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Last post

1.9 to 2.1 engine swap

Last post by shepster « 22 Sep 2008, 13:36
Replies: 5
by quagmire » 22 Sep 2008, 07:21

hi everyone,i'm going to swap the 1.9dg for a 2.1dj.i would like to know if anyone else has had problems doing this and what i should expect.cheers...

5 Replies

1238 Views

Last post by shepster
22 Sep 2008, 13:36
T25 1.6Td 1990 ALTERNATOR

Last post by Ian and Lins « 22 Sep 2008, 12:07
Replies: 12
by Hypnovan » 12 Sep 2008, 10:21

Mine produces a burnt electrical smell.

What's the low down on alternators please? Get techy-speccy if you feel lke it, i'm here to learn.

Why do...

12 Replies

3469 Views

Last post by Ian and Lins
22 Sep 2008, 12:07
2.0 Aircooled fuel pump & webber sticking needle float h

Last post by rottencabbagevan « 22 Sep 2008, 09:23
Replies: 8
by rottencabbagevan » 21 Sep 2008, 21:42

Woke up this morning and the van was smelling of petrol and it was slowly dripping out of bottom of the dipstick, the fuel pump must be dodgy or and...

8 Replies

1598 Views

Last post by rottencabbagevan
22 Sep 2008, 09:23
Operating a Diesel

Last post by peasant « 21 Sep 2008, 21:11
Replies: 3
by Smroot » 21 Sep 2008, 18:13

I'm the proud owner of a Westy 1987 1.6TD. Never having a diesel before, I have questions about operating and routine maintenence.

How often should...

3 Replies

927 Views

Last post by peasant
21 Sep 2008, 21:11
Is this serious?

Last post by eric « 21 Sep 2008, 17:01
Replies: 6
by eric » 21 Sep 2008, 15:11

For the last 3yrs nigh on, my Velle has been looked after and cared for by relatives in Bristol. Information regarding servicing/problems etc, has...

6 Replies

1192 Views

Last post by eric
21 Sep 2008, 17:01
Drive flange oil seals - please Help!!!

Last post by mib « 20 Sep 2008, 19:23
Replies: 2
by mib » 20 Sep 2008, 17:05

Hi,

I drive a 1984 watercooled Auto Type 25 1.9L petrol

I was working on my Type 25 today. the plan was to replace Drive flange oil seals for new...

2 Replies

848 Views

Last post by mib
20 Sep 2008, 19:23
Water hoses - where to get them from !!

Last post by CovKid « 20 Sep 2008, 09:50
Replies: 9
by ghost123uk » 08 Sep 2008, 14:27

OK I am half way through my engine swap ( in no hurry )

I need to replace this hose ( 1 bore x 6 long )

that goes here ( by the way my flash...

9 Replies

1884 Views

Last post by CovKid
20 Sep 2008, 09:50
Auto stalls when warm.

Last post by budbombpipe « 20 Sep 2008, 08:54

by budbombpipe » 20 Sep 2008, 08:54

Hi, i have a 1.9 watercooler automatic. It starts up fine first thing and runs ok. After ive been driving awhile if i turn off the engine then...

0 Replies

727 Views

Last post by budbombpipe
20 Sep 2008, 08:54
Sloppy gearchange

Last post by Pepperami « 20 Sep 2008, 07:39
Replies: 5
by Blue Meanies » 19 Sep 2008, 08:28

Has anyone fitted Brikwerks gearchange kit to 14mm stick?
Its a box out job they say, and I wonder how tricky this is?
Special tools required?

Jonny...

5 Replies

1407 Views

Last post by Pepperami
20 Sep 2008, 07:39
THE ENGINE WILL NOT TURN OVER

Last post by kevino « 19 Sep 2008, 20:08
Replies: 4
by kevino » 19 Sep 2008, 18:05

Hi my engine (1.6 turbo diesel) will not turn over when i turn the ignition , last week it was fine when i took it for the mot , parked it up, today...

