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Most liked posts	Author	Posted	Liked	Forum
1.9DG Airfilter housing clips- Update- Solution found :-)	tandemsandy	02 Apr 2026, 21:29	Once this week	Mechanical

Topics

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Last post

Knocking / clanging sound

Last post by Middle29 « 06 Nov 2024, 11:11
Replies: 2
by Middle29 » 05 Nov 2024, 13:08

Drove the van to work today to give it a run out and charge the batteries a bit. Started to hear a knocking sound. Could describe it as more towards...

2 Replies

1391 Views

Last post by Middle29
06 Nov 2024, 11:11
Brake issue

Last post by TwinTurbo « 03 Nov 2024, 10:42
Replies: 7
by Kevin au » 03 Nov 2024, 00:41

Hello everyone, I have a T3 that I am restoring, and I am having an issue bleeding the front brakes. I have brake fluid to the calliper and a new...

7 Replies

2170 Views

Last post by TwinTurbo
03 Nov 2024, 10:42
Gear Shift Overhaul

Last post by JackJosh « 02 Nov 2024, 10:27
Replies: 2
by JackJosh » 01 Nov 2024, 23:40

Hi All,

I am currently getting some improvement jobs planned over the winter.
The first one will be a full overhaul of the gear selector and...

2 Replies

1303 Views

Last post by JackJosh
02 Nov 2024, 10:27
proper T25 1.6 TD engine oil Northern Ireland

Last post by pleasestartnow « 01 Nov 2024, 22:09
Replies: 10
by larrymo » 29 Oct 2024, 09:48

hi guys, this is my first time posting i am trying to restore a 1986 LHD tin top T25 with a 1.6 TD engine and was looking advice on the best engine...

10 Replies

3506 Views

Last post by pleasestartnow
01 Nov 2024, 22:09
Garage/mechanic recommendations Worcestershire

Last post by Alfredo « 28 Oct 2024, 07:29
Replies: 7
by Alfredo » 17 Oct 2024, 08:56

Hello

Can anyone recommend any good, T25 friendly garages in Worcestershire?

In and around Alcester / Bidford on Avon / Evesham / Pershore /...

7 Replies

2131 Views

Last post by Alfredo
28 Oct 2024, 07:29
Smoking after seal change

Last post by davidoft1 « 27 Oct 2024, 17:24
Replies: 3
by glennyboy2 » 26 Oct 2024, 12:59

1.6td jx. Bosch pump.
Ive just replaced the throttle shaft seal and eventually got it all back together and running. But it’s now smoking whereas it...

3 Replies

1858 Views

Last post by davidoft1
27 Oct 2024, 17:24
1.9DG Replacement Clutch

Last post by ajsimmo « 23 Oct 2024, 20:49
Replies: 1
by keynsham1 » 23 Oct 2024, 12:54

I have a 1988 1.9DG. Brickwerks suggests that the 1.9DG could either have a 215mm or 228m clutch plate but the VW parts manual states all DG's are...

1 Replies

1323 Views

Last post by ajsimmo
23 Oct 2024, 20:49
carb idle issue

Last post by what2do « 22 Oct 2024, 12:22
Replies: 25
by what2do » 10 Oct 2024, 16:48
1

2
Up until recently the dg ran sweet as a nut. It was stood for a few weeks, upon using it again (ordinarily it's used every day) it started fine but...
25 Replies

8815 Views

Last post by what2do
22 Oct 2024, 12:22
Early to late 1.9dg swap

Last post by projordio « 20 Oct 2024, 18:54
Replies: 14
by projordio » 19 Oct 2024, 15:35

Hi guys, I'm fitting a late 1.9dg into my early 1.9dg shell I got with no engine in. Just after some advice with the wiring with where some of the...

