T25 Alternative Engine Forum

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Most liked posts	Author	Posted	Liked	Forum
EJ20 Engine Overheating - Solutions?	Basilakios	23 May 2026, 11:54	2 times this week	T25 Alternative Engine Forum

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Last post

Proof positive that I do still work on proper engines occasi

Last post by silverbullet « 26 Apr 2015, 09:06
Replies: 19
by silverbullet » 25 Apr 2015, 13:51
1

2
19 Replies

4884 Views

Last post by silverbullet
26 Apr 2015, 09:06
Transverse engine & transmission conversion

Last post by silverbullet « 23 Apr 2015, 16:21

by silverbullet » 23 Apr 2015, 16:21

Anyone done one, know of one or contemplating one? It seems like the obvious route to go on a 2wd or pritsche.
(I suppose that 4x4 could be possible...

0 Replies

1907 Views

Last post by silverbullet
23 Apr 2015, 16:21
Can you?

Last post by davegsm82 « 23 Apr 2015, 11:15
Replies: 2
by jonnyoffcas79 » 20 Apr 2015, 23:07

Before you take the pizz, please know I'm no mechanic. I see guys doing all manners of wonderfull things to their VW engines with replacement this...

2 Replies

1504 Views

Last post by davegsm82
23 Apr 2015, 11:15
Finally the aaz is going in

Last post by MattBW « 23 Apr 2015, 10:37
Replies: 4
by MattBW » 03 Mar 2015, 12:21

Dropped the van off this morning for the remanufActured aaz engine to be installed. Exciting times.

Pondering a syncro sports dash replacement to I...

4 Replies

1851 Views

Last post by MattBW
23 Apr 2015, 10:37
Everyones on the make

Last post by dave friday « 22 Apr 2015, 13:50
Replies: 4
by getunder » 21 Apr 2015, 22:01

Have anyone else noticed the growing number of television programmes on people on the make. We seem to be turning into a nation of Del Boys. Even...

4 Replies

2128 Views

Last post by dave friday
22 Apr 2015, 13:50
Starting a diesel for the first time since install-Any tips?

Last post by Al Housman « 21 Apr 2015, 06:26
Replies: 14
by mig » 23 Feb 2015, 14:02

My leisurely DG to SB install is nearing completion and I would like to try and start it before completing the wiring and neatening everything up.
I...

14 Replies

5349 Views

Last post by Al Housman
21 Apr 2015, 06:26
coolant change query

Last post by Oldiebut goodie « 20 Apr 2015, 21:13
Replies: 9
by lefty67 » 19 Apr 2015, 15:20

On way back from bus types coolant pipe popped off, twice! (one that attaches to pipe coming through bulkhead) nothing serious just a loose jubilee...

9 Replies

6400 Views

Last post by Oldiebut goodie
20 Apr 2015, 21:13
1.6td JX

Last post by clift_d « 20 Apr 2015, 08:40
Replies: 1
by greenetribe » 20 Apr 2015, 08:26

Was the JX fitted to any other vehicle other than the T25 or is there another engine code that will drop straight in?

1 Replies

1589 Views

Last post by clift_d
20 Apr 2015, 08:40
AAZ Diesel pump not working

Last post by Al Housman « 19 Apr 2015, 21:24

by Al Housman » 19 Apr 2015, 21:24

I have at last fitted my latest AAZ engine to my Doka .

When we turned the engine over the fuel pump did not draw diesel from the fuel filter. We...

0 Replies

1581 Views

Last post by Al Housman
19 Apr 2015, 21:24
Ticking noise

Last post by davegsm82 « 19 Apr 2015, 19:56
Replies: 5
by stephen t25 » 12 Apr 2015, 17:35

Hi all, i've just replaced injector no3 AFN(the sensor one) on my 1z 1.9 tdi as it failed. It seems to run ok, and drive fine, but it seems to have...

