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Most liked posts	Author	Posted	Liked	Forum
2.1 DJ Oil Leak	mariokaz	07 Sep 2026, 10:52	2 times this week	Mechanical
1600 CT Aircooled vacuum lines question	sarran1955	Yesterday, 14:28	Once this week	Mechanical

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Last post

Coolant hose/sytem questions/overhaul steps

Last post by Smiffo « 14 Feb 2016, 21:44
Replies: 37
by Smiffo » 10 Feb 2016, 13:52
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Afternoon.

Well, the inevitable happened.
Some of the coolant hoses crumbled when trying to remove them - some others are already split on the ends...
37 Replies

11746 Views

Last post by Smiffo
14 Feb 2016, 21:44
JX Power Steering

Last post by Chilla « 14 Feb 2016, 18:48

by Chilla » 14 Feb 2016, 18:48

Have the crank pulley 068 105 255F
Have the pump pulley 068 145 255C

Using the set up on a turbo'd 1Y engine

1. The alternator v belt slightly rubs...

0 Replies

1307 Views

Last post by Chilla
14 Feb 2016, 18:48
pierburg 2e3 fault.

Last post by itchyfeet « 14 Feb 2016, 16:39
Replies: 6
by itchyfeet » 12 Feb 2016, 16:13

Just fixed a fault today and thought I'd post to see if anybody can guess what it was? ( I didn't guess right)
Also might help somebody in future.

I...

6 Replies

2267 Views

Last post by itchyfeet
14 Feb 2016, 16:39
Vw t25

Last post by marlinowner « 14 Feb 2016, 16:28
Replies: 13
by WKDDOUGSTAR » 07 Feb 2016, 21:24

Hi all I know I'm just new to this so bear with me. Not only New to this site but just got my first van.I'm wondering if anyone can point me in the...

13 Replies

3910 Views

Last post by marlinowner
14 Feb 2016, 16:28
What running in oil

Last post by California Dreamin « 14 Feb 2016, 08:51
Replies: 5
by Gary.pb » 09 Feb 2016, 23:19

I'm a couple of hours or so away from firing up my new engine for the first time. I read somewhere that you should use one lot of oil and then do a...

5 Replies

1944 Views

Last post by California Dreamin
14 Feb 2016, 08:51
pierburg 2E3

Last post by CovKid « 14 Feb 2016, 08:35
Replies: 3
by c11babe » 13 Feb 2016, 08:44

On going problem with my 1.9 petrol, water cooled 1988 camper. Fitted with a pierburg carb, when its running on choke whilst running fast - no...

3 Replies

1058 Views

Last post by CovKid
14 Feb 2016, 08:35
Gear linkage

Last post by eddioke « 13 Feb 2016, 22:10
Replies: 4
by eddioke » 13 Feb 2016, 06:29

Has anyone done a complete gear linkage refurbishment? On a 1.7 diesel ?can it be done without special tool's and without a lift? Was it worthwhile?...

4 Replies

1169 Views

Last post by eddioke
13 Feb 2016, 22:10
Oil and filter change !

Last post by CovKid « 13 Feb 2016, 19:10
Replies: 5
by WKDDOUGSTAR » 13 Feb 2016, 16:17

OK so I have my oil and filter but can't seam to find the sump oring/seal.can I get away with just using the existing one or should I just get new...

5 Replies

1399 Views

Last post by CovKid
13 Feb 2016, 19:10
Quick shift issues

Last post by RLG « 13 Feb 2016, 15:43
Replies: 3
by RLG » 12 Feb 2016, 23:12

I have fitted the kit and 2nd 3rd and 4th are sweet but 1st gear is a little dodge you have to push and move over slightly as if your going in...

3 Replies

1383 Views

Last post by RLG
13 Feb 2016, 15:43
Air filter/box/AFM(?)/AMS(?) woes.

Last post by eric « 13 Feb 2016, 02:27

by eric » 13 Feb 2016, 02:27

Having bought this gassed (not by Steve) 1987 Caravelle 2.1 DJ Syncro T3 in 2005 I have been plagued over the years by so-called mechanics from many...

