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Most liked posts	Author	Posted	Liked	Forum
out of interest . DJ injection on DG...	Stesaw	Today, 08:22	Once this week	Mechanical
Gear alignment T25/T3	Vodim	30 Aug 2025, 20:50	Once this week	Mechanical

Topics

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Last post

Clutch replacement

Last post by Mocki « 15 May 2024, 19:58
Replies: 1
by pan-al » 15 May 2024, 18:19

What type of clutch would I need for a replacement on my t25 1991 dg 1900cc engine
Is it a cable clutch or hydraulic. Thanks Pan-al

1 Replies

611 Views

Last post by Mocki
15 May 2024, 19:58
Castrol EP80

Last post by ZsZ « 12 May 2024, 19:02
Replies: 2
by banjax34 » 06 May 2024, 17:18

Has anyone used Castrol Transmax EP 80w (mineral) in their 4 speed gearbox and if so was it ok ? Not sure whether to go down the 80w90 semi synthetic...

2 Replies

760 Views

Last post by ZsZ
12 May 2024, 19:02
Help needed with DF to DG engine change

Last post by huggy76 « 10 May 2024, 20:32
Replies: 2
by huggy76 » 10 May 2024, 18:34

Evening, I am currently swapping my DF engine to a DG engine and it looks like I need to change the throttle cable as my old one has a solid piece at...

2 Replies

686 Views

Last post by huggy76
10 May 2024, 20:32
Coolant.

Last post by Raido « 09 May 2024, 17:33
Replies: 2
by Raido » 09 May 2024, 10:13

Hi, if my 1900cc petrol was to overheat does the water/steam etc have an escape route other than the half filled expansion tank?
I realise this might...

2 Replies

621 Views

Last post by Raido
09 May 2024, 17:33
Jacking points

Last post by multisi « 09 May 2024, 08:41
Replies: 7
by TONYT25T25 » 25 Sep 2021, 11:17

I have the standard Bilstein jack for raising the vehicle but it always makes me cringe when using even though it lifts the vehicle ok, my problem is...

7 Replies

2285 Views

Last post by multisi
09 May 2024, 08:41
autobox sump

Last post by R0B « 08 May 2024, 20:53
Replies: 3
by eltel83 » 08 May 2024, 16:50

Hi everyone,

im planning on changing the finaldrive oil and ATF next week for the first time since buying our van a couple of years ago.

Whoever...

3 Replies

662 Views

Last post by R0B
08 May 2024, 20:53
DG engine vacuum hoses?

Last post by huggy76 « 08 May 2024, 07:53
Replies: 4
by huggy76 » 07 May 2024, 17:07

Evening all

On a 1900 DG engine where do the 2 vacuum lines go to from the base of the carb please?
I can see that one goes to the distributor vac...

4 Replies

881 Views

Last post by huggy76
08 May 2024, 07:53
hot engine, cold cab... and vice-versa.

Last post by el camion « 07 May 2024, 15:35
Replies: 15
by el camion » 16 Jan 2024, 14:14
1

2
hello syncrommunity,

notes:
• this is my first post, so happy to hear feedback about guidelines observation
• i have searched the archives to find a...
15 Replies

2568 Views

Last post by el camion
07 May 2024, 15:35
Failure of plastic gear linkage bush

Last post by multisi « 04 May 2024, 08:15
Replies: 3
by Mw999 » 03 May 2024, 09:19

As the title suggests, I was doing some routine maintenance and discovered that my rear gear linkage bush has basically crumbled apart, I’ll try to...

3 Replies

661 Views

Last post by multisi
04 May 2024, 08:15
Twin Outlet Stainless Silencer

Last post by Robsey « 03 May 2024, 14:42
Replies: 3
by maxstu » 03 May 2024, 13:17

My recently purchased 1987 Autosleeper DG1.9
LPG with autobox is running early manifolds and a stainless silencer twin tailpipes.
In your opinion...