14 Replies

3569 Views

Last post by projordio
20 Oct 2024, 18:54
Rear Brake Adjusters

Last post by maxstu « 20 Oct 2024, 09:15
Replies: 13
by maxstu » 12 Oct 2024, 18:36

MOT next week.
The offside rear drum is almost seized solid.
I have relaxed the handbrake cable but the drum is still very stiff.
Using my adapted...

13 Replies

4520 Views

Last post by maxstu
20 Oct 2024, 09:15
Engine racing, Out of Gass, Yikes...

Last post by Stesaw « 19 Oct 2024, 15:37
Replies: 1
by TwinTurbo » 19 Oct 2024, 15:25

So 2 days ago I replaced the engine air filter, gave the carb a blast with degreaser, carb cleanrer and light releasing oil to try and free up the...

1 Replies

1203 Views

Last post by Stesaw
19 Oct 2024, 15:37
Wasserboxer injectors

Last post by 300CE « 16 Oct 2024, 13:31
Replies: 13
by SyncroMatt » 14 Oct 2024, 04:46

Where are we at with fuel injectors and availability these days for a DJ engine.

I suspect I have one that is not happy.

0 280 150 206 is the...

13 Replies

3435 Views

Last post by 300CE
16 Oct 2024, 13:31
2e3 Choke return Spring.

Last post by TwinTurbo « 15 Oct 2024, 17:58

by TwinTurbo » 15 Oct 2024, 17:58

Anyone know the availability of the choke return spring? Min looked partialy detached but was also seemingly a little light on tension.. MAy just...

0 Replies

7857 Views

Last post by TwinTurbo
15 Oct 2024, 17:58
Engine Pre-Heater

Last post by TwinTurbo « 14 Oct 2024, 03:17
Replies: 2
by TwinTurbo » 12 Oct 2024, 06:02

Anyone run one?

I have a 2Kw one to fit.

For years I bought a number of kenlowe hot starts but never got round to fitting them. But when I bought...

2 Replies

1297 Views

Last post by TwinTurbo
14 Oct 2024, 03:17
i set c o and tick over

Last post by Robsey « 12 Oct 2024, 15:25
Replies: 1
by oldpapy » 12 Oct 2024, 13:33

How do i set the tick over and co up

1 Replies

1183 Views

Last post by Robsey
12 Oct 2024, 15:25
vibration in 4/5 gears

Last post by Robsey « 12 Oct 2024, 15:12
Replies: 1
by oldpapy » 12 Oct 2024, 13:35

i van vibration in 4/5 gear under load

1 Replies

1122 Views

Last post by Robsey
12 Oct 2024, 15:12
i set c o and tick over

Last post by oldpapy « 12 Oct 2024, 13:31

by oldpapy » 12 Oct 2024, 13:31

How don i set the tick over and co up

0 Replies

7428 Views

Last post by oldpapy
12 Oct 2024, 13:31
Setting Timing at 1500rpm

Last post by Mocki « 11 Oct 2024, 21:24
Replies: 9
by maxstu » 11 Oct 2024, 13:13

1987 1.9 LPG.
At idle (900 + or - 50) it is impossible to keep warm engine running once vacuum is disconnected. Minimum is approx 1400rpm. I suspect...

9 Replies

2310 Views

Last post by Mocki
11 Oct 2024, 21:24
Intake valve

Last post by silverbullet « 09 Oct 2024, 13:32
Replies: 1
by triggermala » 08 Oct 2024, 18:42

What's the symptoms of a stuck intake valve. How do you fix it

1 Replies

1098 Views

Last post by silverbullet
09 Oct 2024, 13:32
Engine case torque settings.

Last post by silverbullet « 09 Oct 2024, 13:30
Replies: 1
by BRICKRAT100 » 08 Oct 2024, 12:32

I've searched the Internet with no avail, I'm trying to find the torque settings for the 1.9 DG engine case bolts.

Also, the sequence for torquing...