4 Replies

910 Views

Last post by kevino
19 Sep 2008, 20:08
constantly pullin to one side...cant figure it out

Last post by Mr Bean « 19 Sep 2008, 13:55
Replies: 11
by oldiguana » 23 Aug 2008, 06:58

yo guys...marladys bus has always pulled to the n/s since shes had it...dont know why....all tyres pressures can be ok...ive had the tracking...

11 Replies

1922 Views

Last post by Mr Bean
19 Sep 2008, 13:55
Starter Motor

Last post by ermie571 « 19 Sep 2008, 11:14
Replies: 8
by kentishvanman » 16 Sep 2008, 19:53

Has anyone any ideas as to where I might source a starter motor for my Autosleeper 1.9 DG (petrol) Auto.
Not having much luck with my usual...

8 Replies

1577 Views

Last post by ermie571
19 Sep 2008, 11:14
vaccum advance rubber pipe

Last post by Simon Baxter « 18 Sep 2008, 22:44
Replies: 3
by lambrettalee » 18 Sep 2008, 16:38

what size is it ?? 3.5 mm ? anyone?

3 Replies

737 Views

Last post by Simon Baxter
18 Sep 2008, 22:44
Clutch reservoir hose

Last post by Red Westie « 18 Sep 2008, 20:44
Replies: 3
by Nicola&Tony » 16 Sep 2008, 06:44

I need to replace the hose that runs between the brake/clutch reservoir and the clutch master cylinder, so I'm just wondering what sort of hose to...

3 Replies

799 Views

Last post by Red Westie
18 Sep 2008, 20:44
NUMBER 2 INJECTOR PIPES SPLIT .. AGAIN?

Last post by "WEAZLECHIN" « 18 Sep 2008, 19:36
Replies: 8
by "WEAZLECHIN" » 15 Sep 2008, 18:10

3rd time now. always number 2 why?
its a 1y engine from a 97 golf, all stock setup etc, number 2 injector pipe has broken off just where just where...

8 Replies

1743 Views

Last post by "WEAZLECHIN"
18 Sep 2008, 19:36
yoghurt jelly oil..

Last post by Therunner « 18 Sep 2008, 08:54
Replies: 12
by Therunner » 15 Sep 2008, 20:24

just got my first project,
i'm a little concerned about the water & jelly all over me dip stick!

hopefuly the water is just condensation, the bus...

12 Replies

2272 Views

Last post by Therunner
18 Sep 2008, 08:54
Engine Removal

Last post by Mr Bean « 18 Sep 2008, 08:04
Replies: 8
by jonno » 17 Sep 2008, 16:33

Head gasket has gone on my 1.9 petrol so i'm planning to drop the engine to do the gasket and any other seals/gaskets i can at the same time.

Does...

8 Replies

1589 Views

Last post by Mr Bean
18 Sep 2008, 08:04
Oil Cooler

Last post by Dubstar « 17 Sep 2008, 21:22
Replies: 2
by Dubstar » 17 Sep 2008, 17:31

Is it possible - and easy - to remove the the oil cooler off a 2ltr CU in situ? I have an oil leak that seems to be coming from either the filter or...

2 Replies

820 Views

Last post by Dubstar
17 Sep 2008, 21:22
Brakes binding or Wheel Bearings

Last post by big red bus « 17 Sep 2008, 20:12
Replies: 5
by hightower » 17 Sep 2008, 16:26

The last few times i have driven our van i have noticed a screeching/grinding noise from the drivers side front wheel, it is not a constant/permanent...

5 Replies

1507 Views

Last post by big red bus
17 Sep 2008, 20:12
Air filter feed pipe

Last post by Westy.Club.Joker « 17 Sep 2008, 19:09
Replies: 1
by Snag20 » 17 Sep 2008, 15:04

On my T25 with a 1.9T/D AAZ conversion I am using the original canister type air filter from its 1.6T/D engine.

Should this air filter cannister be...