5 Replies

2749 Views

Last post by davegsm82
19 Apr 2015, 19:56
t25 and broken engine

Last post by Paul Weeding « 19 Apr 2015, 14:26
Replies: 1
by Tacky » 19 Apr 2015, 13:27

i have a petrol t25 fairly good order so dont want to dump it at scrap yard. but at service by dealer said head gasket was started to show a small...

1 Replies

1172 Views

Last post by Paul Weeding
19 Apr 2015, 14:26
Glow plug question on a VW Passat 2002

Last post by dave friday « 19 Apr 2015, 10:37
Replies: 3
by sternal » 18 Apr 2015, 21:04

Have recently purchased a 2002 VW Passat 130 tdi which on all accounts is great.
I have noticed that the glow plug light goes out almost instantly...

3 Replies

1409 Views

Last post by dave friday
19 Apr 2015, 10:37
SDI-ASY conversion

Last post by davegsm82 « 18 Apr 2015, 22:59
Replies: 18
by jerrybus » 02 Apr 2015, 22:21
1

2
I have been thinking about transplanting an ASY 1.9 SDI engine into a JX engined bus. The JX is showing signs of terminal wear, eg excessive crank...
18 Replies

8630 Views

Last post by davegsm82
18 Apr 2015, 22:59
Aircooled to subaru conversion fuel tank ?

Last post by zedd « 17 Apr 2015, 10:12
Replies: 4
by zedd » 16 Apr 2015, 18:42

hi , anyone converted an Aircooled van to subaru & used the original tank or did you have modify the pickup pipe or did you replace the tank if so...

4 Replies

2350 Views

Last post by zedd
17 Apr 2015, 10:12
TDI AND FLIPPED BOX IN A CALIFORNIA

Last post by chrisbeck « 17 Apr 2015, 09:05
Replies: 15
by chrisbeck » 14 Apr 2015, 11:16
1

2
Hi
I have the chance of buying a TDI A4 avant from a mate, the car is known to me and runs really well.
The question is what are peoples views on...
15 Replies

10222 Views

Last post by chrisbeck
17 Apr 2015, 09:05
dg to dj conversion(low oil pressure? )

Last post by itchyfeet « 17 Apr 2015, 05:22
Replies: 1
by sikaya » 16 Apr 2015, 22:14

I have a question.ive had a 2.1dj lump put in my van running on all dg running gear(carb) it runs well and goes well .However I've had terrible...

1 Replies

1408 Views

Last post by itchyfeet
17 Apr 2015, 05:22
subaru conversion coolant hoses ?

Last post by christofy « 12 Apr 2015, 20:16
Replies: 10
by zedd » 27 Feb 2015, 11:44

in the middle of converting my Aircooled van to subaru engine i bought a new radiator & have fitted hoses front to back my question is the hose that...

10 Replies

4873 Views

Last post by christofy
12 Apr 2015, 20:16
Porsche engine does it fit.

Last post by christofy « 12 Apr 2015, 09:20
Replies: 8
by Dougal devon » 08 Nov 2014, 22:21

Hi all does anyone know if the porsche 924 2.5 engine will fit to the gearbox of a t25?
Any help greatly appreciated as i have stripped my block and...

8 Replies

7539 Views

Last post by christofy
12 Apr 2015, 09:20
1z engine last chance saloon!

Last post by ELVIS « 10 Apr 2015, 21:59
Replies: 4
by jonnyoffcas79 » 08 Apr 2015, 20:28

I recently got myself an Audi 80 with a 1.9 tdi, 100000 on the clock and the car is very very clean with full history. The problem I have is engine...

4 Replies

2849 Views

Last post by ELVIS
10 Apr 2015, 21:59
Exhaust for EJ25 transplant

Last post by Whizzler46 « 10 Apr 2015, 06:49
Replies: 3
by bruced » 08 Apr 2015, 12:45

Hi so Easter has been and gone and I have gone and finished my Engine Install. Subaru EJ25 n/a engine using RJES Kit :twisted: . All good but now...

