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1.6 TD

Last post by syncroandy « 19 May 2008, 17:47
Replies: 6
by Matflint » 19 May 2008, 08:36

The pump in the centre of the photo is constantly running as is my turbo fan.
I have to disconnect the battery to stop it going flat as it will just...

6 Replies

1193 Views

Last post by syncroandy
19 May 2008, 17:47
Drip, drip, drip...

Last post by SplendiferousII « 19 May 2008, 16:21
Replies: 7
by RedSquirrel » 18 May 2008, 15:41

Hi there.
Does anyone know if there's such a thing as a 'do it yourself gasket'?
I've got a niggly dripping leak and I think the gasket has gone....

7 Replies

1016 Views

Last post by SplendiferousII
19 May 2008, 16:21
Sticky starter?

Last post by Mocki « 19 May 2008, 15:06
Replies: 4
by liliball » 19 May 2008, 12:20

Has anyone come across this one. Sometimes when I turn the key to start, I get all the lights as usual but just a click, nothing from the starter....

4 Replies

632 Views

Last post by Mocki
19 May 2008, 15:06
Changing Rear Hub Bearings

Last post by HarryMann « 19 May 2008, 12:56
Replies: 10
by garyd » 15 May 2008, 21:35

Anybody done this as a DIY job?

My manual suggests needing to remove the hub carrier from the trailing arm and using a workshop press to remove and...

10 Replies

1352 Views

Last post by HarryMann
19 May 2008, 12:56
Gearbox Issues

Last post by Kermit « 19 May 2008, 11:58
Replies: 3
by mwheatley » 19 May 2008, 09:30

Hi, Would anyone know a possible reason behind my van being difficult to get into reverse? It has only been a recent issue but now takes about 5mins...

3 Replies

1053 Views

Last post by Kermit
19 May 2008, 11:58
Early / late starter motor?

Last post by Ian Hulley « 19 May 2008, 08:20
Replies: 2
by Nicola&Tony » 19 May 2008, 06:03

Is there an early / late split on starter motors for petrol engine vans? Hercules recommended this supplier recently but the listing states that it's...

2 Replies

472 Views

Last post by Ian Hulley
19 May 2008, 08:20
Bypass Cut Off Valve

Last post by redstar « 18 May 2008, 22:35
Replies: 1
by Dubstar » 18 May 2008, 22:17

Just put a new (secondhand) engine in and I noticed the by pass cut off valve on the left hand carb is missing, replaced by a bolt to blank it off....

1 Replies

464 Views

Last post by redstar
18 May 2008, 22:35
petrol pipes

Last post by dazzzer1 « 18 May 2008, 21:51
Replies: 7
by gixersteven » 16 May 2008, 21:19

After being advised by a freind to change all the petrol pipes on my 2.1 t25 as he pointed out they were 22yrs old and probably past there best, I...

7 Replies

1436 Views

Last post by dazzzer1
18 May 2008, 21:51
LHD Manual to PAS steering Rakc

Last post by andysimpson « 18 May 2008, 21:37
Replies: 1
by sdelasal » 18 May 2008, 21:34

Hello - I'm considering converting to PAS on my LHD van. Is it just the rack that needs replacing or link between steering box and rack too? ......

1 Replies

567 Views

Last post by andysimpson
18 May 2008, 21:37
5 Speed Box in an Aircooled

Last post by jason k « 18 May 2008, 21:32
Replies: 14
by Tug » 17 May 2008, 13:07

Hi their...

New to this site but have had my Camper for nearly 2 years and would not be without it.....Maybe the fuel consumption though!!

I have...

14 Replies

2051 Views

Last post by jason k
18 May 2008, 21:32
which clutch? Should I?

Last post by andysimpson « 18 May 2008, 21:30
Replies: 7
by amazingdave » 18 May 2008, 09:42

Can't work out which clutch kit to order...

DG engine

WV2ZZZ25ZGG Chassis, so an '86

So, is it

or

And should I have a go myself? Done a...

7 Replies

1485 Views

Last post by andysimpson
18 May 2008, 21:30
1.6d (na) pump on a 1Y Engine

Last post by SplendiferousII « 18 May 2008, 18:38
Replies: 7
by SplendiferousII » 17 May 2008, 20:11

Having spent all day trying to get this 1Y engine to say hello. I could not get the pump to bleed. I ended up popping the 1.6d pump on to get her...

7 Replies

1063 Views

Last post by SplendiferousII
18 May 2008, 18:38
CV Joints

Last post by chuckle-bus-tom « 18 May 2008, 15:43
Replies: 6
by chuckle-bus-tom » 17 May 2008, 16:52

So I bought a four-pack of CV joint kits this week and set out to do the lot this morning. According to a combination of Haynes, the 'How To Keep...