3 Replies

587 Views

Last post by Robsey
03 May 2024, 14:42
Early Slding door Catch fouling on door card

Last post by TheRealExile « 02 May 2024, 10:15
Replies: 19
by slowcoach » 30 Apr 2024, 12:29
1

2
Hi,
Just fitted s new door card to my early slider, and the return hook latch thing (to keep the slider open) fouls on the card, threatrening to make...
19 Replies

2066 Views

Last post by TheRealExile
02 May 2024, 10:15
MY engine timing

Last post by Aidan « 02 May 2024, 06:16
Replies: 5
by Buggy83 » 30 Apr 2024, 16:29

Hi have a 2.1 mv engine that has a triple pulley fitted.I was wondering which Mark on which pulley do I use to time the engine up.And is setting the...

5 Replies

567 Views

Last post by Aidan
02 May 2024, 06:16
Fuel leak after pump recon

Last post by dcworm57 « 29 Apr 2024, 17:09
Replies: 6
by Enya1990 » 23 Mar 2024, 16:34

Hey everyone I have a T25 1.6 diesel JLX engine and I took it to the garage for a fuel leak, they said it was the fuel pump so they took the pump off...

6 Replies

1179 Views

Last post by dcworm57
29 Apr 2024, 17:09
not starting VW Holdsworth petrol 1984

Last post by davidoft1 « 29 Apr 2024, 10:28
Replies: 2
by gutmeg » 13 Apr 2024, 17:35

Hi all, hope you have been enjoying a bit of decent weather today.
Van has been laid up over winter, and have got mot booked for next week. Van is...

2 Replies

684 Views

Last post by davidoft1
29 Apr 2024, 10:28
Aircooleer Missing on cylinder 1

Last post by VrindaVan « 29 Apr 2024, 07:54
Replies: 3
by VrindaVan » 26 Apr 2024, 09:13

Hey there,

Ive been running my Aircooled 1600 CT from Spain to Sweden no mayor issues what so ever.

However a couple of months with this Swedish...

3 Replies

621 Views

Last post by VrindaVan
29 Apr 2024, 07:54
Sliding door not locking from outside

Last post by Tomc1958 « 28 Apr 2024, 18:25
Replies: 4
by Tomc1958 » 27 Apr 2024, 19:53

Apologies if this is the wrong place to post this. 1983 T25 RHD sliding door lock won't lock by key from the outside and when I lock it on the...

4 Replies

650 Views

Last post by Tomc1958
28 Apr 2024, 18:25
Water pump 1.6td jx

Last post by dcworm57 « 28 Apr 2024, 14:39

by dcworm57 » 28 Apr 2024, 14:39

How many miles is a water pump good for , mine seems to be ok still but I’m sure this will be the original one .Van has 290000 km on the clock now so...

0 Replies

2138 Views

Last post by dcworm57
28 Apr 2024, 14:39
JX Oil cooler seal

Last post by JonB « 28 Apr 2024, 08:33
Replies: 3
by JonB » 05 Apr 2024, 20:07

I've got a new JP Oil Cooler and rubber O-ring. Having fitted, torqued to 25Nm put a new oil filter on and filled up with oil when I ran the engine I...

3 Replies

555 Views

Last post by JonB
28 Apr 2024, 08:33
Clutch woes

Last post by slowcoach « 27 Apr 2024, 16:54
Replies: 5
by ding33 » 26 Apr 2024, 20:36

Changed my clutch slave cylinder this week - a painful job but got it done. All was well initially - clutch worked fine - but after a couple of hours...

5 Replies

577 Views

Last post by slowcoach
27 Apr 2024, 16:54
Clunk when lifting the clutch... any ideas?

Last post by simihutch « 26 Apr 2024, 11:52
Replies: 10
by simihutch » 24 Apr 2024, 16:38

I'm really hoping someone can shed some light on this one...

I have an '82 2L Aircooled.

I've noticed over the last year it's started clunking when...

