer?

Last post by ghost123uk « 02 Apr 2009, 09:13
Replies: 3
by Oldjets » 01 Apr 2009, 14:40

As a bit of light relief from the complexities of which engine is the best to upgrade your T25, check this link out for the ultimate waterboxer! And...

3 Replies

1498 Views

Last post by ghost123uk
02 Apr 2009, 09:13
Overheating T3 with 1.9TDi engine.

Last post by Russel « 01 Apr 2009, 17:37
Replies: 8
by justbretta » 30 Mar 2009, 12:28

I'm new to this forum so hi everybody. I'm hoping that you may be able to help me. I drive a T3 with 1.9 TDi AFN engine fitted. This is quite long...

8 Replies

3312 Views

Last post by Russel
01 Apr 2009, 17:37
Feel Cheated

Last post by weldore « 30 Mar 2009, 21:38
Replies: 27
by peteabbott » 26 Mar 2009, 20:26
1

2
Just need a bit of a whinge. After looking around all the breakers yards near me with no joy looking for a 1900 1Y engine I went onto one of the used...
27 Replies

6113 Views

Last post by weldore
30 Mar 2009, 21:38
1.7D TO AAZ QUESTION'S

Last post by ringo « 28 Mar 2009, 20:33
Replies: 4
by dubrunner » 26 Mar 2009, 21:44

Hello every one . I own a 1984 T25 crewcab fitted with a 1.7 Diesel KY with 4 speed box which the engine is not very well . I was thinking of getting...

4 Replies

1592 Views

Last post by ringo
28 Mar 2009, 20:33
Finally going Subaru

Last post by markscoot « 28 Mar 2009, 16:28
Replies: 10
by big red bus » 04 Jan 2009, 13:45

Right after not being able to sell the subaru van I had for sale I have decided to go back to my original plan and put it in my van. I never used it...

10 Replies

2965 Views

Last post by markscoot
28 Mar 2009, 16:28
This afternoon

Last post by Pepperami « 27 Mar 2009, 20:35
Replies: 4
by Pepperami » 27 Mar 2009, 19:04

I have been fabricating a new silencer mount as the old one made the silencer pi$$ed. Hopefully it will sort this out.

4 Replies

1239 Views

Last post by Pepperami
27 Mar 2009, 20:35
Whats the best alternative petrol engine for best MPG

Last post by Aidan « 25 Mar 2009, 17:59
Replies: 7
by dirtyroger » 13 Mar 2009, 00:10

I am thinking in the long run of swapping my engine for something more economical.
I have read threads where some people get 30-37mpg and obviously...

7 Replies

2515 Views

Last post by Aidan
25 Mar 2009, 17:59
4 speed 1.9 waterboxer to 5 speed td (AAZ/TDI)

Last post by Aidan « 25 Mar 2009, 17:52
Replies: 1
by seanadams » 25 Mar 2009, 01:08

Hi All,

got my first camper, now thinking of getting rid of the fuel guzzeling waterboxer with something more reliable/fuel efficient.

i'm after...

1 Replies

1050 Views

Last post by Aidan
25 Mar 2009, 17:52
Scooby converters - leftover legacy bits?

Last post by toomanytoys « 25 Mar 2009, 14:39

by toomanytoys » 25 Mar 2009, 14:39

Any of you guys using a 1993-1999 legacy estate for conversion, I would be interested in any leftovers as I have bought a Legacy estate to use as my...

0 Replies

813 Views

Last post by toomanytoys
25 Mar 2009, 14:39
2litre Aircooled engine what else will fit?

Last post by dink « 25 Mar 2009, 12:55
Replies: 2
by alant25 » 12 Feb 2009, 17:37

hi could sombody please fell me which engine will drop straight in my 1981 automatic T25, my current engine looks like it may have bitten the dust,...

2 Replies

1181 Views

Last post by dink
25 Mar 2009, 12:55
How do i find a good AAZ?

Last post by HarryMann « 22 Mar 2009, 21:33
Replies: 23
by Mayor Goldie Wilson » 19 Nov 2008, 13:27
1

2
i am facing a tough decision of engine choice as my 1.6 TD has blown.

i want more power,
everyone seems to rate the AAZ conversion - but there...
23 Replies

5332 Views

Last post by HarryMann
22 Mar 2009, 21:33
SUBARU ENGINE & HARNESS FOR SALE

Last post by busmad « 22 Mar 2009, 10:33

by busmad » 22 Mar 2009, 10:33

For sale 2.0l subaru legacy eng and wiring harness out of a 1994 car.
harness connected to enging and can be heard running.Also bellhousing...

