T25 Alternative Engine Forum

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Last post

using petrol wiring loom for diesel conversion

Last post by h2865 « 09 Sep 2013, 12:55
Replies: 4
by h2865 » 22 Jun 2013, 11:27

Now then ladies and gents,

after a couple of weeks humping and grunting ive managed to do the conversion from a 1.9DG water cooled engine with an...

4 Replies

2713 Views

Last post by h2865
09 Sep 2013, 12:55
Fitting T3 PAS to a Subaru engine?

Last post by andy1300gt « 07 Sep 2013, 11:58
Replies: 6
by KarlT » 18 Jun 2013, 12:27

Hi.
Has anyone managed to fit their original VW T3 PAS pump to their new Subaru engine? Are there any conversion mounts/pulleys available?
Cheers m'...

6 Replies

2413 Views

Last post by andy1300gt
07 Sep 2013, 11:58
head cracks

Last post by HarryMann « 05 Sep 2013, 09:28
Replies: 20
by docklad » 21 Aug 2013, 21:25
1

2
onclick= window.open(this.href);return false;

onclick= window.open(this.href);return false;

I imagine this is for the bin. Confirmation please
20 Replies

6352 Views

Last post by HarryMann
05 Sep 2013, 09:28
888888

Last post by sandancer « 04 Sep 2013, 21:01
Replies: 5
by sandancer » 22 Aug 2013, 19:36

i have a T25 with a

5 Replies

1928 Views

Last post by sandancer
04 Sep 2013, 21:01
VW T25 AAZ accelerator cable.. please help !!

Last post by Oldiebut goodie « 04 Sep 2013, 07:54
Replies: 9
by markandhelen » 31 Aug 2013, 18:39

P;lease help..

Ok ,, have a 1985 vw T25 ,, fitted with a AAZ golf/passat diesel turbo engine.

The accelerator cable has gone.

But finding it hard...

9 Replies

5672 Views

Last post by Oldiebut goodie
04 Sep 2013, 07:54
SVX eg33 st,st,stuttering

Last post by chapperss « 03 Sep 2013, 07:13
Replies: 2
by chapperss » 02 Sep 2013, 12:28

SVX eg33 st,st,stuttering. At certain revs ( about 2500 at a guess) under light load the engine stutters causing the whole van to kangaroo. this...

2 Replies

1596 Views

Last post by chapperss
03 Sep 2013, 07:13
Kennedy exhaust header with RJES engine mount

Last post by silverbullet « 02 Sep 2013, 12:31
Replies: 1
by skiron » 02 Sep 2013, 07:33

Hello everyone,

Well in to fitting a subaru ej20 to my 1982 t25 devon.

Can anyone tell me if the kennedy exhaust header will fit with the RJES...

1 Replies

1238 Views

Last post by silverbullet
02 Sep 2013, 12:31
overheating bin the engine or not

Last post by chimpey3000 « 02 Sep 2013, 05:16
Replies: 2
by chimpey3000 » 01 Sep 2013, 14:13

Hi All.

van is.

t25 f plate. 1.9td. watercooled

Van has had a previous engine conversion. 1y block, aaz head. Head gasket went a few weeks ago...

2 Replies

1429 Views

Last post by chimpey3000
02 Sep 2013, 05:16
Gearbox not level?

Last post by Aidan « 31 Aug 2013, 14:06
Replies: 8
by polish van ben » 29 Aug 2013, 10:44

Hi all

Gearbox went on me back in June - took it to a local guy in West Wales who has been doing all he can to get it sorted - has now had a full...

8 Replies

3258 Views

Last post by Aidan
31 Aug 2013, 14:06
oil filler pipe - two part?

Last post by discipleofsketch « 30 Aug 2013, 09:05
Replies: 2
by discipleofsketch » 29 Aug 2013, 13:55

Because i'm still in denial that my 1Y is burning oil, I spent some time cleaning up various oily parts today to try to identify any oil leaks that...