3 Replies

2069 Views

Last post by Whizzler46
10 Apr 2015, 06:49
sluggish aaz

Last post by MattBW « 07 Apr 2015, 14:50
Replies: 10
by chimpey3000 » 18 Mar 2014, 22:31

hi all.

Not happy with my sluggish aaz, so considering doing a few diesel pump mods.

read up on the old wiki what i need to do.

Firstly anyone...

10 Replies

5713 Views

Last post by MattBW
07 Apr 2015, 14:50
1.9TDi AHU in T3 Van with flipped gearbox and Passat Dash

Last post by davegsm82 « 07 Apr 2015, 14:13
Replies: 9
by scudson » 05 Jun 2014, 20:12

Well been working on my van for nearly 6 months and I am pleased to say that last week I successfully completed a 700 mile shakedown. The work...

9 Replies

16455 Views

Last post by davegsm82
07 Apr 2015, 14:13
SB diesel install-which alternator bracket

Last post by syncroandy « 06 Apr 2015, 16:42
Replies: 2
by mig » 05 Apr 2015, 20:48

:ok I have an SB from a Golf almost fitted in the van,the injection pump is off at the moment so I thought I would take the opportunity to swap the...

2 Replies

3367 Views

Last post by syncroandy
06 Apr 2015, 16:42
1y fuel screw help

Last post by Chiefy « 03 Apr 2015, 08:39
Replies: 12
by Chiefy » 30 Mar 2015, 08:37

Can anyone advise me how to increase fuelling on my 1y engine please?
I'm not expecting much it wanted to try a few tweaks for some local roads....

12 Replies

9354 Views

Last post by Chiefy
03 Apr 2015, 08:39
AAZ injectors

Last post by Aidan « 02 Apr 2015, 18:32
Replies: 4
by simonb » 01 Apr 2015, 18:33

I think the injectors in my AAZ engine are the wrong ones!

I have Stanadyne 29229 injectors, vw part number 028130201C

I have no idea if these are...

4 Replies

2500 Views

Last post by Aidan
02 Apr 2015, 18:32
TDi Conversion - Details of ECU (And now Engine/box) stuff?

Last post by lloydy « 30 Mar 2015, 06:02
Replies: 19
by davegsm82 » 23 Mar 2015, 23:47
1

2
I'm going to change the 1.6 JX in my 88 Devon for a 1.9 Passat engine with flipped box.

Obviously you need an ECU with the more modern engine and in...
19 Replies

14654 Views

Last post by lloydy
30 Mar 2015, 06:02
1Y +Turbo=AAZ?

Last post by Al Housman « 29 Mar 2015, 17:01
Replies: 6
by Al Housman » 01 Mar 2015, 17:39

Just a whimsical thought.

Seems like the rattling I have experienced since October was a damaged crank bearing. It almost shook itself to bits last...

6 Replies

3455 Views

Last post by Al Housman
29 Mar 2015, 17:01
diesel engine list

Last post by steve_hi11 « 29 Mar 2015, 08:01
Replies: 1
by Bikerboy53 » 19 Mar 2015, 21:42

Hi is there a list of engine codes of the 1.9 diesel I can look at for upgrading from 1.6

1 Replies

1655 Views

Last post by steve_hi11
29 Mar 2015, 08:01
AAZ rattling noise

Last post by silverbullet « 28 Mar 2015, 22:32
Replies: 16
by Al Housman » 24 Oct 2014, 09:58
1

2
Put a good AAZ engine in my Doka earlier this year. It runs well and pulls well even when loaded. No smoke to speak of. There is quite a distinct...
16 Replies

8674 Views

Last post by silverbullet
28 Mar 2015, 22:32
potentiometer

Last post by stephen t25 « 26 Mar 2015, 20:54
Replies: 9
by stephen t25 » 09 Mar 2015, 15:28

Hi all, i'm looking for throttle potentiometer for my 1z TDI lefthand drive whitestar, ive tried heritage and brickwerks with no joy, the part...

