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Most liked posts	Author	Posted	Liked	Forum
Air locks in coolant; leaking pistons? Test kits	adebutter	Yesterday, 20:24	Once this week	Mechanical
Air locks in coolant; leaking pistons? Test kits	cobblers	Yesterday, 16:40	Once this week	Mechanical

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Last post

Power steering mod in Suffolk area?

Last post by nicq « 29 Sep 2016, 08:07
Replies: 4
by 69gp225 » 25 Sep 2016, 21:37

Hello, have a 1.9DG t25 1984 but looking to have the power steering modification done.
I live in Lowestoft Suffolk. Anyone nearby that will do this?...

4 Replies

1246 Views

Last post by nicq
29 Sep 2016, 08:07
replacing power steering pipes.

Last post by dubaroo « 27 Sep 2016, 16:40
Replies: 2
by dubaroo » 26 Sep 2016, 13:46

Following the discovery of oil on the drive under the front of the van instead of the rear for a change,traced it to the power steering pipes can't...

2 Replies

1141 Views

Last post by dubaroo
27 Sep 2016, 16:40
Replacing the front brake discs and pads on a Syncro

Last post by Winchweight « 27 Sep 2016, 12:38
Replies: 10
by Winchweight » 26 Sep 2016, 19:25

Hi, I was going to overhaul the pads and replace the discs on the front of our Syncro this week, but have just realised that the bearings are in the...

10 Replies

2432 Views

Last post by Winchweight
27 Sep 2016, 12:38
Extension gearstick

Last post by 69gp225 « 26 Sep 2016, 21:22
Replies: 3
by 69gp225 » 26 Sep 2016, 20:25

Hello,

I have an 84 5 speed t25 1.9DG. I ordered the extension as I found it a little to far for me to reach. Only noticed yesterday there are two...

3 Replies

1899 Views

Last post by 69gp225
26 Sep 2016, 21:22
Oil change woes.....

Last post by dave friday « 26 Sep 2016, 20:08
Replies: 7
by quattrodave » 25 Sep 2016, 15:56

Just carried out a service this weekend on my van, 1.6 TD jx, and when draining the oil a thumbnail piece of metal came out with it. Its very soft...

7 Replies

2133 Views

Last post by dave friday
26 Sep 2016, 20:08
Bleeding WBX engines (not a question, a "blog")

Last post by itchyfeet « 26 Sep 2016, 15:18
Replies: 27
by ghost123uk » 17 Sep 2016, 08:22
1

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A water hose sprang a leak. It wasn't very old and perished, but it was due for replacement. The light came on, I saw the steam and stopped straight...
27 Replies

8719 Views

Last post by itchyfeet
26 Sep 2016, 15:18
Cylinder Head and Turbo work..1.6TD, what else?

Last post by dave friday « 26 Sep 2016, 11:44
Replies: 1
by GrahamL » 26 Sep 2016, 11:11

Hi,
The van is booked in for engine investigation and preventative work.
Just wondering if it was prudent to replace crankshaft (pulley end ) oil...

1 Replies

1003 Views

Last post by dave friday
26 Sep 2016, 11:44
mystery light bulb!

Last post by Mr Bean « 26 Sep 2016, 10:58
Replies: 2
by Mr Bean » 25 Sep 2016, 21:06

When I had finished installing a reversing camera system among the jumble of wires which live behind the removable panel under the heater controls of...

2 Replies

844 Views

Last post by Mr Bean
26 Sep 2016, 10:58
Engine troubles

Last post by gondaft « 26 Sep 2016, 09:22
Replies: 17
by gondaft » 18 Sep 2016, 18:53
1

2
Hi guys, I could do with some engine help,please..we are parked just outside Oxford, on the way (hopefully) to Cornwall,. And it's running like a bag...
17 Replies

4152 Views

Last post by gondaft
26 Sep 2016, 09:22
Gearbox selector issues

Last post by kevtherev « 26 Sep 2016, 09:03
Replies: 3
by mrnickmuss » 25 Sep 2016, 09:40

I have been on quite a journey over the last few weeks with an AAZ engine swap. I thought I had everything sorted until I went to reverse out of the...