0 Replies

1329 Views

Last post by eric
13 Feb 2016, 02:27
whats it called?

Last post by edoh « 13 Feb 2016, 00:48
Replies: 9
by edoh » 12 Feb 2016, 16:06

hello peeps -
you know theres 2 sensors (?) - under the thermostat -
ones for the coolant temperature gauge -
anyone know what the other one is...

9 Replies

1824 Views

Last post by edoh
13 Feb 2016, 00:48
From 2 oil switches to one and now back again, issue. Help

Last post by silverbullet « 12 Feb 2016, 21:16
Replies: 3
by RCN » 12 Feb 2016, 19:53

Evening all
Doing a engine swap. Had a 1.9 dg petrol with 2 oil pressure switches, replaced that engine with one that only had one switch (by the...

3 Replies

1101 Views

Last post by silverbullet
12 Feb 2016, 21:16
South African t25 clutch 2.6i

Last post by silverbullet « 12 Feb 2016, 21:10
Replies: 33
by dugwiththevwbug » 21 May 2013, 20:07
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2

3
Hi all I have a customers South African 95 plate 2.6i t25 in and need to source a clutch.
Clutch measures 240mm and was a LUK replacement clutch kit...
33 Replies

20846 Views

Last post by silverbullet
12 Feb 2016, 21:10
Weekend jobs

Last post by seanmc1970a « 12 Feb 2016, 19:57

by seanmc1970a » 12 Feb 2016, 19:57

I've started to use the van as my daily drive in this cool weather, so need to address a few jobs.
Firstly the vans getting a bit sluggish in the...

0 Replies

1210 Views

Last post by seanmc1970a
12 Feb 2016, 19:57
Bolt size and thread on bumper irons

Last post by bigherb « 12 Feb 2016, 07:59
Replies: 9
by ethelred the ready » 10 Feb 2016, 18:56

Hello all, I am just fitting a second hand tow bar to my 1989 caravelle. I have removed the bumper irons which was a bit of an epic due to the usual...

9 Replies

2043 Views

Last post by bigherb
12 Feb 2016, 07:59
Removal of diesel tank breathers

Last post by R0B « 11 Feb 2016, 21:30
Replies: 5
by golf301 » 04 Feb 2016, 22:26

Hi all

im just wondering if it is possible to remove the two breather boxes from my bus or at least replace them with something smaller?

Cheers

5 Replies

1788 Views

Last post by R0B
11 Feb 2016, 21:30
Fuel cut out in a 1989 T25 2.1 petrol watercooled

Last post by kevtherev « 11 Feb 2016, 06:55
Replies: 6
by Hannarj » 10 Feb 2016, 17:50

Hello all! I'm a bit new so please be gentle ️

This has been happening intermittently for a while but has recently become a bigger problem. Most of...

6 Replies

1360 Views

Last post by kevtherev
11 Feb 2016, 06:55
Lost my alternator belt!

Last post by ghost123uk « 11 Feb 2016, 13:56
Replies: 6
by crookedmouth123 » 10 Feb 2016, 19:24

I have a 1.9 TD engine in my van, last night i lost my alternator belt whilst driving along, does anybody know what size belt i should get? Thank...

6 Replies

2608 Views

Last post by ghost123uk
11 Feb 2016, 13:56
Smell of petrol - eberspacher removal

Last post by Emma&Al « 10 Feb 2016, 20:52
Replies: 47
by Emma&Al » 13 Jan 2016, 18:55
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2

3

4
Hey all,

A while back I posted that Id had a petrol leak fixed by the garage. A few days later I could smell petrol really strong, from the exterior...
47 Replies

11045 Views

Last post by Emma&Al
10 Feb 2016, 20:52
Stuck CV bolts - what size of nut buster do I need?