1 Replies

1016 Views

Last post by silverbullet
09 Oct 2024, 13:30
Fuel system/ diagram Diesel T25 ‘89

Last post by Oren Kipnis « 08 Oct 2024, 19:30
Replies: 2
by NoobyNiall » 08 Oct 2024, 18:41

Any one got a diagram for the fuel system, bit lost atm or an explanation.

Two lines out of the tank, one each side
Let’s call the right side line...

2 Replies

1508 Views

Last post by Oren Kipnis
08 Oct 2024, 19:30
Plastic breather pipe split

Last post by garry247 « 08 Oct 2024, 06:07
Replies: 2
by garry247 » 06 Oct 2024, 14:11

I have taken off my fuel expansion tanks. Both have screw holes in the top and one of the plastic pipes that connects to the Breather valve in the...

2 Replies

1199 Views

Last post by garry247
08 Oct 2024, 06:07
Hot manifold

Last post by triggermala « 07 Oct 2024, 11:09
Replies: 3
by triggermala » 06 Oct 2024, 21:46

Noticed the right hand side manifold on my dells is hotter than the left hand side, especially the back port near cylinder 1 is the hottest. What can...

3 Replies

1356 Views

Last post by triggermala
07 Oct 2024, 11:09
Fuel in the oil

Last post by silverbullet « 06 Oct 2024, 07:48
Replies: 7
by triggermala » 05 Oct 2024, 13:05

I took my van to the rolling road guy just for a basic diagnostics test to try and find out why the van is still popping and not running very well....

7 Replies

2111 Views

Last post by silverbullet
06 Oct 2024, 07:48
Help/advice needed [in Spain] for major engine work

Last post by al__dente « 02 Oct 2024, 15:20
Replies: 2
by al__dente » 01 Oct 2024, 11:15

Hi Guys,
I'm looking for a little help/advice.
My 1985 water cooled 1.9 petrol (with LPG conversion) T3 transporter overheated severely whilst...

2 Replies

1164 Views

Last post by al__dente
02 Oct 2024, 15:20
Steering column has seperated

Last post by davidoft1 « 30 Sep 2024, 21:34
Replies: 1
by Dueller » 30 Sep 2024, 21:14

Hi everyone, got a bit of a problem

Was working on my van and had to drop the steering assembly and now it's popped apart

Does it just push...

1 Replies

1022 Views

Last post by davidoft1
30 Sep 2024, 21:34
Petrol Smell when Tank over 3/4 Full

Last post by Mocki « 30 Sep 2024, 20:21
Replies: 13
by TwinTurbo » 27 Sep 2024, 18:49

As per title, Maisie when she's been filled up emits an aroma of petrol. After she's used some fule she loses the smell. She's not obviously...

13 Replies

2910 Views

Last post by Mocki
30 Sep 2024, 20:21
2e3 replacement jets..

Last post by TwinTurbo « 27 Sep 2024, 12:07
Replies: 2
by TwinTurbo » 26 Sep 2024, 21:08

anyone know a source of 2e3 jets?

Cheers

Rob

2 Replies

1304 Views

Last post by TwinTurbo
27 Sep 2024, 12:07
EPAS - Is the shaft spliced?

Last post by TwinTurbo « 26 Sep 2024, 21:03

by TwinTurbo » 26 Sep 2024, 21:03

With an EPAS conversion, is the actual steering colum shaft spliced? or is it less involved than that?

I don't mind the weight most of the time but...

0 Replies

7275 Views

Last post by TwinTurbo
26 Sep 2024, 21:03
Early DG Rebuild Issue.

Last post by maxstu « 25 Sep 2024, 17:40
Replies: 14
by maxstu » 01 Sep 2024, 09:23

Might as well clear a few shelves pending return of a 2.1 shortblock from Mr (Silverbullet) Holman.

So l decided to put together an early DG sitting...

14 Replies

2712 Views

Last post by maxstu
25 Sep 2024, 17:40
Problems… is it the gearbox or clutch?