9 Replies

5081 Views

Last post by stephen t25
26 Mar 2015, 20:54
aaz engine number.

Last post by dazzerT251900td « 21 Mar 2015, 19:09
Replies: 5
by dazzerT251900td » 16 Mar 2015, 17:41

Hello everybody.
I cannot find my engine number on my aaz engine so i can update my v5 form.Can any one help please.
Thank you.darren.

5 Replies

2433 Views

Last post by dazzerT251900td
21 Mar 2015, 19:09
Turbo advice

Last post by Reimotim « 20 Mar 2015, 19:28
Replies: 4
by mangledharry » 20 Mar 2015, 10:40

Hi I have a 1.9tdi engine in my 1989 westy which has a dash mounted set of gauges including temp turbo boost and voltage . Since yesterday the turbo...

4 Replies

2707 Views

Last post by Reimotim
20 Mar 2015, 19:28
AAZ fuel filter set up

Last post by lefty67 « 16 Mar 2015, 19:46
Replies: 2
by lefty67 » 15 Mar 2015, 20:53

onclick= window.open(this.href);return false;

Hope you can access these pictures but couldn't post them directly because of too many pixels.

Anyway...

2 Replies

1472 Views

Last post by lefty67
16 Mar 2015, 19:46
doka help

Last post by HarryMann « 15 Mar 2015, 22:44
Replies: 1
by tattootonykent » 15 Mar 2015, 20:01

hi all, im looking to do a 1.9td aaz engine conversion but them engines seem to getting extremely harder to find. is there another bolt in...

1 Replies

1016 Views

Last post by HarryMann
15 Mar 2015, 22:44
Electrical problem.

Last post by JimmyT25 « 14 Mar 2015, 16:24
Replies: 2
by JimmyT25 » 14 Mar 2015, 12:50

Once again I have an electrical problem, I've now sorted the engine bay wiring and the engine runs but now when I turn the key in the ignition it...

2 Replies

1647 Views

Last post by JimmyT25
14 Mar 2015, 16:24
AAZ conversion JX Turbo or AAZ Turbo?

Last post by jody « 13 Mar 2015, 14:18
Replies: 6
by jody » 21 Feb 2015, 13:24

Hi
I'm about to convert my 1.7D to a AAZ. I've been informed i can use the JX turbo (which I don't have yet) and this will minimise the additional...

6 Replies

4767 Views

Last post by jody
13 Mar 2015, 14:18
Exhaust problems

Last post by Aidan « 10 Mar 2015, 07:54
Replies: 9
by JimmyT25 » 06 Mar 2015, 19:56

I have recently installed an ej20 engine in my van and need an exhaust, I can't find anywhere that will sell me one or anywhere that can make me one...

9 Replies

4127 Views

Last post by Aidan
10 Mar 2015, 07:54
Turbo problems.

Last post by VirginAtlantic « 09 Mar 2015, 22:07
Replies: 36
by Funbus » 16 Jul 2014, 20:09
1

2

3
I've recently got a re conned kkk turbo. This is part of a overhaul when the full aaz engine was rebuilt. Turbo feed cleaned and proven. Brand new...
36 Replies

14919 Views

Last post by VirginAtlantic
09 Mar 2015, 22:07
TDi Air Intake Box (AFN)

Last post by mike1978 « 09 Mar 2015, 18:57

by mike1978 » 09 Mar 2015, 18:57

Hi - has anyone managed to use the standard TDi air intake box on an AFN TDi conversion?

Mine is fitted with one of those cone filters which are...

0 Replies

1340 Views

Last post by mike1978
09 Mar 2015, 18:57
AVG (AFN) into Panel Van

Last post by jes*b « 09 Mar 2015, 13:30
Replies: 18
by jes*b » 14 Nov 2014, 18:46
1

2
Gearbox is nearly ready, Aidan has worked it up from two lesser quality boxes I had, one was the 5:4:3 I brought back from Finland which was pretty...
18 Replies

7168 Views

Last post by jes*b
09 Mar 2015, 13:30
AFN cambelt cover

Last post by randolph57 « 05 Mar 2015, 20:20
Replies: 1
by Evsi » 02 Mar 2015, 22:49

Evening.