10 Replies

1331 Views

Last post by simihutch
26 Apr 2024, 11:52
Breather tower / vented catch can

Last post by SurfT25 « 22 Apr 2024, 18:29
Replies: 12
by T25Colin » 03 Nov 2022, 00:27

I took the pancake off the 1.9dg to sort badly perished fuel line (don’t buy Halfords e10 pipe it didn’t last 8 months) and I found the recently...

12 Replies

1346 Views

Last post by SurfT25
22 Apr 2024, 18:29
Hot Air Duct Pipe

Last post by Simon T3 « 22 Apr 2024, 18:14
Replies: 4
by Simon T3 » 22 Apr 2024, 11:24

Hi, I have a T25 2 litre air cooled. Does anybody know where I can source a pair of the metal duct pipes/elbows that go from the heat exchangers up...

4 Replies

467 Views

Last post by Simon T3
22 Apr 2024, 18:14
Recon engine polished crank seal still leaking

Last post by Woodenstuds « 22 Apr 2024, 10:28
Replies: 1
by Woodenstuds » 22 Apr 2024, 08:51

Been a while since i posted, had a recon 1.6 td jx engine fitted about 3 years ago ran the engine in as per instructions never over revved engine...

1 Replies

351 Views

Last post by Woodenstuds
22 Apr 2024, 10:28
1.9DG to 2.1DJ engine swap

Last post by Stesaw « 21 Apr 2024, 19:27
Replies: 23
by keynsham1 » 19 Apr 2024, 12:59
1

2
I appreciate that the 1.9DG and 2.1DJ engines are different in terms of one being carbs and one fuel injection, different airboxes, air flow meters,...
23 Replies

3091 Views

Last post by Stesaw
21 Apr 2024, 19:27
Valve springs

Last post by Rosie n' Jim « 21 Apr 2024, 05:47
Replies: 1
by adsnape » 20 Apr 2024, 19:09

Im replacing the valve springs on my 1.9dg, is it ok to swap inner and outer springs on my head to a single heavy duty set? What's the difference?...

1 Replies

382 Views

Last post by Rosie n' Jim
21 Apr 2024, 05:47
Rebuild Thread (Probably)

Last post by Smiffo « 20 Apr 2024, 10:03
Replies: 346
by Ciaraneng » 13 Oct 2018, 17:48
1

…

20

21

22

23

24
So I've had some problems with white smoke on start-up and poor compression on my 1983 1.9 DG. I decided to drop out the engine using itchyfeet's...
346 Replies

252951 Views

Last post by Smiffo
20 Apr 2024, 10:03
Autobox Foot Brake Lever Assembly Replacement

Last post by Stesaw « 19 Apr 2024, 17:08
Replies: 7
by maxstu » 18 Apr 2024, 19:22

Is it possible without removing dash in an automatic T25?
Haynes manual reads dash removal, master brake cylinder and servo out.
BUT this is for gear...

7 Replies

640 Views

Last post by Stesaw
19 Apr 2024, 17:08
Colortune

Last post by Robsey « 16 Apr 2024, 22:19
Replies: 6
by SurfT25 » 15 Apr 2024, 03:55

Anyone used one of these ?

Have been concerned about my emissions for a bit, tried tackling prob before and thought I had it.
My bus has been...

6 Replies

924 Views

Last post by Robsey
16 Apr 2024, 22:19
2.1 DJ playing up when hot

Last post by burnzdog « 16 Apr 2024, 10:59
Replies: 29
by burnzdog » 07 Apr 2024, 15:52
1

2
Hi All

I'm looking for some help with a problem that has reared its head again. Couple of years ago my 2.1 DJ started playing up, started to...
29 Replies

2382 Views

Last post by burnzdog
16 Apr 2024, 10:59
Throttle Cable and Lever Length

Last post by The Hairy Camper « 15 Apr 2024, 16:54

by The Hairy Camper » 15 Apr 2024, 16:54

I installed a new throttle cable and the brickwerks throttle lever this weekend to tidy up my engine bay.
(Missing metal clip is on back order with...