Last post by crazyhorse « 21 Sep 2024, 17:11
Replies: 38
by crazyhorse » 03 Aug 2024, 11:41
1

2

3
So I was planning a trip to Cornwall on Sunday but I have big problems.

I got recovered the other night as I thought a cv joint had collapsed. When...
38 Replies

9475 Views

Last post by crazyhorse
21 Sep 2024, 17:11
Inlet manifold leak

Last post by triggermala « 21 Sep 2024, 09:06
Replies: 6
by triggermala » 19 Sep 2024, 18:58

I have discovered a leak around the manifold to head gasket. I sprayed soapy water around it and it starts making bubbles. It seems to be blowing air...

6 Replies

2050 Views

Last post by triggermala
21 Sep 2024, 09:06
SP/SR engine code?

Last post by silverbullet « 20 Sep 2024, 10:55
Replies: 2
by silverbullet » 20 Sep 2024, 09:37

I've seen these wbx engine codes in ETKA parts listings alongside DG/DJ/MV and CH aka SS (but the Germans were still very uncomfortable about that...

2 Replies

1106 Views

Last post by silverbullet
20 Sep 2024, 10:55
rear backplate catching, grinding,

Last post by davematebrother « 19 Sep 2024, 20:09
Replies: 2
by pkrboo » 15 Sep 2024, 20:02

Finally got my Doka back on the road, passed MOT first time with no advisories (MOT place is 150 yards form where the doka was), drove it a couple of...

2 Replies

1203 Views

Last post by davematebrother
19 Sep 2024, 20:09
Dellorto drla carbs

Last post by triggermala « 19 Sep 2024, 18:50
Replies: 7
by triggermala » 17 Sep 2024, 21:09

Can anyone give me some advice on on basic settings for my dellorto drla 40s. What's the procedure for setting the idle mixture screws. Any thing...

7 Replies

2475 Views

Last post by triggermala
19 Sep 2024, 18:50
Broke down again

Last post by TONYT25T25 « 19 Sep 2024, 17:53
Replies: 30
by TONYT25T25 » 10 Sep 2024, 19:53
1

2

3
Have posted previously but need new advice please. Took camper out today for its weekly run up the A3. After replacing vaccuum pipes in places I...
30 Replies

7529 Views

Last post by TONYT25T25
19 Sep 2024, 17:53
AMC Heads - no head ring?

Last post by davidoft1 « 19 Sep 2024, 12:10
Replies: 6
by ChrisTyas » 13 Sep 2024, 11:26

Hi,
I've had my 1.9DG WBX built up with new big bore barrel and piston kit and one new AMC head (original was cracked).
Bought the head from The VW...

6 Replies

2022 Views

Last post by davidoft1
19 Sep 2024, 12:10
Northumberland/Scottish Borders Mechanics

Last post by Nelpy « 17 Sep 2024, 19:31

by Nelpy » 17 Sep 2024, 19:31

Hi,

Does anyone know of any VW mechanics/garages in North Northumberland or Scottish Borders - roughly the Newcastle to Edinburgh area? I'm looking...

0 Replies

6590 Views

Last post by Nelpy
17 Sep 2024, 19:31
Gearbox oil change

Last post by Aidan « 17 Sep 2024, 09:26
Replies: 1
by Reco » 13 Sep 2024, 15:13

Hi -not been on here for a while but hopefully some simple advice needed please.

Changing my gearbox oil - I've drained usual dark stinky oil out....

1 Replies

1204 Views

Last post by Aidan
17 Sep 2024, 09:26
Fuel spilling when brimmed - 1990 diesel

Last post by mioba « 16 Sep 2024, 21:00
Replies: 4
by shampooefficient » 15 Sep 2024, 20:18

Evening all.

Woman thought she'd be nice and brim her mum's camper earlier, before taking her out. Unfortunately when filled it spat a bit out,...