3 Replies

1050 Views

Last post by kevtherev
26 Sep 2016, 09:03
5-gear (DW) question

Last post by Aidan « 26 Sep 2016, 05:54
Replies: 2
by lievenn » 24 Sep 2016, 16:10

Hi,

When my 5-gear is disconnected from the shift rod the lever is pulled out at max (between 4th and 5th gear). I have also an 3H 5-gear and this...

2 Replies

933 Views

Last post by Aidan
26 Sep 2016, 05:54
Is this my brake pressure reducer and other brake questions?

Last post by pleasestartnow « 25 Sep 2016, 20:39
Replies: 4
by pleasestartnow » 25 Sep 2016, 13:01

Hello again. Just re-doing my van test and failed on possible leaking master cylinder? Funny i thought...I didn't see him pull out the dash while he...

4 Replies

1205 Views

Last post by pleasestartnow
25 Sep 2016, 20:39
Gear shift part idenification (leading over the Petrol tank)

Last post by JMGR33N « 25 Sep 2016, 20:04
Replies: 33
by Waynard » 11 Aug 2013, 22:39
1

2

3
Hello,

We have been taking a look under the T25 today, trying to work out what is happening to cause a squeaking noise during every gear change....
33 Replies

20254 Views

Last post by JMGR33N
25 Sep 2016, 20:04
Driveshaft flanges

Last post by jerrybus « 25 Sep 2016, 14:28
Replies: 3
by jerrybus » 30 May 2016, 19:26

Hi

I'm struggling to fit the washer and circlip on the nearside driveshaft. The offside was fiddly but reasonably straightforward, but the nearside...

3 Replies

1406 Views

Last post by jerrybus
25 Sep 2016, 14:28
Brake bleeding order

Last post by carthago ian « 25 Sep 2016, 07:57
Replies: 15
by carthago ian » 21 Sep 2016, 19:59
1

2
I replaced both rear brake cylinders today , whats the correct order to bleed them ? I'm thinking the longest run 1st ... But I'm not too sure !
15 Replies

9066 Views

Last post by carthago ian
25 Sep 2016, 07:57
Jx vacuum pump replacement

Last post by quattrodave « 24 Sep 2016, 18:32
Replies: 4
by quattrodave » 24 Sep 2016, 11:59

Everything was going well checking the injection pump timing until the pipe snapped off the top of the vacuum pump!
Are these a universal vw part I...

4 Replies

1492 Views

Last post by quattrodave
24 Sep 2016, 18:32
Unidentified hose

Last post by JMGR33N « 24 Sep 2016, 18:17
Replies: 6
by JMGR33N » 22 Sep 2016, 20:04

Hi all sorry if this is really obvious. I would check the Haynes but the one I ordered hasnt arrived yet.

I noticed this hose laying on top of my...

6 Replies

1688 Views

Last post by JMGR33N
24 Sep 2016, 18:17
Oil in air intake hoses and turbo kkk k14

Last post by syncro garry « 24 Sep 2016, 12:00
Replies: 91
by hulky » 09 Apr 2015, 07:20
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3

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6

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image.jpg Advice please

1.6 td jx

I have a blowing air type of sound coming from around the turbo only when at top end of revs under load.Its not...
91 Replies

28488 Views

Last post by syncro garry
24 Sep 2016, 12:00
rear shock absorber bolts

Last post by hilift « 24 Sep 2016, 09:46
Replies: 1
by hilift » 23 Sep 2016, 21:21

help !! can anybods out there tell me what length the rear shock bolts are for a 1980 2.0 air cooled , bought some new shocks to go with my new...

1 Replies

695 Views

Last post by hilift
24 Sep 2016, 09:46
Overheating

Last post by bigherb « 24 Sep 2016, 08:45
Replies: 6
by more speed » 23 Sep 2016, 07:20

2.1 MV Van works fine with normal driving but overheats when ticking over for a while.
The radiator fan kicks in when the temp dial reaches the led...