0 Replies

2197 Views

Last post by The Hairy Camper
15 Apr 2024, 16:54
Rear gear shift rod

Last post by multisi « 15 Apr 2024, 13:38
Replies: 4
by peter carrington » 15 Apr 2024, 12:54

Our garage mechanic says we need a new rear shift rod for our 5 gear petrol T25, but he is unable to source the right part (number 251.711.155 N )...

4 Replies

480 Views

Last post by multisi
15 Apr 2024, 13:38
was this an earth problem ?

Last post by lexussoarer1996 « 14 Apr 2024, 16:19
Replies: 3
by lexussoarer1996 » 14 Apr 2024, 15:29

Hi , doing the engine mounts and a perished cv boot i decided to send the engine support bar and one side rear suspension arm for coating , so...

3 Replies

573 Views

Last post by lexussoarer1996
14 Apr 2024, 16:19
2wd suspension upgrade

Last post by Wolfmaine « 13 Apr 2024, 08:32
Replies: 24
by pierce » 01 Feb 2024, 14:26
1

2
I am running lowered avo springs and shocks -50mm in my Westy high top. They are regularly bottoming out when the van is fully loaded with people and...
24 Replies

4041 Views

Last post by Wolfmaine
13 Apr 2024, 08:32
Rear bearings, housing and stub axel issue - question

Last post by silverbullet « 11 Apr 2024, 18:42
Replies: 6
by Rdav1s » 10 Apr 2024, 06:48

After completely rebuilding the rear suspension (including 2 brand new trailing arms 🙈) due to suspect worn bearings. I still have play, plenty of...

6 Replies

755 Views

Last post by silverbullet
11 Apr 2024, 18:42
Ring and pinnion for 1.7D

Last post by CoalMarx « 11 Apr 2024, 11:41
Replies: 3
by CoalMarx » 11 Apr 2024, 10:46

Has anyone got any experience of adding this replacement to a KY?

I'm looking to push up to a cruise of 65 with less revving (on the flat...

3 Replies

491 Views

Last post by CoalMarx
11 Apr 2024, 11:41
Brake issues

Last post by jigs « 09 Apr 2024, 17:33
Replies: 4
by jigs » 06 Apr 2024, 17:08

Over the past few (maybe 12) months I've been very slowly working on the T25 to put her back on the road I've replaced all the brakes, lines,...

4 Replies

669 Views

Last post by jigs
09 Apr 2024, 17:33
Slow turnover with misfire

Last post by Chitts « 07 Apr 2024, 12:42
Replies: 9
by Chitts » 05 Apr 2024, 17:55

Dear all,
As a regular viewer of the forums and user of other advice I have a real mystery.
I have a 2.0 CU (twin webers) 1983 van and up to this...

9 Replies

1063 Views

Last post by Chitts
07 Apr 2024, 12:42
T25 Gear Box

Last post by Aidan « 05 Apr 2024, 12:43
Replies: 3
by Doyle » 05 Apr 2024, 11:52

Hi,

We were on the road in our 1988 T25, 1.9petrol scooby engine into a 4 speed gear box (t25 gear box). Running smoothly, new issues with gear...

3 Replies

476 Views

Last post by Aidan
05 Apr 2024, 12:43
Cylinder head advice wanted

Last post by silverbullet « 04 Apr 2024, 13:06
Replies: 8
by adsnape » 02 Apr 2024, 10:11

Morning all
I have black wet soot coming out of my exhaust pipe, coupled with a coolant loss. I don't have milky oil, so I have so far diagnosed a...

8 Replies

1014 Views

Last post by silverbullet
04 Apr 2024, 13:06
1.9 DG bogging down under demand peirburg2e3

Last post by ajsimmo « 03 Apr 2024, 19:08
Replies: 9
by ianio » 30 Mar 2024, 12:03

our T25 is bogging down under power demand. the carb is revised with a new kit and set up as per the various youtube guides.

it starts well, ticks...

9 Replies

1122 Views

Last post by ajsimmo
03 Apr 2024, 19:08
Oettinger T3 datasheets or owners club? need info on brakes!