Last post by CovKid « 10 Feb 2016, 13:54
Replies: 5
by Hoopy_Frood » 09 Feb 2016, 11:33

As per the title,

My CV bolts are stuck fast and I can't get them to move at all. I saw someone suggest the Irwin 'nutbusters' as a good way to fix...

5 Replies

1284 Views

Last post by CovKid
10 Feb 2016, 13:54
Siphon stale fuel?

Last post by timski « 09 Feb 2016, 22:32
Replies: 21
by timski » 08 Jan 2016, 23:37
1

2
Hi there,

My van has been off the road for several months and it won't run on petrol. Gas is fine. I think its because the fuel is stale. Is it...
21 Replies

6810 Views

Last post by timski
09 Feb 2016, 22:32
Gears work great but stiff after new bushes

Last post by garry247 « 09 Feb 2016, 14:46
Replies: 4
by garry247 » 09 Feb 2016, 10:40

Hi

I have installed a new gear linkage including all joints.
The gear change is really smooth but is stiff when dry. If I go under and spray with...

4 Replies

1693 Views

Last post by garry247
09 Feb 2016, 14:46
Bush help

Last post by crazymilk « 09 Feb 2016, 09:19
Replies: 5
by crazymilk » 04 Feb 2016, 16:14

I am looking at replacing a few things on my suspension/steering, these included

Track rods
Steering rack bushes
ARB Bushes
Drop Link Bushes...

5 Replies

1941 Views

Last post by crazymilk
09 Feb 2016, 09:19
DRIVE PLATE

Last post by silverbullet « 08 Feb 2016, 23:07
Replies: 4
by mitchell1551 » 08 Feb 2016, 20:16

can anyone tell me if the five bolts that you use to hold the drive plate on in an automatic engine just a standard bolt as £5.50 each is a ripoff ?

4 Replies

1174 Views

Last post by silverbullet
08 Feb 2016, 23:07
Knocking noise coming from rear

Last post by burnzdog « 08 Feb 2016, 17:49
Replies: 24
by burnzdog » 10 Jan 2016, 11:17
1

2
Hi all,

Looking for for help with an issue. My Aircooled 2l has started making a knocking noise from the rear of the van. Doesn't start immediately...
24 Replies

8624 Views

Last post by burnzdog
08 Feb 2016, 17:49
Changing hoses and bleeding breaks

Last post by Oldiebut goodie « 08 Feb 2016, 14:13
Replies: 27
by burnzdog » 01 Feb 2016, 16:34
1

2
Hi all,

Changing front and rear hoses and bleeding breaks. Whats the best way to do this?
27 Replies

7679 Views

Last post by Oldiebut goodie
08 Feb 2016, 14:13
1.6 TD JX - Inj.pump shaft bushing worn?

Last post by dave friday « 07 Feb 2016, 14:33
Replies: 5
by epowell » 04 Feb 2016, 09:40

Hi Everyone...

I have been away for a couple of months and now back to my van and my engine with this somewhat drawn out project to replace the TB,...

5 Replies

2176 Views

Last post by dave friday
07 Feb 2016, 14:33
Another engine question--this time it's a sensor

Last post by kevtherev « 07 Feb 2016, 10:54
Replies: 4
by Gary.pb » 06 Feb 2016, 18:48

Apologies for bombarding the forum with questions during my engine build. It's the first one I've done on my own and just want to make sure it's done...

4 Replies

1765 Views

Last post by kevtherev
07 Feb 2016, 10:54
tappets and other problems

Last post by itchyfeet « 06 Feb 2016, 20:08
Replies: 28
by dbz864 » 29 Sep 2015, 17:58
1

2
Hi, When I bought this van it drove ok, but was very tappaty, van was parked up for nearly 2 years. It now runs/drives with less power, still...
28 Replies

9193 Views

Last post by itchyfeet
06 Feb 2016, 20:08
Flat spots

Last post by itchyfeet « 06 Feb 2016, 15:50
Replies: 4
by pan-al » 04 Feb 2016, 19:37

On acceleration there seems to be flat spots or a lag in throttle response up to cruising about 40 mph then it seems to settle down. 1991 t25 1900dg....

