T25 Alternative Engine Forum

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Most liked posts	Author	Posted	Liked	Forum
TDI annoying pause when pulling away	hotpod	12 Jun 2025, 21:40	Once this week	T25 Alternative Engine Forum

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Last post

AAZ cooling system preasure

Last post by downhillhotrod « 22 Feb 2012, 12:24
Replies: 5
by downhillhotrod » 13 Feb 2012, 16:42

Hi guys, I hope someone can help me out here...

So a few weeks back, I was making sure the fluids were ok in my T25 with AAZ engine. Like a tit, I...

5 Replies

2606 Views

Last post by downhillhotrod
22 Feb 2012, 12:24
Oil Pump Bolts Torque Setting

Last post by jacko4 « 18 Feb 2012, 19:19
Replies: 2
by jacko4 » 11 Feb 2012, 12:59

Hi All,
Anyone know the torque settings for the two oil pump bolts on a AAZ please?
Cheers!!

2 Replies

2296 Views

Last post by jacko4
18 Feb 2012, 19:19
Low Emissions Zone (LEZ)

Last post by royt28 « 14 Feb 2012, 09:40
Replies: 62
by deke » 02 Nov 2007, 22:22
1

2

3

4

5
Help. I have a nasty suspicion that diesel owners may fall foul of the new regs shortly to be introduced.I have a 1600TD 1990 camper and live within...
62 Replies

44544 Views

Last post by royt28
14 Feb 2012, 09:40
controlling VNT boost spikes

Last post by ewenmaclean « 13 Feb 2012, 10:01
Replies: 5
by ewenmaclean » 10 Feb 2012, 13:13

Hello,

a couple of people asked me how you could use a boost device in a VNT turbo system - usually this is for electronic tdis. The VNTs suffer a...

5 Replies

4656 Views

Last post by ewenmaclean
13 Feb 2012, 10:01
Newbie AAZ Question

Last post by H-G « 12 Feb 2012, 22:25
Replies: 4
by aerovolito » 11 Feb 2012, 23:19

Hi folks,
Just got myself a Hi Top Westy with rebuilt AAZ conversion. This is my first T25 and I'm getting a lot of useful info from the site but I...

4 Replies

2626 Views

Last post by H-G
12 Feb 2012, 22:25
AAZ pump questions?

Last post by futbus « 12 Feb 2012, 22:06
Replies: 2
by davidc1 » 08 Feb 2012, 16:45

Hi all, i have been on the search for the elusive AAZ engine for a while and earlier today i thought i had found one on fleabay. does anyone know how...

2 Replies

1859 Views

Last post by futbus
12 Feb 2012, 22:06
Tacho options for a AAZ

Last post by mm289 « 11 Feb 2012, 18:02
Replies: 2
by mm289 » 10 Feb 2012, 21:32

Hiya,

no tacho on Myrtle so no idea what revs it is pulling.

What are my options, realise I could probs do a head unit conversion to a T25 binnacle...

2 Replies

1573 Views

Last post by mm289
11 Feb 2012, 18:02
engine swap

Last post by Kent Joker « 10 Feb 2012, 15:15
Replies: 4
by alexb460 » 02 Feb 2012, 19:16

Hey all. Im new to the club. ive got an 84 25 bought recentley which I am going to german look with porsche goodies etc.This is my second t25, my...

4 Replies

2856 Views

Last post by Kent Joker
10 Feb 2012, 15:15
AAZ Manifold/Turbo confusion

Last post by syncroandy « 08 Feb 2012, 09:27
Replies: 3
by Iceworx » 08 Feb 2012, 02:46

Morning chaps,

I'm in the middle of putting the AAZ in the van at the moment. However, as I bought the engine a good while ago, as a bare unit, and...

3 Replies

4246 Views

Last post by syncroandy
08 Feb 2012, 09:27
Oil cooler dimensions / Make / Part Number

Last post by Plasticman « 07 Feb 2012, 18:01
Replies: 4
by slobbo » 01 Oct 2007, 18:45

I am trying to buy an oil cooler kit but am struggling. Can anyone tell me the sizes I need so I can get it in front of the radiator. A make/part...