1 Replies

539 Views

Last post by Westy.Club.Joker
17 Sep 2008, 19:09
Sealer for after wing replacement?

Last post by asahartz « 17 Sep 2008, 16:39
Replies: 2
by Chrissyt » 17 Sep 2008, 09:23

I'm doing my rear wing at the moment, and there is a tidy bead of sealant on the outside of the wing, where the two join,

What sealers best? do i...

2 Replies

910 Views

Last post by asahartz
17 Sep 2008, 16:39
Fuel hose diameter confused 1.9dg solex

Last post by waltraud « 17 Sep 2008, 11:16
Replies: 9
by waltraud » 15 Sep 2008, 21:41

Looked in wiki, search & other web stuff & seemed to have conflicting ideas about correct internal dia of fuel hose. Can't get 7mm as suggested in...

9 Replies

1980 Views

Last post by waltraud
17 Sep 2008, 11:16
locking rod

Last post by Ray « 17 Sep 2008, 10:37
Replies: 2
by el sketcho » 17 Sep 2008, 09:35

Anybody know where I can get hold of a locking rod for the drivers door? It's the rod that attaches to the lock the goes up to the mushroom thingy so...

2 Replies

702 Views

Last post by Ray
17 Sep 2008, 10:37
T25 Oily Water/Watery Oil

Last post by toomanytoys « 17 Sep 2008, 08:46
Replies: 5
by ridders » 16 Sep 2008, 22:06

Hi there,

T25 2109cc. Recently aquired. Noticed little or no oil or water in the system. Further inspection underneath found that one of the heads...

5 Replies

1244 Views

Last post by toomanytoys
17 Sep 2008, 08:46
Which water jacket seals to go for ?

Last post by manxman « 17 Sep 2008, 06:57
Replies: 3
by Auto » 12 Sep 2008, 19:36

Hi i need to pull the old 2.1 out and do the water jacket seals
anyone know which are the best to get ?

3 Replies

928 Views

Last post by manxman
17 Sep 2008, 06:57
Missed a beat

Last post by Tex Ritter « 16 Sep 2008, 20:32
Replies: 6
by colynmac » 16 Sep 2008, 13:45

Van missed beat a couple of times over a 50 mile drive cruising at 60mph.

Any ideas why?

6 Replies

1162 Views

Last post by Tex Ritter
16 Sep 2008, 20:32
escutcheon,seal and spacer

Last post by Artio « 16 Sep 2008, 20:24
Replies: 1
by Artio » 12 Sep 2008, 07:49

New sliding door handle does not have the bits with it(escutcheon,seal and spacer) I expect I can match up the escutcheon and seal but any idea how I...

1 Replies

634 Views

Last post by Artio
16 Sep 2008, 20:24
Final Drive gear oil query

Last post by mib « 16 Sep 2008, 17:21
Replies: 5
by mib » 15 Sep 2008, 17:27

Hi,

I'm planning to treat my auto T25 final drive with some fresh and new oil.

I've got already got some EP80 API GL4 gear oil but the haynes...

5 Replies

1604 Views

Last post by mib
16 Sep 2008, 17:21
Should I attempt a coolant change myself?

Last post by g60steve « 16 Sep 2008, 12:43
Replies: 16
by dublicious » 04 Sep 2007, 06:53
1

2
Lo Guys,

Wanting to the flush and replace coolant to G12 as it has some horible blue stuff in at the moment from last service. Reading through the...
16 Replies

3187 Views

Last post by g60steve
16 Sep 2008, 12:43
What Oil Filter?

Last post by shane r « 16 Sep 2008, 12:35
Replies: 7
by shane r » 15 Sep 2008, 16:40

Just noticed oil gushing out and it appears my oil filter (canister) has a hole. Can I just whip to halfords for one (in my other car) and which one...

7 Replies

1090 Views

Last post by shane r
16 Sep 2008, 12:35
Where is the leak?