6 Replies

1658 Views

Last post by chuckle-bus-tom
18 May 2008, 15:43
Correct size fan belt urgently needed for 1986 T25

Last post by Westy.Club.Joker « 18 May 2008, 15:18
Replies: 7
by CathandBeth » 18 May 2008, 11:08

Hi all,
Could anyone pls help me sort out which size fan belt I need so I can finally get away to move to France? I've been to 3 suppliers including...

7 Replies

1122 Views

Last post by Westy.Club.Joker
18 May 2008, 15:18
starting problems 2.0ltr Aircooled

Last post by highlander « 18 May 2008, 11:57
Replies: 12
by highlander » 17 May 2008, 21:43

done my pushrod tube seals today but now she wont start at all... Refitted the rockers as per wiki instructions and no joy... i have built many a...

12 Replies

1741 Views

Last post by highlander
18 May 2008, 11:57
Engine reassembly, cant get me flaps right!

Last post by pouch « 18 May 2008, 10:36
Replies: 1
by pouch » 17 May 2008, 23:09

Just putting the recon engine back together and am having a nightmare with the flaps for the oil cooler ducting etc.

I had to remove them to clean...

1 Replies

490 Views

Last post by pouch
18 May 2008, 10:36
Audi V6 to 094 Gearbox

Last post by PC52 « 18 May 2008, 00:17
Replies: 7
by De Konjel » 12 May 2008, 20:38

I want to install an Audi V6 to a 094 gearbox but I can't find much info on the internet. In south africa you can buy a bellhousing that is used to...

7 Replies

1227 Views

Last post by PC52
18 May 2008, 00:17
engine code

Last post by sendiw « 17 May 2008, 23:04
Replies: 14
by sendiw » 17 May 2008, 22:07

Does anyone know which engine has a CV code.

14 Replies

1452 Views

Last post by sendiw
17 May 2008, 23:04
Rotor query

Last post by ..lee.. « 17 May 2008, 22:32
Replies: 3
by hunter70 » 17 May 2008, 20:16

Hi
I was winding her up in third to pass a van and the govener on the rotor cut in and I did the safest thing and backed off , had another go in top...

3 Replies

917 Views

Last post by ..lee..
17 May 2008, 22:32
1990 LHD T25 power stearing rack help

Last post by Aidan « 17 May 2008, 20:30
Replies: 3
by rednip120372 » 16 May 2008, 19:00

Hi
Could do with a bit of help! Our T25 bluestar camper 1990 has failed mot due to leaking power stearing bushes. Got the rack off and the inside is...

3 Replies

796 Views

Last post by Aidan
17 May 2008, 20:30
Clutch / engine nasty noise help please.

Last post by amazingdave « 17 May 2008, 20:20
Replies: 4
by amazingdave » 16 May 2008, 20:47

Hiya,

I've got a noise! and a vibration, The vibration came first, in a narrow rev range, any gear or out of gear, clutch up or down, felt strongly...

4 Replies

768 Views

Last post by amazingdave
17 May 2008, 20:20
is this a knock or a driveshaft?

Last post by clartsonly « 17 May 2008, 18:39
Replies: 4
by clartsonly » 17 May 2008, 09:52

This happend on our last camping trip and I am not sure what to do about it.

the normal noisey tappets, then after about 8 miles going uphill, it...

4 Replies

759 Views

Last post by clartsonly
17 May 2008, 18:39
MOT Failure on Emissions/Water in Fuel

Last post by campervanman « 17 May 2008, 10:17
Replies: 15
by Kilgore » 14 May 2008, 15:30
1

2
Hi All

Just popped the van in today for its annual MOT and as well as a few minor things it failed on hydrocarbon emissions. The engine was running...
15 Replies

2170 Views

Last post by campervanman
17 May 2008, 10:17
Flapping choke plate - 2L Aircooled

Last post by NeilC « 17 May 2008, 09:37
Replies: 2
by NeilC » 16 May 2008, 22:11

Hi there - my first post and I'm hoping to get a bit of advice.

Attempted to start the van (1982 2L Aircooled) today after it had been resting for...

2 Replies

569 Views

Last post by NeilC
17 May 2008, 09:37
ALTERNATOR

Last post by syncrosimon « 16 May 2008, 22:47
Replies: 1
by hercules » 16 May 2008, 20:06

hi every one im thinking of up dating my ALTERNATOR as iv got 3 BATTERY and puting in a good boss 300 AMP 12V 24 VOLTS SPLIT CHARGE too.so iv been...

1 Replies

511 Views

Last post by syncrosimon
16 May 2008, 22:47
1Y engine bottom pulley issues?