4 Replies

2585 Views

Last post by Plasticman
07 Feb 2012, 18:01
London Low Emmission zone

Last post by nevill3 « 06 Feb 2012, 20:31
Replies: 11
by VWGeoff » 07 Jan 2012, 05:52

Does anyone out there know whether VW t25`s with Turbo diesel AAZ engines Registered conversions on logbook are exempt still? As I`ve already got...

11 Replies

6668 Views

Last post by nevill3
06 Feb 2012, 20:31
Engine mounts for Aaz engine on my 89 panel

Last post by Lamby « 06 Feb 2012, 19:15
Replies: 2
by Lamby » 03 Feb 2012, 10:45

My van is at the garage and requires both rear engine mounts. It has an Aaz conversion Can. I get these off the shelf?
And has anyone got any ideas...

2 Replies

1893 Views

Last post by Lamby
06 Feb 2012, 19:15
Electro hydraulic power steering

Last post by ..lee.. « 05 Feb 2012, 13:01
Replies: 1
by shaka1976 » 04 Feb 2012, 20:56

Ok while searching round on the net for a solution to my power steering problem, PAS rack but now no pump mount due to engine change. And I stumbled...

1 Replies

2419 Views

Last post by ..lee..
05 Feb 2012, 13:01
I give up

Last post by futbus « 03 Feb 2012, 21:39
Replies: 1
by stagg65 » 30 Jan 2012, 18:58

My 1.9 (aef) diesel engine is still sick and my local garage cant fix it.
Still running on 3 cylinders from cold they dont have a clue.
So im now...

1 Replies

1394 Views

Last post by futbus
03 Feb 2012, 21:39
relay delay

Last post by stagg65 « 01 Feb 2012, 18:43
Replies: 5
by stagg65 » 30 Jan 2012, 20:27

I was reading the thread on the guy who put an AEF diesel engine in his camper and part of the conversion involved him adding an extra relay for the...

5 Replies

2539 Views

Last post by stagg65
01 Feb 2012, 18:43
Just installed 1.9 AAZ TD

Last post by redtwoseater « 30 Jan 2012, 20:34
Replies: 6
by redtwoseater » 03 Dec 2011, 17:38

Hi folks
I went for a test drive yesterday. I few questions if anyone can help.

1- The engine mount on the right side (as you are looking at the...

6 Replies

5471 Views

Last post by redtwoseater
30 Jan 2012, 20:34
Oil Coolers

Last post by lloydy « 29 Jan 2012, 21:15
Replies: 17
by Iceworx » 22 Jan 2012, 19:21
1

2
Morning all :)

Has anyone here fitted their own oil cooler? Not necessarily one of the brickwerks kit ones.

If you have, what size oil cooler are...
17 Replies

7625 Views

Last post by lloydy
29 Jan 2012, 21:15
VA AAZ manifold

Last post by syncroandy « 28 Jan 2012, 16:24
Replies: 1
by VWGeoff » 28 Jan 2012, 13:26

Hi sorry to have to ask, I was gona use AAZ exhaust manifold and turbo and get an exhaust made. But Ive decide to use a JX exhaust manifold and...

1 Replies

1536 Views

Last post by syncroandy
28 Jan 2012, 16:24
gti engine which car ?

Last post by waltraud « 26 Jan 2012, 21:00
Replies: 20
by nicko868 » 24 Nov 2011, 07:26
1

2
hi
a bit of a change of plan on my engine conversion sticking with petrol and going gti now, can any one tell me what year mk3 golf to get to get...
20 Replies

18207 Views

Last post by waltraud
26 Jan 2012, 21:00
low pressure

Last post by ewenmaclean « 26 Jan 2012, 15:12
Replies: 2
by stagg65 » 25 Jan 2012, 20:47

my 1.9 diesel is running at 20 psi when hot and 24 psi when cold.
I think i may have sticky lifters, going to give it an engine flush then new oil....

2 Replies

1521 Views

Last post by ewenmaclean
26 Jan 2012, 15:12
Oops! Camshaft woes

Last post by ELVIS « 24 Jan 2012, 23:36
Replies: 7
by jacko4 » 23 Jan 2012, 21:51

Just prepping my AAZ engine to replace the 1V and I reckon I've scrapped my camshaft!!
I was trying to undo the camshaft bolt and I had the timing...