Last post by silverbullet « 03 Apr 2024, 18:09
Replies: 5
by towcester » 08 Mar 2024, 09:36

I have a 1986 westie with what I think are Oettinger conversion brakes front and back -

the rears are 5x112 OG hubs with a disc rotor and caliper...

5 Replies

1311 Views

Last post by silverbullet
03 Apr 2024, 18:09
Jx Exhaust differences

Last post by pierce « 02 Apr 2024, 18:31
Replies: 2
by pierce » 02 Apr 2024, 15:32

I am looking to replace my exhaust there are a couple of cheap stainless exhausts on Just Kampers one for 89 onwards and one earlier, does anyone...

2 Replies

454 Views

Last post by pierce
02 Apr 2024, 18:31
Thinking of buying 'twins'

Last post by nicktennear « 24 Mar 2024, 12:15
Replies: 1
by sarran1955 » 23 Mar 2024, 17:19

Hello everybody,

Another little video, showing all the components and what to look out for when considering a pair of Solex PDSIT carbs for a
2litre...

1 Replies

1088 Views

Last post by nicktennear
24 Mar 2024, 12:15
Rear Wheel Bearing Type

Last post by DoubleOSeven « 24 Mar 2024, 09:13
Replies: 4
by keynsham1 » 13 Mar 2024, 12:14

For the last ten years my T25 has had an advisory of slight play in rear wheel bearings. It has never failed but it would be nice to sort it out if...

4 Replies

1104 Views

Last post by DoubleOSeven
24 Mar 2024, 09:13
Front axle securing pinch nut

Last post by mioba « 22 Mar 2024, 19:06
Replies: 5
by harris121163 » 18 Mar 2024, 14:37

Hello I have just fitted new brake discs and bearings and would like to fit the split nut with the 5mm locking screw. It is a1984 early type and he...

5 Replies

970 Views

Last post by mioba
22 Mar 2024, 19:06
co2 emissions?

Last post by Francohr « 17 Mar 2024, 15:54
Replies: 34
by nonny112i » 07 Jun 2019, 06:47
1

2

3
Just looking at my Log book and noticed it doesnt tell me the emissions for my 2.1 dj does anyone have this infomation to hand?
Cheers Jonny
34 Replies

7258 Views

Last post by Francohr
17 Mar 2024, 15:54
Can Solex 34 -4 carb be swapped to a 34-3?

Last post by nicktennear « 14 Mar 2024, 22:14
Replies: 3
by Flint » 29 Feb 2024, 19:18

I am in Canada and no suppler can get parts for the Solex 34-4 carb in my T25 CT. Can i install a 34-3 in it place and are there any changes that I...

3 Replies

844 Views

Last post by nicktennear
14 Mar 2024, 22:14
Problem getting into gears 5 spd - Help identifying

Last post by multisi « 13 Mar 2024, 14:18
Replies: 12
by Middle29 » 10 Jan 2024, 14:12

So van just came back few weeks ago from having manifold leak sorted.

I'm struggling to get into some gears 2nd & 4th mainly I think but maybe...

12 Replies

1977 Views

Last post by multisi
13 Mar 2024, 14:18
Soft Brakes

Last post by SurfT25 « 13 Mar 2024, 11:30
Replies: 6
by SurfT25 » 09 Mar 2024, 16:36

Brakes work but soft and slow decline when held on.
Have looked at wiki and it suggests that master cylinder is faulty. ( do have a slight spread of...

6 Replies

1229 Views

Last post by SurfT25
13 Mar 2024, 11:30
more power from a 2.0 cu ?

Last post by Mona « 12 Mar 2024, 10:22
Replies: 10
by vwaddict » 03 Aug 2015, 14:35

Hi All, ive done a quick search on this & came up none the wiser......

My 2.0 cu is pretty guttless & it absolutley die's on hills (40-45mph if im...

10 Replies

7314 Views

Last post by Mona
12 Mar 2024, 10:22

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