Last post by andysimpson « 16 May 2008, 20:45
Replies: 6
by SplendiferousII » 16 May 2008, 15:21

I have been reading through the posts on the bottom Pulley for the 1Y engine and it has been stated that you MUST change the bottom pulley on the 1Y...

6 Replies

822 Views

Last post by andysimpson
16 May 2008, 20:45
help with brake caliper problem please

Last post by billymaya « 16 May 2008, 20:32
Replies: 4
by billymaya » 16 May 2008, 18:59

hi guys right so my wheel was getting a bit hot the other day so ive taken the wheel off to investigate had brand new pads put on less than 12 months...

4 Replies

1698 Views

Last post by billymaya
16 May 2008, 20:32
STARTER MOTOR

Last post by hercules « 16 May 2008, 19:40
Replies: 5
by cruiseyboy » 16 May 2008, 14:34

Hi folks - I have a C Reg 1915cc Petrol engine Van. What starter motor do I need and where is the best/cheapest place to get one? Al

5 Replies

713 Views

Last post by hercules
16 May 2008, 19:40
handbrake warning light

Last post by phredd « 16 May 2008, 17:59
Replies: 8
by bartlby bus » 15 May 2008, 19:39

does any one have any idea why suddenly my hand brake warning light is constantly illuminated? thankfully it still gets brighter when the hand brake...

8 Replies

1429 Views

Last post by phredd
16 May 2008, 17:59
Engine Code Question....

Last post by GBHgpJON « 16 May 2008, 15:34
Replies: 16
by GBHgpJON » 11 May 2008, 22:33
1

2
Just bought a 1984 1.9 petrol.....well, thats what I was told.
But just noticed it has a DJ engine code....not DG....
What gives? Isn't DJ the 2.1i...
16 Replies

1949 Views

Last post by GBHgpJON
16 May 2008, 15:34
clutch slave cylinder dumped its load

Last post by Ian Hulley « 16 May 2008, 10:02
Replies: 6
by robintb » 14 May 2008, 08:19

Ello,

My clutch slave cylinder dumped its load the other day all over the road, whilst parked. I had to drive the beast so topped up the reservoir,...

6 Replies

795 Views

Last post by Ian Hulley
16 May 2008, 10:02
Running up an air cool without tinware?

Last post by Taipan « 16 May 2008, 09:37
Replies: 10
by Taipan » 15 May 2008, 16:00

Hi All
I want to refit my replacment engine in at the weekend. The engine is supposedly a recent recon but the guy i bought it from never actually...

10 Replies

1105 Views

Last post by Taipan
16 May 2008, 09:37
Head gasket kit

Last post by SplendiferousII « 16 May 2008, 09:01
Replies: 2
by gasbag1602 » 15 May 2008, 18:33

At the weekend i will be attempting the head gasket on my 1.6 deisel, any tips would be helpfull plus does any1 know the torque settings for the head...

2 Replies

558 Views

Last post by SplendiferousII
16 May 2008, 09:01
Replacement shocks

Last post by BenT « 15 May 2008, 22:32
Replies: 16
by Transporter » 11 May 2008, 07:10
1

2
New to this forum so hello all !
Just thought i would get a general apinion on replacement shocks for my 1984 autosleeper 1.9dg standard height and...
16 Replies

3595 Views

Last post by BenT
15 May 2008, 22:32
Over reving 16td

Last post by Darbs « 15 May 2008, 20:45
Replies: 13
by Darbs » 09 May 2008, 20:59

Any ideas? The engine on my 16td 1990 keeps over reving. I dont think its the accelerator cable as the revs just keep increasing ie you pull up to...

13 Replies

1836 Views

Last post by Darbs
15 May 2008, 20:45
1600TD Syncro power output

Last post by Hoss « 15 May 2008, 20:06
Replies: 3
by binner » 20 Apr 2008, 09:44

Hi All

I have a 1987 1600 TD T3 Syncro in Melbourne Australia. It's a UK vehicle and was privately brought here in 89.

It's pretty rare here so i...

3 Replies

1059 Views

Last post by Hoss
15 May 2008, 20:06
Jx engine inlet manifold pipe

Last post by Hoss « 15 May 2008, 19:45
Replies: 3
by Hoss » 14 May 2008, 17:43

Hello, has anyone got a spare Inlet manifold pipe (JX-1.6TD) for sale please?

Also can anyone advise me on adjusting the Max speed screw and its...

3 Replies

599 Views

Last post by Hoss
15 May 2008, 19:45
Diesel mounting bars problem

Last post by maddog334 « 15 May 2008, 18:35
Replies: 8
by maddog334 » 14 May 2008, 20:56

Hi All
I have just removed my 1.9 dg and replaced with a 1.6 diesel, but the nearside engine mount bar doesnt line up with any holes at the front...