4 Replies

1317 Views

Last post by itchyfeet
06 Feb 2016, 15:50
should there be a gasket on thermostat housing?

Last post by itchyfeet « 05 Feb 2016, 20:44
Replies: 7
by Gary.pb » 05 Feb 2016, 19:46

I've recently bought a recon engine (1.9dg) and whilst swapping the bits over from my old engine ive become a little stuck so I'm hoping somebody can...

7 Replies

2216 Views

Last post by itchyfeet
05 Feb 2016, 20:44
Whirling noise from engine?

Last post by Jonathan S « 05 Feb 2016, 19:44

by Jonathan S » 05 Feb 2016, 19:44

I need to diagnose a whirling noise from the engine. It occurs when it's in gear and when I excelerate and it's especially prevalent I drive above 40...

0 Replies

1330 Views

Last post by Jonathan S
05 Feb 2016, 19:44
engine stand query

Last post by Hoopy_Frood « 05 Feb 2016, 15:23

by Hoopy_Frood » 05 Feb 2016, 15:23

I bought an engine stand off ebay but the holes for the bolts (to connect to gearbox bolt holes on the engine) are much, much wider than the bolts...

0 Replies

1321 Views

Last post by Hoopy_Frood
05 Feb 2016, 15:23
Dipstick that I am!

Last post by eddioke « 04 Feb 2016, 23:04
Replies: 3
by eddioke » 04 Feb 2016, 20:13

This question has probably been asked dozens of times already but search all I can I can't find what I am looking for, I might not be looking in the...

3 Replies

1164 Views

Last post by eddioke
04 Feb 2016, 23:04
Engine replacement dilemma

Last post by theladfromleigh « 13 Aug 2017, 17:57
Replies: 8
by MinionBob » 04 Feb 2016, 21:30

Dear all,

I'm a bit of a novice to the full workings of engines but am enjoying(!) finding out. Following coolant leak and general non-starting our...

8 Replies

6126 Views

Last post by theladfromleigh
13 Aug 2017, 17:57
Gearbox refurb company in Birmingham

Last post by 123-jn « 04 Feb 2016, 21:29
Replies: 7
by keepitcoming » 29 Nov 2015, 17:17

Evening All,

I hope I'm not breaking any rules posting this here, please advise if I am but want to share this as I've been having fun the past few...

7 Replies

3639 Views

Last post by 123-jn
04 Feb 2016, 21:29
Loose/Lumpy Steering

Last post by silverbullet « 04 Feb 2016, 20:07
Replies: 6
by crazymilk » 03 Feb 2016, 14:12

I seem to have loads of play in my steering.

It also feels very lumpy and unresponsive.
What should I be checking and/or replacing.

From what I...

6 Replies

2087 Views

Last post by silverbullet
04 Feb 2016, 20:07
Rear Brake Drums

Last post by Oldiebut goodie « 04 Feb 2016, 19:06
Replies: 10
by bootie3367 » 01 Feb 2016, 17:02

No idea what happened.....
I had posted up about my rear brake drums not having the adjustment aperture c/w pictures!
That was just before heading...

10 Replies

3397 Views

Last post by Oldiebut goodie
04 Feb 2016, 19:06
looking to replace twin solex carbs

Last post by sarran1955 « 04 Feb 2016, 18:21
Replies: 4
by tamara » 04 Feb 2016, 12:52

Hi we are looking to replace our twin solex carbs and would like to know which ones would be best to go for ?

4 Replies

1503 Views

Last post by sarran1955
04 Feb 2016, 18:21
Upgraded Locks?

Last post by kevtherev « 04 Feb 2016, 09:39
Replies: 8
by 16vMatt » 28 Jan 2016, 23:12

Was just wondering if anyone had somehow upgraded the door locks on their T25 at all or if there was a kit out there to do it. Discovered how willing...