2 Replies

1117 Views

Last post by discipleofsketch
30 Aug 2013, 09:05
AAZ high oil consumption

Last post by dave friday « 28 Aug 2013, 21:23
Replies: 5
by Al Housman » 22 Aug 2013, 14:13

I've noticed an alarming increase in my need to top up my AAZ powered Syncro. I use a 10/40 semi synthetic oil and the vehicle does a lot of hard...

5 Replies

2708 Views

Last post by dave friday
28 Aug 2013, 21:23
AAZ alternator

Last post by syncroandy « 28 Aug 2013, 11:45
Replies: 4
by silver surfer » 26 Aug 2013, 15:48

Hi folks,

Does anyone have part numbers or poit me in the direction of a new alternator for my AAZ. I have been rebuilding the van which has stood...

4 Replies

3384 Views

Last post by syncroandy
28 Aug 2013, 11:45
VR6 in a T25

Last post by boy_duka « 27 Aug 2013, 11:35
Replies: 20
by Natyb » 25 Feb 2013, 17:28
1

2
Hi Dubbers.
Im planning to fit a golf VR6 engine into my Transporter T25, I have a mechanic that knows both the van and engine, wanted to know if any...
20 Replies

15825 Views

Last post by boy_duka
27 Aug 2013, 11:35
engine and gearbox oil

Last post by Aberdeenbus « 26 Aug 2013, 21:06
Replies: 1
by Dynamite-dindin » 26 Aug 2013, 20:32

hi all what engine oil should be used in the aaz engine and for a 4 speed du code gearbox

1 Replies

997 Views

Last post by Aberdeenbus
26 Aug 2013, 21:06
aaz engine / gearbox

Last post by Dynamite-dindin « 26 Aug 2013, 14:49
Replies: 2
by Dynamite-dindin » 26 Aug 2013, 12:52

hi I have taken my engine and gearbox out of my t25 this weekend , I have a aaz engine with gearbox code du, can anyone help me with what clutch kit...

2 Replies

1297 Views

Last post by Dynamite-dindin
26 Aug 2013, 14:49
Turbo oil feed pipe

Last post by mazz « 21 Aug 2013, 22:17
Replies: 4
by buzzeditor » 19 Aug 2013, 22:13

I've got a T25 and it has been fitted with a Passat 1.9 turbo diesel engine - but I don't exactly which engine model.

The oil feed pipe from the...

4 Replies

2150 Views

Last post by mazz
21 Aug 2013, 22:17
fan belt... replacement 1.9 diesel engine

Last post by hefti « 21 Aug 2013, 15:02
Replies: 7
by hefti » 16 Aug 2013, 09:52

First family outing and long drive for the newly acquired t25. With a replacement 1.9 diesel engine. Upon arrival at campsite there was oil...

7 Replies

3127 Views

Last post by hefti
21 Aug 2013, 15:02
T 25 TD starting trouble

Last post by DalesRover « 21 Aug 2013, 13:35
Replies: 4
by DalesRover » 12 Aug 2013, 10:11

Hi

I have a 1987 T25 TD with an AAz engine fitted. Starting has been fine until recently.
Now it is being a pig to start in the mornings. The garage...

4 Replies

1656 Views

Last post by DalesRover
21 Aug 2013, 13:35
Engine number / code

Last post by Oldiebut goodie « 20 Aug 2013, 14:12
Replies: 3
by buzzeditor » 20 Aug 2013, 08:54

I've got a 1.9 turbo diesel Passat engine in my T25 - where would I find the engine number / code?

3 Replies

1487 Views

Last post by Oldiebut goodie
20 Aug 2013, 14:12
jx upgrade to aaz/1y-z/ahu or agg/2e yor views? ?

