
Behind Pulley Coolant Pipe issue
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Behind Pulley Coolant Pipe issue
How close is close? Tightest gap using a feeler gauge is 0.28mm. And that is without gasket. Should l put a dink in the pipe for peace of mind?


MaxStu
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
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1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
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Re: Behind Pulley Coolant Pipe issue
I wouldn't get rid of the gasket, just give the pipe a little tap.. or two.. helped a chat with an engine install and when I fitted his new pipes there the pulley touched the pipe but only found that out after it ran and wondered what the horrible din was. It was only touching a fraction of a mm so after 2 mins it self clearanced. 

1985 LeisureDrive 2.1DJ 5 Speed syncro conversion project.
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo
Re: Behind Pulley Coolant Pipe issue
I like the self-clearance method, Steve. 



MaxStu
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
"Blissfully happy in your presence".
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
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Re: Behind Pulley Coolant Pipe issue
Tip: because your engine has a Type 1 oil pump which protrudes more than the original, when the coolant transfer pipe is bolted to the pump it can touch the studs/nuts and kick away from the case, closing the pulley clearance.
Its advisable to check the alignment with the elbow near #2 cylinder. Bolt the pipe on with a gasket, put a sturdy bit of close fitting tube/deep socket on a 1/2" extension INSIDE the pipe end and tweak the pipe as required before the final bolt up (with sealant)
Its advisable to check the alignment with the elbow near #2 cylinder. Bolt the pipe on with a gasket, put a sturdy bit of close fitting tube/deep socket on a 1/2" extension INSIDE the pipe end and tweak the pipe as required before the final bolt up (with sealant)
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys
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Re: Behind Pulley Coolant Pipe issue
Obviously make sure its not binding hard otherwise you'll probably do serious damage, give the pipe a tweek then try again.. If it isn't touching all the way around then you're probably OK, is the flywheel all shimmed up and on?
1985 LeisureDrive 2.1DJ 5 Speed syncro conversion project.
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo
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- Trader
- Posts: 17170
- Joined: 08 Jun 2009, 09:51
- 80-90 Mem No: 6908
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Re: Behind Pulley Coolant Pipe issue
PS in your photo it looks like the pipe is already touching the oil gallery boss, IME the clearance areas on the pipes are always in the wrong place, its stainless so pretty soft and easily adjusted.
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys
Re: Behind Pulley Coolant Pipe issue
Okay, and thanks to both.
Will action recommendation tomorrow and report back.

Will action recommendation tomorrow and report back.

MaxStu
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
"Blissfully happy in your presence".
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
"Blissfully happy in your presence".
Re: Behind Pulley Coolant Pipe issue
Flex plate on a properly shimmed.

MaxStu
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
"Blissfully happy in your presence".
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
"Blissfully happy in your presence".
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- Registered user
- Posts: 2184
- Joined: 10 Aug 2019, 23:30
- 80-90 Mem No: 17004
- Location: Coventry
Re: Behind Pulley Coolant Pipe issue
If it doesn't touch it doesn't touch i suppose 

1985 LeisureDrive 2.1DJ 5 Speed syncro conversion project.
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo
Re: Behind Pulley Coolant Pipe issue
silverbullet wrote: ↑29 May 2025, 18:11 Tip: because your engine has a Type 1 oil pump which protrudes more than the original
Will the Type 1 oil pump affect engine bearer or the bracket to crankcase?
MaxStu
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
"Blissfully happy in your presence".
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
"Blissfully happy in your presence".