6 Replies

2173 Views

Last post by bigherb
24 Sep 2016, 08:45
Front coil springs

Last post by R0B « 24 Sep 2016, 07:40
Replies: 4
by Wilbor79 » 23 Sep 2016, 18:45

Hey all. Attempting to replace the front coil springs this weekend. Any tips?

4 Replies

1750 Views

Last post by R0B
24 Sep 2016, 07:40
Fitting JR head to JX Block

Last post by Mick.source « 24 Sep 2016, 06:51

by Mick.source » 24 Sep 2016, 06:51

Hi, can anybody give me details on how to covert the JR (hydraulic lifter) to a JX block that had mechanical lifters. I know that you have to block...

0 Replies

1095 Views

Last post by Mick.source
24 Sep 2016, 06:51
Rear Shock Absorbers

Last post by bigherb « 23 Sep 2016, 09:01
Replies: 1
by IanMills » 23 Sep 2016, 08:31

Morning all, I am after a bit of advice as I am scratching my head trying to think of a solution.
I am in the process of replacing the shock...

1 Replies

1173 Views

Last post by bigherb
23 Sep 2016, 09:01
Flush oil changing to mineral from semi synthetic

Last post by Negativegravity « 23 Sep 2016, 07:27
Replies: 3
by Negativegravity » 22 Sep 2016, 17:27

Hi guys, just checking, do I need to flush the semi synthetic oil out if I'm adding mineral? This is a full oil change

3 Replies

1586 Views

Last post by Negativegravity
23 Sep 2016, 07:27
Idling Problem After Start Pierburg2E3 DG 1.9

Last post by kevtherev « 22 Sep 2016, 16:39
Replies: 16
by Worleyboy » 14 Sep 2016, 08:22
1

2
1983 DG 1.9 Pierburg 2E3. I thought I had got things just about running nicely back in the Spring. Carb refirbished, new rotor , dist`cap, ignition...
16 Replies

5312 Views

Last post by kevtherev
22 Sep 2016, 16:39
boost pipe popped off

Last post by davegsm82 « 23 Sep 2016, 23:10
Replies: 1
by jas915 » 22 Sep 2016, 15:26

So i recently changed my exhaust and had to remove the turbo the get 2 snapped studs machined out.So went away this weekend van seemed fine going...

1 Replies

2122 Views

Last post by davegsm82
23 Sep 2016, 23:10
Petrol & diesel oil, or diesel specific

Last post by quattrodave « 22 Sep 2016, 06:01
Replies: 3
by Negativegravity » 21 Sep 2016, 11:57

Hi guys, planning on doing this years oils change tomorrow and I'm struggling to find the diesel specific oil I normally use. Normally I use halfords...

3 Replies

1763 Views

Last post by quattrodave
22 Sep 2016, 06:01
Overflow/Expansion Tanks

Last post by bigherb « 21 Sep 2016, 14:03
Replies: 5
by AlandAnn » 20 Sep 2016, 10:54

I've got a mate coming down to refit my drivers side seat belt retaining bolt;

He's going to weld a new plate in the area of the Fuel cap, i've...

5 Replies

1536 Views

Last post by bigherb
21 Sep 2016, 14:03
EGT Gauge/Pyrometer Experiences

Last post by MGP « 21 Sep 2016, 08:25
Replies: 2
by mm289 » 12 Sep 2016, 09:38

Hi, just about to rebuild the turbo on the AAZ then will start to play with the pump (once I get it working again :roll: )

Before I get serious with...

2 Replies

868 Views

Last post by MGP
21 Sep 2016, 08:25
AAZ ECO (non LDA) Pump

Last post by aerovolito « 21 Sep 2016, 11:04
Replies: 2
by aerovolito » 20 Sep 2016, 10:19

On a whim, I ordered up a Brickwerks Boost Pin for my AAZ equipped Westy. I should have checked my pump compatibility first though because it looks...