Last post by Cyrus « 19 Aug 2013, 21:22
Replies: 27
by Cyrus » 24 Mar 2013, 19:57
1

2
Ok I've read loads about upgrading but just recently looked at going 8v gti aggressive.
these are my thoughts.
aaz Pros. Easy upgrade. Cons hard to...
27 Replies

18170 Views

Last post by Cyrus
19 Aug 2013, 21:22
glow plug relay problems

Last post by stevealex « 18 Aug 2013, 22:49
Replies: 4
by stevealex » 18 Aug 2013, 20:13

Hi

I'm having problems with my glow plug relay keeping the glow plugs on all the time with the ignition on, causing the relay to burn out.

I think...

4 Replies

3271 Views

Last post by stevealex
18 Aug 2013, 22:49
1Y & AEF available, S. Lakes

Last post by syncroandy « 16 Aug 2013, 07:22

by syncroandy » 16 Aug 2013, 07:22

If anyone in the area is after a 1.9D, the above engines are available at Greggs, Gatebeck. 1Y is in a Mk3 Golf, AEF is in a 6N Polo.

0 Replies

1184 Views

Last post by syncroandy
16 Aug 2013, 07:22
Where can I have custom cables made up for a reasonable cost

Last post by Aidan « 15 Aug 2013, 13:34
Replies: 4
by lowlifedubz » 01 Aug 2013, 12:12

Does anyone know a reputable company that will make me a custom cable for my van; I need a throttle cable that is about a foot longer than standard...

4 Replies

2076 Views

Last post by Aidan
15 Aug 2013, 13:34
Subaru conversion aircon notes

Last post by silverbullet « 15 Aug 2013, 10:57

by silverbullet » 15 Aug 2013, 10:57

Found this on the samba, handy info for those with a/c in an EJ-converted van:

onclick= window.open(this.href);return false;

There's several pages...

0 Replies

924 Views

Last post by silverbullet
15 Aug 2013, 10:57
Cylinder Head part numbers

Last post by chimpey3000 « 14 Aug 2013, 19:50
Replies: 2
by chimpey3000 » 13 Aug 2013, 18:14

Hello...

New to the club so please excuse any lack of info, rambling or poor etiquette..

Currently own a 1988 devon conversion t25, 1.9 water...

2 Replies

1462 Views

Last post by chimpey3000
14 Aug 2013, 19:50
Excessive oil usage in 1.9 diesel (1Y)

Last post by discipleofsketch « 13 Aug 2013, 11:14
Replies: 7
by discipleofsketch » 11 Aug 2013, 21:37

Just back from a 1000+ mile road trip up through France from Santander. Apart from a fuel line issue , the van performed great, fully loaded, 3...

7 Replies

2900 Views

Last post by discipleofsketch
13 Aug 2013, 11:14
Clutch change

Last post by California Dreamin « 12 Aug 2013, 19:32
Replies: 2
by BigBirtha » 30 Jul 2013, 16:42

Hi,
I need to replace my clutch on a 1.9td. Does the engine have to come out for this or is it possible to just drop the gear box out the way? Also...

2 Replies

1079 Views

Last post by California Dreamin
12 Aug 2013, 19:32
formerly Intermittent problem with diesel 1.9 1Y

Last post by discipleofsketch « 11 Aug 2013, 21:16
Replies: 15
by discipleofsketch » 23 Jul 2013, 19:05
1

2
I've got an intermittent issue on my normally aspirated diesel 1.9 1Y engine from a golf, where suddenly it will start running unevenly at higher...
15 Replies

8653 Views

Last post by discipleofsketch
11 Aug 2013, 21:16
AAZ, Oil pipe from Filter to Turbo

Last post by axeman « 11 Aug 2013, 20:36
Replies: 5
by syncro up » 06 Aug 2013, 11:28

Hi Guys

I have an AAZ in the Syncro single cab, conversion was done before I got it so dont know whats been used to make the conversion but its run...

5 Replies

3001 Views

Last post by axeman
11 Aug 2013, 20:36
AAZ Injection pump problem?

Last post by jimmy1039 « 11 Aug 2013, 15:41
Replies: 3
by joker club westie » 06 Jul 2013, 23:48

Hello

I have been swapping a knackered JX engine (the big ends have gone) for a AAZ.