8 Replies

1409 Views

Last post by maddog334
15 May 2008, 18:35
Starter motor stayed on - solenoid problem?

Last post by Blofeld « 15 May 2008, 08:42
Replies: 2
by DivingDaisee » 14 May 2008, 13:13

Hi, I have a T25 1600cc Diesel and I'm a complete beginner regarding vehicle maintenance.

A couple of times I have tried to start the engine and the...

2 Replies

620 Views

Last post by Blofeld
15 May 2008, 08:42
Timing question....My Hanes is confusing me (nothing new)

Last post by toomanytoys « 14 May 2008, 22:37
Replies: 10
by KarlT » 14 May 2008, 15:17

On tick-over (800rpm) should the little 'V' in pulley wheel line up with centre line of engine block. Or should it be 5' ahead (95* petrol)?

:?

10 Replies

1070 Views

Last post by toomanytoys
14 May 2008, 22:37
Timing DG 1.9

Last post by toomanytoys « 14 May 2008, 18:38
Replies: 4
by Steve T » 14 May 2008, 18:02

Hi all
Can anyone give answer to timing, my research (many T25 sites/forums)have found conflicting advice, some say no adjustment nessecery, set at...

4 Replies

2636 Views

Last post by toomanytoys
14 May 2008, 18:38
another gear link problem

Last post by ecinsregal « 13 May 2008, 21:17
Replies: 5
by ecinsregal » 12 May 2008, 21:43

Can anyone help, i've fitted a new gearbox front mounting on my 1.9dg. I had to drop the linkages down to get the mounting bracket off, i then...

5 Replies

842 Views

Last post by ecinsregal
13 May 2008, 21:17
Electric fuel pump

Last post by bigherb « 13 May 2008, 21:08
Replies: 5
by spet25 » 13 May 2008, 11:10

Hello peeps,

After reading a different post I decided to purchase a electric fuel pump, It's now arrived and reading the instructions, It doesn't...

5 Replies

1426 Views

Last post by bigherb
13 May 2008, 21:08
Injector spill pipes 1.6td

Last post by Simon Baxter « 13 May 2008, 20:21
Replies: 1
by mattc » 13 May 2008, 14:23

Does anyone know the size of the fuel pipes which connect the injectors on a 1.6td? the smallest hose JustKampers have is 3.5mm, but I have in my...

1 Replies

659 Views

Last post by Simon Baxter
13 May 2008, 20:21
Altenators

Last post by Krisis « 13 May 2008, 19:19

by Krisis » 13 May 2008, 19:19

Hi All
W terminal on the altenator? I cant find it!!!!!!!
Can I get one fitted or do I have to buy a new altenator?
A birdie has told me that a...

0 Replies

648 Views

Last post by Krisis
13 May 2008, 19:19
Air cool engine removal - what next?

Last post by Taipan « 13 May 2008, 18:13
Replies: 9
by Taipan » 12 May 2008, 20:35

Hi All

Just dropping the engine out of my 1980 t25 air cool. Disconnected anything I can see thats connected in the engine bay and undone the 4...

9 Replies

1056 Views

Last post by Taipan
13 May 2008, 18:13
1Y help please

Last post by camper « 13 May 2008, 16:21
Replies: 30
by SplendiferousII » 11 May 2008, 19:02
1

2

3
I have been instaling my 1Y engine over the weekend. All went well till I tried to start it. It turned over freely and the fired a bit went bang and...
30 Replies

2732 Views

Last post by camper
13 May 2008, 16:21
Squeaky clutch pedal - bush needed

Last post by Pootle « 13 May 2008, 12:55
Replies: 3
by Pootle » 12 May 2008, 09:32

My clutch pedal is squeaking again now that the weather is dry. It is driving me crazy. It's had grease squirted in the general direction a couple of...

3 Replies

659 Views

Last post by Pootle
13 May 2008, 12:55
timing belts(quality)

Last post by Simon Baxter « 13 May 2008, 12:10
Replies: 3
by monkeynut » 12 May 2008, 21:56

Has anyone had any expeirence with Contitech belt kits with there TDI lumps there are a few popping up on ebay, are they any good quality wise?
even...

3 Replies

605 Views

Last post by Simon Baxter
13 May 2008, 12:10
suspension

Last post by g60steve « 13 May 2008, 12:07
Replies: 2
by vanny » 13 May 2008, 10:40

Hi,

Has anyone used the G-Max suspension kit from SSP? If you have is it any good? (40mm lowering) looking to fit it to a T25 westy Hi top.

Cheers...

2 Replies

595 Views

Last post by g60steve
13 May 2008, 12:07

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