2 Replies

2661 Views

Last post by aerovolito
21 Sep 2016, 11:04
Flushing the coolant system = a tip

Last post by ghost123uk « 20 Sep 2016, 09:16

by ghost123uk » 20 Sep 2016, 09:16

During my recent issues with my cooling system, I discovered something that might be of use to others.

Flushing the rad and associated pipes. If you...

0 Replies

1252 Views

Last post by ghost123uk
20 Sep 2016, 09:16
Rear wheel Bearing issues

Last post by Titus A Duxass « 20 Sep 2016, 09:08
Replies: 9
by more speed » 18 Sep 2016, 22:04

Hoping for some help from rear wheel bearing guru's.
Van failed MOT on rear wheel bearing play.
Changed it today and still have slight play, what am...

9 Replies

4221 Views

Last post by Titus A Duxass
20 Sep 2016, 09:08
DG 1.9 New carb not running well

Last post by adrianbutter « 19 Sep 2016, 20:17
Replies: 10
by adebutter » 04 Jul 2016, 19:34

Can you please help me with a question?

I've had my original carb replaced by a weber conversion that I bought a few years back - had been on the...

10 Replies

3186 Views

Last post by adrianbutter
19 Sep 2016, 20:17
2.0CU Aircooled tappets - should I bother?

Last post by sarran1955 « 19 Sep 2016, 17:52
Replies: 5
by porthyt » 18 Sep 2016, 20:53

Hi,

I am getting a leak from my offside rocker which seems to be getting worse. I am reluctantly going to replace the gasket (last time was a...

5 Replies

2197 Views

Last post by sarran1955
19 Sep 2016, 17:52
Engine Mounts Bus `83 DG 1.9

Last post by itchyfeet « 19 Sep 2016, 05:14
Replies: 5
by Worleyboy » 18 Sep 2016, 08:58

Does anybody have experience changing the rear engine mounts, inner and outer? Haynes has one little paragraph, sounds dead easy. But I`m...

5 Replies

1493 Views

Last post by itchyfeet
19 Sep 2016, 05:14
HELP please ! stuck in portugal

Last post by clift_d « 18 Sep 2016, 22:53
Replies: 3
by Big Boris » 18 Sep 2016, 18:22

Hi all ,we are in Portugal on a bit of a European tour and we have been loosing power steering fluid ,I got under van and it is coming from passenger...

3 Replies

1865 Views

Last post by clift_d
18 Sep 2016, 22:53
Diesel injection pump nosy

Last post by schotte « 18 Sep 2016, 20:19
Replies: 8
by schotte » 05 Sep 2016, 19:39

Hi,

I just got myself a 1.6 DT westfalia, and on my way back the slave cylinder started failing. (This i hope i can repair on the weekend) but wile...

8 Replies

2119 Views

Last post by schotte
18 Sep 2016, 20:19
Fuel Expansion Tank Float Valve connection?

Last post by StuartCJones « 18 Sep 2016, 19:18
Replies: 4
by StuartCJones » 18 Sep 2016, 08:44

Hi, any help much appreciated...

I stripped out my fuel tank yesterday (1981 2.0 petrol LHD Westy), but I'm confused about where the hoses coming...

4 Replies

1686 Views

Last post by StuartCJones
18 Sep 2016, 19:18
Coolant leak/red flashing light

Last post by Born Too Late « 18 Sep 2016, 18:27
Replies: 2
by Born Too Late » 18 Sep 2016, 18:04

Last time we were out in the van the red coolant light started flashing, we didn't know the cause so got a tow home. I've since done some reading and...

2 Replies

803 Views

Last post by Born Too Late
18 Sep 2016, 18:27
How much oil will there be behind the rocker covers on WBX?

Last post by Jawin89 « 18 Sep 2016, 16:22
Replies: 11
by Winchweight » 15 Sep 2016, 13:17

Hi guys,

Stupid question time, my rockers covers are very corroded and I'm about to replace them. When I unclip them, how much oil will there be...