The engine is all in and I got it running on Friday but have a...

3 Replies

1753 Views

Last post by jimmy1039
11 Aug 2013, 15:41
16JX to 1.9AAZ recap question

Last post by jes*b « 11 Aug 2013, 07:09
Replies: 11
by SteveIves » 08 Aug 2013, 20:45

I'm sure all this information is in here somewhere but the only definite answer I found was that the upgrade is easy and that the JX fuel pump is OK...

11 Replies

5744 Views

Last post by jes*b
11 Aug 2013, 07:09
What sort of power can the automatic gearbox can survive.

Last post by Zebedee « 10 Aug 2013, 10:40
Replies: 6
by Zebedee » 08 Aug 2013, 10:40

Does anyone know what sort of BHP and most importantly torque the automatic gearbox can survive?

Will 225 lb/ft be too much for it?

6 Replies

2327 Views

Last post by Zebedee
10 Aug 2013, 10:40
oil pressure buzzer on AAZ help!

Last post by conkers « 08 Aug 2013, 20:05
Replies: 5
by conkers » 01 Aug 2013, 19:59

I have the high rev/oil pressure light going off.....
I changed the oil - took well over 5 l of oil out of it (should only have 4.5 I believe) and...

5 Replies

2201 Views

Last post by conkers
08 Aug 2013, 20:05
Jx to 2.0L 8v agg etc wiring help needed

Last post by riffboy « 07 Aug 2013, 09:15
Replies: 2
by Cyrus » 05 Aug 2013, 11:36

Ok, I'm going to opt to upgrade to a golf gti engine.
loom and bits should be here by this weekend with any luck.
can any one help me of what wires I...

2 Replies

2005 Views

Last post by riffboy
07 Aug 2013, 09:15
apologies but...........

Last post by docklad « 06 Aug 2013, 14:51
Replies: 8
by docklad » 06 Aug 2013, 10:31

what page is the drawing of the cambelt setting on the bentley download? the mind doth gone blank. cheers in advance

8 Replies

2646 Views

Last post by docklad
06 Aug 2013, 14:51
ahu engine

Last post by T3Aljezur « 06 Aug 2013, 11:30
Replies: 1
by marc rio » 01 Aug 2013, 16:25

hi has any one fitted an ahu into a 1.6cs engine bus if so is it an easy swap wiring etc & can u use manifolds & turbo that come with the engine...

1 Replies

1099 Views

Last post by T3Aljezur
06 Aug 2013, 11:30
Fuel pump question

Last post by Bigjcc55 « 05 Aug 2013, 16:57
Replies: 3
by Bigjcc55 » 21 Jul 2013, 13:42

My 91 panel van was converted from a jx to an aaz by the previous owner, I am now trying to sort out a few issues with it as I go.

My question is...

3 Replies

1532 Views

Last post by Bigjcc55
05 Aug 2013, 16:57
Help I need someone in Cardiff!!!

Last post by tforturton « 05 Aug 2013, 15:58
Replies: 2
by Hammy82 » 04 Aug 2013, 10:33

I really could do with someone who's is able to do some work on my t25 in Cardiff. I think we may have a split cylinder or head gasket gone!!! Please...

2 Replies

1192 Views

Last post by tforturton
05 Aug 2013, 15:58
cilinderhead

Last post by Zebedeus « 02 Aug 2013, 19:28

by Zebedeus » 02 Aug 2013, 19:28

Hello,

In Holland there is a rumour that it is possible to replace the cilinderhead complete with the from a Golf 1.6TD MK1 or a Golf 2 1.6TD...

0 Replies

906 Views

Last post by Zebedeus
02 Aug 2013, 19:28
AAZ and buzzer of doom.

Last post by Oldiebut goodie « 30 Jul 2013, 10:42
Replies: 6
by Custom & Bespoke » 28 Jul 2013, 20:36

AAZ recently installed, 450 miles ago, alternator found to be faulty so changed that, once the new one was fitted I have had the oil light and buzzer...