7 Replies

3881 Views

Last post by ELVIS
24 Jan 2012, 23:36
TDI Harness Conversion service

Last post by toomanytoys « 22 Jan 2012, 16:55
Replies: 4
by syncroandy » 20 Jan 2012, 09:07

I've been working on T3's for a number of years, and have done a couple of engine swaps, various upgrades and so on.

People who know me and the work...

4 Replies

2418 Views

Last post by toomanytoys
22 Jan 2012, 16:55
1z Water Pump for Turbo Charger

Last post by jamesswann « 22 Jan 2012, 16:24

by jamesswann » 22 Jan 2012, 16:24

Hi all. Can anybody advise when this water pump should be running? I have recently experienced instances where the pump has ran constantly with no...

0 Replies

1165 Views

Last post by jamesswann
22 Jan 2012, 16:24
same old story

Last post by nevill3 « 19 Jan 2012, 22:03
Replies: 12
by stagg65 » 16 Jan 2012, 15:00

Look i know this has been talked about on here many times before but ive look at all the threads and am still no the wiser.
I have a 1.9 diesel...

12 Replies

6247 Views

Last post by nevill3
19 Jan 2012, 22:03
ECU

Last post by markr « 19 Jan 2012, 21:40
Replies: 8
by markr » 15 Jan 2012, 21:07

I have been installing a 1996 Subaru Sport EJ20 into my T25 for about a year now, but have failed to make it run, I have used RJES kit throughout,...

8 Replies

6900 Views

Last post by markr
19 Jan 2012, 21:40
Power Steering pump Q!

Last post by syncroandy « 19 Jan 2012, 08:46
Replies: 2
by mrhutch » 14 Jan 2012, 20:26

Just fitting an AGG into a T3.

The JX has v belt for water pump and the AGG has flat belts.

Would rather use the AGG ribbed belts and better/higher...

2 Replies

1865 Views

Last post by syncroandy
19 Jan 2012, 08:46
Will a VW passat engine fit into my t3?

Last post by James.rigby « 18 Jan 2012, 21:30
Replies: 9
by James.rigby » 10 Jan 2012, 19:16

Hi all,
I am currently researching what engine will fit straight into my van and thinking of something like an audi or a vw passat, which one out of...

9 Replies

7201 Views

Last post by James.rigby
18 Jan 2012, 21:30
diesel injector

Last post by lloydy « 14 Jan 2012, 12:43
Replies: 1
by stagg65 » 14 Jan 2012, 11:39

Ok so ive found the problem with my diesel engine ive got a duff injector.
Ive taken it out but i cant find the copper washer that should be there,...

1 Replies

1469 Views

Last post by lloydy
14 Jan 2012, 12:43
HHO generators on ebay!

Last post by toomanytoys « 10 Jan 2012, 21:58
Replies: 4
by dugcati » 09 Jan 2012, 15:19

oh gawd... looks like someones trying to make a mint here much like those dumb magnets thing :roll:

4 Replies

2552 Views

Last post by toomanytoys
10 Jan 2012, 21:58
will a audi 80 1.9 tdi engine fit a t 25 1.9 petrol

Last post by keith « 10 Jan 2012, 20:59
Replies: 12
by ripcurldude73 » 29 Nov 2011, 17:44

hi all will a audi 80 1.9 tdi engine fit a t 25 ,the engine code is aaz,the only thing is the alternator is on th left hand side(turbo side).

12 Replies

9029 Views

Last post by keith
10 Jan 2012, 20:59
Is my engine broken

Last post by stagg65 « 09 Jan 2012, 17:14
Replies: 5
by stagg65 » 07 Jan 2012, 17:55

Drove my t25 1.9 d into my garage fine.
started it up the other day smoked like a bugger for the first 5 minutes running on three cylinders then...

5 Replies

2863 Views

Last post by stagg65
09 Jan 2012, 17:14
what engine

Last post by syncroandy « 08 Jan 2012, 20:12
Replies: 1
by thinwhiteduke » 08 Jan 2012, 16:07

having a look around the engine bay of my T25 for an engine number i found the following code 028103373j near the plastic cambelt cover. i was told...