I'm in the middle of an AFN conversion and my top cambelt cover doesn't have a bolt or retainer. This is causing the inner dust plates to...

1 Replies

1250 Views

Last post by randolph57
05 Mar 2015, 20:20
AUDI A4 which parts to get ???

Last post by Jim Hunter « 03 Mar 2015, 10:34

by Jim Hunter » 03 Mar 2015, 10:34

Hello guys,

I found an A4 Audi and I start removing parts from it for myconversion...
It has an AJL engine instead of an AEB also drive by cable not...

0 Replies

1476 Views

Last post by Jim Hunter
03 Mar 2015, 10:34
turbo like for like?

Last post by Rilester « 02 Mar 2015, 17:26
Replies: 3
by Rilester » 02 Mar 2015, 11:55

Hi folks, I've got a 1.9tdi engine in my t25 and the turbo appears to be on the way out. It's a garret t15 0281457010, 454085-1. question is I'm...

3 Replies

1716 Views

Last post by Rilester
02 Mar 2015, 17:26
Heading down the Subaru route

Last post by chuckle-bus-tom « 27 Feb 2015, 23:51
Replies: 64
by chuckle-bus-tom » 06 Sep 2014, 17:45
1

2

3

4

5
Wish me luck!

This winter I intend to convert my 1.9DG camper to Subaru power. The DG I'm running has a good number of years left in it and still...
64 Replies

25828 Views

Last post by chuckle-bus-tom
27 Feb 2015, 23:51
Gearbox and Exhaust question for AAZ or 1Y engine conversion

Last post by colinthefox « 27 Feb 2015, 21:58
Replies: 3
by ZeroCorleone » 27 Feb 2015, 18:30

Hi Guys,

I have a 1.7d at the moment (think thats the KY) and due to constant problems i am looking to upgrade to either the 1Y engine which seems...

3 Replies

1637 Views

Last post by colinthefox
27 Feb 2015, 21:58
best 1z donor vehicle?

Last post by jes*b « 27 Feb 2015, 07:22
Replies: 7
by conor2469 » 25 Feb 2015, 18:01

Hi guys, I am in the process of buying a car to eventually use as a donor vehicle for a 1z tdi conversion into a t25.
Are any of the following...

7 Replies

4470 Views

Last post by jes*b
27 Feb 2015, 07:22
would it fit though

Last post by Plasticman « 27 Feb 2015, 00:16

by Plasticman » 27 Feb 2015, 00:16

it sounds good and it was fun to drive but...........................

:D
mm

0 Replies

1450 Views

Last post by Plasticman
27 Feb 2015, 00:16
Fitting a ABF golf engine

Last post by racebiz « 25 Feb 2015, 20:29
Replies: 18
by Rogue Trooper » 22 Feb 2015, 15:48
1

2
Hello all, I have been searching for an engine to replace the 1.6td I'm my pickup which has seen better days....
What problems will I get fitting the...
18 Replies

12468 Views

Last post by racebiz
25 Feb 2015, 20:29
Subaru air filter

Last post by markr « 24 Feb 2015, 20:46
Replies: 4
by Big Bear » 22 Feb 2015, 12:34

Hi all,

Has anybody got any recommendations for what air filter to use on my scooby conversions. EJ20 engine of that helps.
Thanks very much.

4 Replies

2320 Views

Last post by markr
24 Feb 2015, 20:46
oil ..

Last post by stephen t25 « 23 Feb 2015, 19:26

by stephen t25 » 23 Feb 2015, 19:26

Hi all, what's the best quality oil for a 1.9tdi 1z 1993 engine, giving the the van a well earned oil change and was wondering what's the best :ok...

0 Replies

1166 Views

Last post by stephen t25
23 Feb 2015, 19:26

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