Last post by Mocki « 16 Sep 2008, 09:49
Replies: 1
by mush145 » 16 Sep 2008, 09:34

The spare space behind the passenger seat keeps filling with water (the area you could put a second battery) It seems like it is completed sealed so...

1 Replies

732 Views

Last post by Mocki
16 Sep 2008, 09:49
Fuel tank -Sender

Last post by jaylo264 « 16 Sep 2008, 08:26
Replies: 2
by jaylo264 » 16 Sep 2008, 08:15

Hi , all , am about to put my new petrol tank back on having scared off the tinworm a bit , but Haynes seems wrong on the position of the sender ---...

2 Replies

760 Views

Last post by jaylo264
16 Sep 2008, 08:26
Wanted - tips on swapping out water cooled petrol motors

Last post by ghost123uk « 16 Sep 2008, 02:24
Replies: 9
by ghost123uk » 29 Aug 2008, 14:00

OK this weekend I will be taking my tired DG motor out and putting in the new ( second hand ) good one.

Whilst I am a pretty experienced amateur...

9 Replies

1540 Views

Last post by ghost123uk
16 Sep 2008, 02:24
1.9 Diesel - AAZ with modified JX pump - Pump timing issues

Last post by mahatmacoat « 15 Sep 2008, 21:10
Replies: 8
by mahatmacoat » 14 Sep 2008, 19:38

Okay, continuing on from a previous thread

I now have a JX (Bosch VE) pump with the AAZ camplate and necessary bits fitted. This was all built by a...

8 Replies

2223 Views

Last post by mahatmacoat
15 Sep 2008, 21:10
How long is a piece of string question....engine life.

Last post by HarryMann « 15 Sep 2008, 18:18
Replies: 22
by mikey9 » 09 Sep 2008, 09:23
1

2
When buying a van - a question I wondered was - is it better to buy a relatively low mileage (60-80k) van with orig engine - or look at those with...
22 Replies

6157 Views

Last post by HarryMann
15 Sep 2008, 18:18
Is OK? Solex on 1983 1.9DG- should i swap for Pierburg.

Last post by toomanytoys « 15 Sep 2008, 17:22
Replies: 5
by waltraud » 03 Sep 2008, 21:17

Hello all,

just got me first t25 westy joker after early and late bay!! I have noted that the wbx 1.9 DG 78hp motor (2nd one - was originally DH)...

5 Replies

1405 Views

Last post by toomanytoys
15 Sep 2008, 17:22
R U using alternative carb for 1.9DG...to good effect!

Last post by waltraud « 15 Sep 2008, 15:20
Replies: 2
by waltraud » 15 Sep 2008, 12:08

Hi,

1983 westy pop top converted from DF to 1.9DG but with Solex 34 pict5 carb.
having done some research on rarity and apparent complexity of 2e3...

2 Replies

985 Views

Last post by waltraud
15 Sep 2008, 15:20
Petrol or Diesel

Last post by Red Westie « 15 Sep 2008, 11:56
Replies: 3
by Arvon » 15 Sep 2008, 11:00

Hi

We are in the process of looking for our first campervan and the burning question is, 1.6TD or 1.9 plus petrol.

We are after economy but also...

3 Replies

792 Views

Last post by Red Westie
15 Sep 2008, 11:56
Heated business! What's this?

Last post by maxstu « 14 Sep 2008, 21:07
Replies: 6
by maxstu » 11 Sep 2008, 03:55

This fell out from under the dash....

I'm in the process of removal to fix heater blower thingy...using the ever ubiquitous advice from the magical...

6 Replies

1231 Views

Last post by maxstu
14 Sep 2008, 21:07
vibrating clutch noise

Last post by Mr Bean « 14 Sep 2008, 19:30
Replies: 5
by jonnyels » 11 Sep 2008, 16:45

hi there i seem to have a vibrating sound coming from my van(the van dosnt shudder) and the faster i go the more it seems to vibrate and then when i...

5 Replies

905 Views

Last post by Mr Bean
14 Sep 2008, 19:30
Missing bolts on fuel pump on diesel jx turbo!