0 Replies

853 Views

Last post by busmad
22 Mar 2009, 10:33
1600 air cooled barrels and pistons

Last post by Vanagonman « 20 Mar 2009, 09:00
Replies: 3
by golfingtam » 24 Feb 2009, 19:42

I would like to fit larger barrels & pistons to my 1600cc to bring it to 1641cc. Is it beneficial for power etc.
Does anyone have these for sale?...

3 Replies

1193 Views

Last post by Vanagonman
20 Mar 2009, 09:00
New mTDI pumps available!

Last post by Russel « 19 Mar 2009, 20:04
Replies: 5
by KJH » 16 Mar 2009, 11:25

Hi all,

Just seen these on the Diesel Vanagon Yahoo group...

onclick= window.open(this.href);return false;

Any thoughts? A good option?

Cheers.

5 Replies

1966 Views

Last post by Russel
19 Mar 2009, 20:04
RJES VSS

Last post by Pepperami « 17 Mar 2009, 08:47
Replies: 3
by Jon Bisson GSY » 11 Mar 2009, 20:27

Hi,
If its the speeds sensor and it fits to the back of the speedo and connects to the front loom Richard supplies (I think). There is a little...

3 Replies

1226 Views

Last post by Pepperami
17 Mar 2009, 08:47
what clutch for AAZ conversion???

Last post by HarryMann « 14 Mar 2009, 20:12
Replies: 8
by Norm Birch » 09 Mar 2009, 14:20

Hi all,
am new to the forum, but am hoping a couple of u might be able help?

myself and a mechanic friend are in the middle of putting an AAZ engine...

8 Replies

2842 Views

Last post by HarryMann
14 Mar 2009, 20:12
AAZ pump wiring questions

Last post by 72panelvan « 13 Mar 2009, 12:09

by 72panelvan » 13 Mar 2009, 12:09

Hi,

I've tried on a couple of other forums but as yet haven't been able to get solid answers on how to wire up my AAZ pump. It seems a reasonably...

0 Replies

880 Views

Last post by 72panelvan
13 Mar 2009, 12:09
noise

Last post by Jon Bisson GSY « 12 Mar 2009, 19:52
Replies: 2
by Jon Bisson GSY » 11 Mar 2009, 20:29

Hi,
I have an EJ20 engine fitted to my camper and I have a quite high pitched ticking noise coming from the engine when it is under load at low revs....

2 Replies

941 Views

Last post by Jon Bisson GSY
12 Mar 2009, 19:52
1.6td injector pipes needed please!

Last post by thefatsurfer « 07 Mar 2009, 21:04
Replies: 2
by thefatsurfer » 27 Feb 2009, 10:50

I know this should be in the wanted section (it is as well) but I thought there might be someone out there who had pulled a jx out of a van to put a...

2 Replies

923 Views

Last post by thefatsurfer
07 Mar 2009, 21:04
Another Subaru on the up!

Last post by jamesc76 « 02 Mar 2009, 12:57
Replies: 9
by Andy syncro-nutz » 27 Feb 2009, 19:39

onclick= window.open(this.href);return false;
Just waiting on the smallcar sump to arrive and a few other bits n bobs!

9 Replies

2114 Views

Last post by jamesc76
02 Mar 2009, 12:57
Gsfcarparts 1.6/td schadek oil pump problem

Last post by camper « 01 Mar 2009, 09:36
Replies: 5
by camper » 26 Feb 2009, 18:03

Fitted a 1Y engine a little while ago and fitted the VW manufactured oil pump taken off from the 1.6td engine.I have had no problems but recently the...

5 Replies

1464 Views

Last post by camper
01 Mar 2009, 09:36
swapping a knackerd 1.8 golf engine for a 1.8 16v GTi lump??

Last post by big red bus « 25 Feb 2009, 22:48
Replies: 7
by Tiny 12 » 18 Feb 2009, 23:27

Hi all

a friend and i have just got a pick up which has a 1.8 golf engine(carb) in it, but is knackerd.

we were thinking of putting a 1.8.16v GTI...

7 Replies

1674 Views

Last post by big red bus
25 Feb 2009, 22:48
AAZ Probs

Last post by jebiga41 « 25 Feb 2009, 05:31
Replies: 1
by hogseye » 24 Feb 2009, 19:56

Ok here we go, my pickup has an 1.9td AAZ engine in it that was drinking oil and pissing out diesel, so i got another engine. Fairly sure its another...

1 Replies

915 Views

Last post by jebiga41
25 Feb 2009, 05:31
Cletus, you dipstick !!!

Last post by Chilla « 22 Feb 2009, 22:56
Replies: 6
by weldore » 22 Feb 2009, 15:04

Hi there,
Anyone ever took the 1Y dipstick tube out ,i want to swap mine for the original one but the thing is real tight to get out...is it just a...