6 Replies

2213 Views

Last post by Oldiebut goodie
30 Jul 2013, 10:42
AAZ engine number

Last post by brandygangster « 30 Jul 2013, 08:18
Replies: 2
by brandygangster » 29 Jul 2013, 18:05

Hi Guys

Im having a bit of trouble trying to make out the engine number on my aaz. Does anyone know how many digits it has after the prefix AAZ....

2 Replies

2067 Views

Last post by brandygangster
30 Jul 2013, 08:18
Subaru Power or Diesel Conversion that is the question.

Last post by Trundler « 29 Jul 2013, 17:33
Replies: 5
by danreimo » 13 Jul 2013, 17:46

Been a while since I was last on here.
so after some advice from the wise, Club 80-90 members.

My old original 2.1 DJ is on its way out and showing...

5 Replies

2140 Views

Last post by Trundler
29 Jul 2013, 17:33
how can i tell if my aaz has the jx oil pump and pickup?

Last post by conkers « 29 Jul 2013, 08:57
Replies: 2
by conkers » 28 Jul 2013, 19:41

I have a professional looking conversion but just want to find out to put my mind at rest... :)

2 Replies

1353 Views

Last post by conkers
29 Jul 2013, 08:57
AFN tdi install what other parts do I require?

Last post by youthy giblets « 28 Jul 2013, 22:01
Replies: 18
by youthy giblets » 24 Jul 2013, 19:26
1

2
Just toting with the idea of swapping the pug motor out for a chipped afn. I have currently got chance of an A4 donor for free and have the following...
18 Replies

11585 Views

Last post by youthy giblets
28 Jul 2013, 22:01
Tdi troubles....

Last post by monsho « 28 Jul 2013, 20:54
Replies: 9
by max and caddy » 07 Jul 2013, 22:18

Thought I would take the opertinity to show some of the common tdi issues that can afflict these actually very reliable engines if maintained...

9 Replies

4791 Views

Last post by monsho
28 Jul 2013, 20:54
Clutch troubles AAZ 1.9 td conversion

Last post by max and caddy « 27 Jul 2013, 22:13
Replies: 9
by ELSwervo » 16 Jul 2013, 10:10

Hello All,

I have had some West country fun with my van driving back home to Hants at 5mph up any hill due to my clutch slipping a little .
It...

9 Replies

6206 Views

Last post by max and caddy
27 Jul 2013, 22:13
Anyone in Coventry?

Last post by alfachris « 25 Jul 2013, 12:46
Replies: 4
by Beastman » 17 Jul 2013, 20:37

Hi is there anyone in Coventry or surrounding area that knows about t25 engines? Would be willing to come and listen/look at it?
My phone number is...

4 Replies

2186 Views

Last post by alfachris
25 Jul 2013, 12:46
engine and gearbox removal

Last post by vandad « 23 Jul 2013, 23:33
Replies: 2
by Dynamite-dindin » 19 Jul 2013, 15:51

hi all I need to take the engine and gearbox out of my t25 van it is a aaz engine. I assume that It will all drop out of the bottom how high will I...

2 Replies

1211 Views

Last post by vandad
23 Jul 2013, 23:33
AAZ loss of drive in 4th and 5th

Last post by Aidan « 23 Jul 2013, 05:20
Replies: 3
by BigBirtha » 22 Jul 2013, 14:51

Hi,
I had an aaz fitted 6month ago and have had to change the turbo recently. Since it was done when I put my foot down in 4th or 5th the engine revs...

3 Replies

1463 Views

Last post by Aidan
23 Jul 2013, 05:20
Porsche Boxster

Last post by chuckle-bus-tom « 20 Jul 2013, 13:10
Replies: 2
by chuckle-bus-tom » 20 Jul 2013, 09:12

I'm going to try and go for this engine conversion. Pricing up the donor it looks similar to the cost of a Subaru, but obviously the work is going to...

2 Replies

1289 Views

Last post by chuckle-bus-tom
20 Jul 2013, 13:10

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