4 Replies

1503 Views

Last post by mioba
16 Sep 2024, 21:00
Possible air lock in fuel line/ pump T25 1998 (diesel)

Last post by NoobyNiall « 16 Sep 2024, 16:47
Replies: 23
by NoobyNiall » 10 Aug 2024, 10:03
1

2
Hi all,

Lost power yesterday, not dead loss.
More like slowly lost power, fuel was low.

Anyway, it wouldn’t start.

Last night I topped up the...
23 Replies

5755 Views

Last post by NoobyNiall
16 Sep 2024, 16:47
LDA valve not working properly??

Last post by alebassa « 14 Sep 2024, 09:34
Replies: 9
by alebassa » 26 Aug 2024, 17:03

Hello! First post here..! Hope not a stupid question..
I have an '89 Caravelle with JX engine. Today I was checking the LDA valve and it seems to not...

9 Replies

2394 Views

Last post by alebassa
14 Sep 2024, 09:34
Gearbox oil change

Last post by Reco « 13 Sep 2024, 15:01

by Reco » 13 Sep 2024, 15:01

Hi -not been on here for a while but hopefully some simple advice needed please.

Changing my gearbox oil - I've drained usual dark stinky oil out....

0 Replies

6505 Views

Last post by Reco
13 Sep 2024, 15:01
New Arm??

Last post by multisi « 12 Sep 2024, 15:44
Replies: 10
by crazyhorse » 11 Sep 2024, 11:10

So….

Coming to the end of replacing gear box and looking under van I poke around a trailing arm and start uncovering this…

I think I know the...

10 Replies

2356 Views

Last post by multisi
12 Sep 2024, 15:44
Suspension bushes

Last post by lefty67 « 12 Sep 2024, 12:29
Replies: 1
by dcworm57 » 12 Sep 2024, 05:43

T25 westy pop top . So I’m thinking of replacing all the suspension bushes on the van over the winter. Trailing arms,wishbones,anti roll bar, tie...

1 Replies

1255 Views

Last post by lefty67
12 Sep 2024, 12:29
Bent steering column

Last post by AlBundy « 11 Sep 2024, 20:06
Replies: 4
by AlBundy » 07 Sep 2024, 10:44

I have been having problems with the horn not working as i couldn't get an even gap between steering wheel and the steering column lock housing and...

4 Replies

1572 Views

Last post by AlBundy
11 Sep 2024, 20:06
1.9 dg coolant drain problem

Last post by garry247 « 07 Sep 2024, 12:59
Replies: 9
by spongo » 25 Nov 2017, 21:41

Hi guys,
Very new (2 weeks) to T25 life and with competent but limited mechanical skills. I'm trying to drain and refill coolant on my engine but the...

9 Replies

4884 Views

Last post by garry247
07 Sep 2024, 12:59
Steering wheel doesn't sit right

Last post by AlBundy « 07 Sep 2024, 10:58
Replies: 3
by AlBundy » 18 Feb 2024, 14:46

Hi everyone,

I had to replace the key barrel recently as the old one was worn and kept falling out, which all went fine, but since putting it back...

3 Replies

1853 Views

Last post by AlBundy
07 Sep 2024, 10:58
Cold idle problems.

Last post by Rosie n' Jim « 05 Sep 2024, 18:37
Replies: 3
by matthew13 » 03 Sep 2024, 21:40

Evening all. 1983 2ltr petrol CU engine. When the engine is cold my van won't idle and just suits out. After 5mins of driving or racing it idles...

3 Replies

1574 Views

Last post by Rosie n' Jim
05 Sep 2024, 18:37
21 dj engine with big bore kit 2,2liters

Last post by Aidan « 02 Sep 2024, 09:55
Replies: 12
by rickard95 » 26 Aug 2024, 18:34

hi
i have helped my grandpa with a installation of a big bore kit with 2,2 liter on a 2,1 liters dj engine.
but it will not run good. have anybody...

12 Replies

2554 Views

Last post by Aidan
02 Sep 2024, 09:55

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