6 Replies

1668 Views

Last post by Chilla
22 Feb 2009, 22:56
Who makes engine adaptor plates?

Last post by Globbits « 20 Feb 2009, 22:55
Replies: 6
by Globbits » 12 Feb 2009, 15:20

Hi all

Sorry for the dumb question, but are there any sources of engine adaptor plates? I've heard about Famous Phil on VWKD, who used to make...

6 Replies

1874 Views

Last post by Globbits
20 Feb 2009, 22:55
On eBay at the moment - AAZ Timing Belt kit

Last post by andysimpson « 17 Feb 2009, 19:35
Replies: 1
by HarryMann » 16 Feb 2009, 22:51

eBay Item No. 230325826162

AAZ Timing belt kit (SKF) Buy It Now £10 + £5 post

Think they are probably more than that anywhere else ?

Not mine 8)

1 Replies

852 Views

Last post by andysimpson
17 Feb 2009, 19:35
1.6 n/a to 1y sump gasket

Last post by weldore « 15 Feb 2009, 21:31
Replies: 11
by weldore » 11 Feb 2009, 18:29

can anyone tell me who has done the conversion if they used a standard sump gasket or if they used the same baffled type that comes with the 1y?...

11 Replies

2533 Views

Last post by weldore
15 Feb 2009, 21:31
Bigger exhaust manifold for a 1Y

Last post by weldore « 10 Feb 2009, 20:52
Replies: 16
by caveman » 04 Feb 2009, 15:58
1

2
has anyone tried fitting a larger,dual outlet exhaust manifold on their 1Y ?
I believe i have the potential to produce more power, but have gotten to...
16 Replies

3891 Views

Last post by weldore
10 Feb 2009, 20:52
1.6gtd golf sb engine wots the diff to a 1.6td.

Last post by Ye Olde Syncrospares « 07 Feb 2009, 20:58
Replies: 4
by sharonjpp » 04 Feb 2009, 20:15

hi all,having no engine in my van at the moment (3 mths now) l have got my hands on a 1.6 gtd, i have stripped it down no visible prob's turbo seems...

4 Replies

1990 Views

Last post by Ye Olde Syncrospares
07 Feb 2009, 20:58
Are the Intake & Exhaust Manifolds the same on the ...

Last post by sdelasal « 01 Feb 2009, 20:13
Replies: 2
by sdelasal » 17 Jan 2009, 12:54

..ran out of space..

I want to add the JX TD manifolds to a 1Y engine and keep it looking standard - but it's difficult finding them!. So, here's my...

2 Replies

1257 Views

Last post by sdelasal
01 Feb 2009, 20:13
When replacing the turbo on my AAZ do i need sealant?

Last post by ringo « 31 Jan 2009, 21:31
Replies: 12
by ringo » 26 Jan 2009, 12:46

I've stripped off the turbo and exhaust manifold from my AAZ to find the horrible noise was due to a leaking manifold (getting skimmed at the moment)...

12 Replies

3020 Views

Last post by ringo
31 Jan 2009, 21:31
Audi 5 cylinder diesel

Last post by Aidan « 31 Jan 2009, 10:45
Replies: 11
by walkerdude2001 » 23 Jan 2009, 00:24

1. where would i get one
2. would itbe easy to fit?
3 any mods needed to fit to existing bus 1.6 d engine...

reason why i ask is we used to have a 5...

11 Replies

4370 Views

Last post by Aidan
31 Jan 2009, 10:45
2.1 to Subaru 2.5, this weekend !

Last post by syncroandy « 30 Jan 2009, 21:21
Replies: 13
by syncroandy » 16 Jan 2009, 22:05

Right its finally happening, after several months of planning and prep work, the swap is on for this weekend ! I'm driving it to a mates workshop...

13 Replies

7759 Views

Last post by syncroandy
30 Jan 2009, 21:21
Wanted: 90-94 Legacy 2.2 plastic inlet duct

Last post by Pepperami « 27 Jan 2009, 16:09
Replies: 2
by syncroandy » 27 Jan 2009, 11:14

To replace the late 2.0l one I'm using which fouls the bulkhead.

2 Replies

806 Views

Last post by Pepperami
27 Jan 2009, 16:09
type 4 1700cc air cooled dipstick problem....

Last post by syncroandy « 26 Jan 2009, 20:28
Replies: 3
by t25newboy » 18 Jan 2009, 22:37

hi all thanks for reading .... i bought my camper as a non runner..... later found out engne had beeen bodged in with wooden blocks... anyway now...