11 Replies

2346 Views

Last post by Jawin89
18 Sep 2016, 16:22
DG holds little bit when accellerate

Last post by lievenn « 18 Sep 2016, 15:46
Replies: 2
by lievenn » 18 Sep 2016, 09:10

Hi,

When I accelerate, the bus holds a couple of seconds before acceleration comes up. It's just like somebody is braking a little bit. Sometimes I...

2 Replies

897 Views

Last post by lievenn
18 Sep 2016, 15:46
how to get this thing off!

Last post by killerme « 18 Sep 2016, 11:25
Replies: 14
by killerme » 17 Sep 2016, 14:40

(1989 Joker Westy 1.6TD)
Dismantling the accelerator cable and almost out but this little nuisance attaches the cable to the chassis just before it...

14 Replies

3983 Views

Last post by killerme
18 Sep 2016, 11:25
Valve stem guides

Last post by sandancer « 17 Sep 2016, 21:37
Replies: 2
by sandancer » 11 Sep 2016, 18:15

we have put new guides in and one is not sitting properly, I cant get it in, any advise please

onclick= window.open(this.href);return false;

2 Replies

825 Views

Last post by sandancer
17 Sep 2016, 21:37
Replacement engine - recommendations needed

Last post by a1winchester « 17 Sep 2016, 13:33
Replies: 2
by TMRAVEN » 17 Sep 2016, 09:27

So last night on our way to a weekend away in 'Mildread' our Holdsworth 1.6l water cooled TD 'smoke' started coming from the engine, the oil pressure...

2 Replies

1077 Views

Last post by a1winchester
17 Sep 2016, 13:33
Overheated 1.6td

Last post by BryntheBrick « 17 Sep 2016, 13:12
Replies: 2
by BryntheBrick » 25 Mar 2016, 18:13

Hi and Help Please

I have a 1.6td (1988) T3/25 and have a horrible feeling the engine has cooked as iu seriously over heated when the alternator...

2 Replies

1143 Views

Last post by BryntheBrick
17 Sep 2016, 13:12
2.0cu ignition timing - not enough adv adjustmentavailable?

Last post by mr_nunn « 17 Sep 2016, 10:09
Replies: 11
by T25rc » 13 Sep 2016, 19:18

2.0cu ignition timing help request!

I've just attempted timing my van - somebody in the past has removed the timing scale however they have marked...

11 Replies

4485 Views

Last post by mr_nunn
17 Sep 2016, 10:09
Power steering pipe replacement '87 td

Last post by Doug T « 16 Sep 2016, 20:17
Replies: 4
by Doug T » 16 Sep 2016, 08:06

Ok, so I have a very leaky set of power steering pipes, leaking from the rear swing arm area.
Rather than trying to bodge, I have ordered some...

4 Replies

1404 Views

Last post by Doug T
16 Sep 2016, 20:17
Fuel pump

Last post by jaber « 16 Sep 2016, 19:11
Replies: 5
by pan-al » 15 Sep 2016, 21:18

Just a quick one. can fuel pumps work intermittently I mean work sometimes and then breakdown or is it work or don't work. 1900dg thanks pan-al.

5 Replies

1259 Views

Last post by jaber
16 Sep 2016, 19:11
which pipe goes to the top of the radiator

Last post by sandancer « 16 Sep 2016, 15:46
Replies: 22
by sandancer » 12 Sep 2016, 17:06
1

2
I hope this is in the right place, I am having a problem overheating,1981 diesel 1.6
does the top pipe from the engine go to the top or the bottom of...
22 Replies

3606 Views

Last post by sandancer
16 Sep 2016, 15:46
loud clicking/ticking when ignition switched on(fuel pump?)

Last post by T25rc « 16 Sep 2016, 11:14
Replies: 5
by JMGR33N » 15 Sep 2016, 14:43

Hi All,

something I've been meaning to ask.

When I turn the ignition on, on my Panel Van, I'm getting a fairly loud clicking/ticking noise which...

5 Replies

2059 Views

Last post by T25rc
16 Sep 2016, 11:14

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