8 Replies

3141 Views

Last post by kevtherev
04 Feb 2016, 09:39
power steering

Last post by dumbo « 04 Feb 2016, 09:30

by dumbo » 04 Feb 2016, 09:30

hi all... i need/would like some pictures of a power steering reservoir of where it fits ...is it bolted/welded in place?? petrol engine please...

0 Replies

1175 Views

Last post by dumbo
04 Feb 2016, 09:30
Older and newer DG engine compatability

Last post by kevtherev « 04 Feb 2016, 07:11
Replies: 18
by MartinR » 03 Feb 2016, 07:47
1

2
Hi Guys
Sorry to bother you with something that is probably in the Wiki, but a little pressed for time this morning.
Looking to source a replacement...
18 Replies

5753 Views

Last post by kevtherev
04 Feb 2016, 07:11
oil pressure gauge

Last post by itchyfeet « 04 Feb 2016, 06:17
Replies: 1
by Ian-Gould » 04 Feb 2016, 05:57

Good evening
i have a 1988 t25 with a 1.9dg engine and would like to fit an oil
pressure gauge. As the engine is so far from the dash I thought an...

1 Replies

797 Views

Last post by itchyfeet
04 Feb 2016, 06:17
oil pressure gauge

Last post by Ian-Gould « 03 Feb 2016, 22:05

by Ian-Gould » 03 Feb 2016, 22:05

Good evening
i have a 1988 t25 with a 1.9dg engine and would like to fit an oil
pressure gauge. As the engine is so far from the dash I thought an...

0 Replies

1180 Views

Last post by Ian-Gould
03 Feb 2016, 22:05
Spark plug analysis

Last post by California Dreamin « 03 Feb 2016, 21:25
Replies: 12
by The Bishop » 01 Feb 2016, 13:48

Take a look at these 4. Plug 1 is very oily but the other three are looking good (colourwise)
Plug 2 took some removing and it looks like the thread...

12 Replies

4392 Views

Last post by California Dreamin
03 Feb 2016, 21:25
Broken 1.6 JX Turbo mount

Last post by windy « 02 Feb 2016, 16:25
Replies: 2
by Mud$hooter » 02 Feb 2016, 01:40

Hello, I just noticed the bracket which holds the turbo to the exhaust is broken and leaking exhaust. It's the bracket which has the oil lines...

2 Replies

1148 Views

Last post by windy
02 Feb 2016, 16:25
Clutch slave cylinder. Fix or replace.

Last post by CovKid « 01 Feb 2016, 21:20
Replies: 18
by bradders89 » 30 Jan 2016, 09:01
1

2
My slave cylinder is leaking again (replaced about 3 years ago!) brickworks do one from around £20 to £70 or jk do a seal kit for less than a tenner....
18 Replies

5040 Views

Last post by CovKid
01 Feb 2016, 21:20
Diesel Leak

Last post by lloydy « 01 Feb 2016, 16:29
Replies: 3
by Jimb0_Ala » 01 Feb 2016, 15:23

Hi All,

Sorry but I am not a techy guy so bare with me. I have a Diesel 1.6 turbo and there is a leak coming from what looks like a black rubber...

3 Replies

1015 Views

Last post by lloydy
01 Feb 2016, 16:29
Replacement Aircooled exhaust.

Last post by samk « 01 Feb 2016, 12:58
Replies: 21
by samk » 27 Jan 2016, 11:15
1

2
Hi all. Long time since i posted here. Hope all is well!

I need a new exhaust for my 2ltr Aircooled. Fancy something a tad sexier than the standard...
21 Replies

6287 Views

Last post by samk
01 Feb 2016, 12:58
Sump plug

Last post by bootie3367 « 01 Feb 2016, 11:55
Replies: 4
by bootie3367 » 30 Jan 2016, 13:42

Now it's sump plug problem time.
The 6mm allen is just a bit slack and I don't have a 6.5mm to hammer in there, is there an alternative that anyone...

4 Replies

1307 Views

Last post by bootie3367
01 Feb 2016, 11:55

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