3 Replies

1290 Views

Last post by syncroandy
26 Jan 2009, 20:28
engine conversions costings

Last post by vw nerd « 25 Jan 2009, 15:49
Replies: 9
by steve o » 31 Oct 2008, 13:00

Hi
anybody haveing a ,subaru ,or tdi ,rover v8, pug 1.9 ,fitted in t3
got rough idea what people charge?
if you surply parts?not in a rush to have...

9 Replies

3671 Views

Last post by vw nerd
25 Jan 2009, 15:49
leaky waterboxer

Last post by woodguru « 21 Jan 2009, 22:14
Replies: 9
by TamarandJulian » 05 Jan 2009, 20:30

Evening all- hoping to benefit from some of your collective expertise. For the past two years a bottle of K seal has kept my 2.1 injection engine...

9 Replies

2698 Views

Last post by woodguru
21 Jan 2009, 22:14
AAZ conversion issue with revving the engine

Last post by mattyboi85 « 18 Jan 2009, 18:32
Replies: 4
by mattyboi85 » 17 Jan 2009, 18:44

Today I fired up my AAZ conversion for the first time in my son's T3 twin crewcab van. The engine runs but I have an issue with revving the engine....

4 Replies

1621 Views

Last post by mattyboi85
18 Jan 2009, 18:32
1.6td to 1Y swap

Last post by jebiga41 « 16 Jan 2009, 23:19
Replies: 17
by jebiga41 » 29 Nov 2008, 13:16
1

2
sorry guys checked out wiki etc but still can't find the answer do i need a 1.6 exhaust manifold to install the 1y or can i use the 1.6td setup and...
17 Replies

4297 Views

Last post by jebiga41
16 Jan 2009, 23:19
alternative engine

Last post by Aidan « 16 Jan 2009, 11:03
Replies: 3
by wingbutts » 10 May 2008, 18:32

I have an 84 panel van which I am converting to a camper type. I can rebuild the current engine 1.6 TD with a CY number, out of an Audi I believe,...

3 Replies

1370 Views

Last post by Aidan
16 Jan 2009, 11:03
AAZ First Run

Last post by darren « 16 Jan 2009, 10:23
Replies: 3
by Fully Loaded Cali' » 29 Dec 2008, 20:10

It's alive!!! :D

I've completed the conversion from JX to AAZ. My JX being seriously under powered and did I find some issues when stripping it!...

3 Replies

1445 Views

Last post by darren
16 Jan 2009, 10:23
1.9D to 1.6TD is worth it?

Last post by Chopper « 09 Jan 2009, 19:51
Replies: 2
by Chopper » 07 Jan 2009, 13:11

I have 1.9D powered 1990 van, previously a 1.7D.
I've an option on a German 1.6TD Multivan as a donor with a rebuilt motor.
Is is worth the hassle of...

2 Replies

1010 Views

Last post by Chopper
09 Jan 2009, 19:51
JX to AAZ injector pump......help??

Last post by caveman « 09 Jan 2009, 15:13
Replies: 7
by sundial » 05 Jan 2009, 21:21

Although I am currently running an AAZ in my van it has been set up with a 1.6 pump and injectors, this is how it was when a brought it just over a...

7 Replies

3070 Views

Last post by caveman
09 Jan 2009, 15:13
Fuel pump

Last post by Jon Bisson GSY « 07 Jan 2009, 21:30
Replies: 8
by Jon Bisson GSY » 17 Dec 2008, 19:17

Hi,
Just wondering if anyone has discovered a really quiet fuel pump. I have fully isolated it on the end of 3 inch rubber mounts and wrapped it in...

8 Replies

2286 Views

Last post by Jon Bisson GSY
07 Jan 2009, 21:30
Freeway Flyer ????

Last post by markscoot « 03 Jan 2009, 20:43
Replies: 4
by Trooper25 » 23 Dec 2008, 22:31

I was reading an advert for TSR tuning or TRS that had mentioned a special gearbox .
Called the Freeway Flyer they claimed it had better ratios and...

4 Replies

2148 Views

Last post by markscoot
03 Jan 2009, 20:43
1Y exhaust size

Last post by caveman « 26 Dec 2008, 16:07
Replies: 14
by caveman » 12 Sep 2008, 17:25

I was wondering what the outlet size on a stock 1Y is. I just want to know how much i will choking the motor if the exhuast from my KY has to go on...

14 Replies

2852 Views

Last post by caveman
26 Dec 2008, 16:07
audi v6 into t25

Last post by markscoot « 25 Dec 2008, 00:36
Replies: 10
by BLUG » 13 Dec 2008, 20:50

ive been offered a 2.6 v6 out of an audi a4,my mate recons it will go in easy, im not sure, besides the plumbing in of the ecu etc,i reckon that this...

10 Replies

3330 Views

Last post by markscoot
25 Dec 2008, 00:36

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