Last post by Blue Meanies « 12 Sep 2008, 15:34
Replies: 2
by Blue Meanies » 11 Sep 2008, 19:49

Was trying to replace the stop solonoid on my jx money pit when i noticed a missing torx type bolt on output side and a loose one too. other hex key...

2 Replies

758 Views

Last post by Blue Meanies
12 Sep 2008, 15:34
Starter motor question

Last post by ermie571 « 12 Sep 2008, 13:24
Replies: 22
by SplendiferousII » 23 May 2008, 09:21
1

2
Is there a relay in the starter motor electrics? The van is a standard 1983 1.6d van and it wont always go on the key. Takes a few goes with the key...
22 Replies

3654 Views

Last post by ermie571
12 Sep 2008, 13:24
Rear bearings ?

Last post by Ian Hulley « 11 Sep 2008, 19:20
Replies: 4
by peteabbott » 11 Sep 2008, 17:12

Can someone advise me please. Going to replace my rear wheel bearings
1) I have castlated nuts ! ! How tight please
2) I have noticed that people...

4 Replies

1065 Views

Last post by Ian Hulley
11 Sep 2008, 19:20
Very smokey on start up but soon clears........1.6TD

Last post by msmallc « 11 Sep 2008, 18:49
Replies: 37
by KarlT » 20 Aug 2008, 19:44
1

2

3
I've got a 1.6TD, that runs lovely, uses no water or oil but on start up is so smokey it can be embarassing!! Strong diesel smell.

But after 5...
37 Replies

7957 Views

Last post by msmallc
11 Sep 2008, 18:49
advice on 2.1 engine removal

Last post by HarryMann « 11 Sep 2008, 14:24
Replies: 11
by Auto » 10 Sep 2008, 19:54

Well ive desided to take the plunge and have a go at repairing my engine its got leaking water jackets on both sides and there getting worse and as...

11 Replies

1995 Views

Last post by HarryMann
11 Sep 2008, 14:24
DG Dizzy's - 2 types - what's the difference + vac pipes

Last post by Ian Hulley « 11 Sep 2008, 11:04
Replies: 4
by ghost123uk » 10 Sep 2008, 17:01

DG Dizzy's - 2 types - what's the difference + vac pipes.

My new engine's dizzy is a bit different to the one off my old DG engine.

Fist pic = new...

4 Replies

1158 Views

Last post by Ian Hulley
11 Sep 2008, 11:04
warbling sound

Last post by Aidan « 11 Sep 2008, 05:51
Replies: 1
by e3 » 10 Sep 2008, 22:25

when i do a hillstart sometimes i get a warbling sound. like a squeaky castor on a chair. could this be the clutch or something serious?

1 Replies

567 Views

Last post by Aidan
11 Sep 2008, 05:51
Engine replacement - your recent - and historic experiences

Last post by Plasticman « 10 Sep 2008, 22:08
Replies: 15
by mikey9 » 10 Aug 2008, 19:48
1

2
We have lots of threads about recond engine producers and the bad examples/experiences some have gone through - and these are very informative and...
15 Replies

3284 Views

Last post by Plasticman
10 Sep 2008, 22:08
engine cutting out ???

Last post by Mocki « 10 Sep 2008, 10:50
Replies: 1
by daschmoo » 10 Sep 2008, 10:04

Morning

Had a nightmare lastnight... was 1 mile into my 120 mile trip home from working away and the van just cut out! It re-started ok but then...

1 Replies

785 Views

Last post by Mocki
10 Sep 2008, 10:50
Is my 2.0L Aircooled too slow?

Last post by Rozzo « 09 Sep 2008, 21:44
Replies: 20
by T25rc » 08 Sep 2008, 19:56
1

2
I'd like to know your experiences on the 2.0l Aircooled t25 (mines a poptop).

Mine is slooww. It doesn't really have acceleration, it just gets...
20 Replies

4945 Views

Last post by Rozzo
09 Sep 2008, 21:44

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