1 Replies

2188 Views

Last post by syncroandy
08 Jan 2012, 20:12
LEZ - London Emission - Suburu conversion

Last post by jimmy1039 « 06 Jan 2012, 14:34
Replies: 7
by ally » 04 Jan 2012, 10:48

Hey

Just did a quick search on the Forum but my Van is non compliant. However if I search for a REG from a 1995 Subaru legacy likened to where my...

7 Replies

4183 Views

Last post by jimmy1039
06 Jan 2012, 14:34
AEF Engine

Last post by windysurfer « 03 Jan 2012, 18:23
Replies: 4
by supergalaxy » 01 Jan 2012, 23:56

I have the chance to obtain an AEF 1.9 Diesel engine in a 1997 Polo. I currently have a KY 1.7 Engine and am planning to get an engine swap ready for...

4 Replies

6907 Views

Last post by windysurfer
03 Jan 2012, 18:23
1Y flywheel bolts...how to tighten correctly?

Last post by Niander « 02 Jan 2012, 19:28
Replies: 5
by Niander » 31 Dec 2011, 10:07

Hi guys ive been told that the bolts on the 1Y 1.9 D tighten to

60nm plus 90 degrees

is this correct ?

i have the new bolts to fit

and is the...

5 Replies

2896 Views

Last post by Niander
02 Jan 2012, 19:28
VW T25 1991 Pickup Diesel conversion:

Last post by Plasticman « 01 Jan 2012, 23:00
Replies: 1
by Macadder » 30 Dec 2011, 23:27

I recently bought a 1991 VW T25 pickup which has a shall we say rather tired petrol engine which is not fitted currently, it's in the back in bits...

1 Replies

2935 Views

Last post by Plasticman
01 Jan 2012, 23:00
Running-in period for re-con diesel engine

Last post by Hacksawbob « 30 Dec 2011, 23:31
Replies: 1
by brookie » 30 Dec 2011, 18:17

Hi all.

Have just had a re-con AAZ 1.9TD engine and head fitted to my high-top van. The engine re-builders specify a 600mile running-in period of...

1 Replies

1939 Views

Last post by Hacksawbob
30 Dec 2011, 23:31
T25 AAZ engine conversation

Last post by kent « 30 Dec 2011, 22:15
Replies: 3
by kent » 30 Dec 2011, 07:44

Hello

My first post here :D

Lives in Sweden and owns a -80 air cooled T25.

Planning some kind of conversation of my petrol bus. Already have a...

3 Replies

5097 Views

Last post by kent
30 Dec 2011, 22:15
Help please gearbox needed

Last post by Kent Joker « 30 Dec 2011, 19:04
Replies: 2
by Rob88 » 28 Dec 2011, 19:27

hiy all im in need of help I'm not really mechanically minded but i need a new gearbox, i have had a 1.9 td aaz engine installed and i don't know...

2 Replies

2368 Views

Last post by Kent Joker
30 Dec 2011, 19:04
AAZ two piece diesel injection pump sprocket.

Last post by HarryMann « 24 Dec 2011, 20:09
Replies: 12
by Iridium » 04 Dec 2011, 21:00

Hi there,

would like some advice on how to use the two part diesel injection pump sprocket to adjust the timing on my AAZ.

Passat Haynes manual has...

12 Replies

8706 Views

Last post by HarryMann
24 Dec 2011, 20:09
Hi anyone know the bolt torque for flywheel bolts on 1Y?

Last post by Niander « 23 Dec 2011, 09:53
Replies: 2
by Niander » 21 Dec 2011, 21:47

Hi anyone know the bolt torque for flywheel bolts on 1Y?
also the clutch cage bolts?
cheers

2 Replies

3318 Views

Last post by Niander
23 Dec 2011, 09:53
Some extra thrust Sir?

Last post by terryvanman « 23 Dec 2011, 06:06
Replies: 7
by HarryMann » 11 Dec 2011, 14:43

.. perhaps that should be... some extra thirst Sir?

7 Replies

4527 Views

Last post by terryvanman
23 Dec 2011, 06:06
LEZ: Any advice re authorised fitters

Last post by nevill3 « 22 Dec 2011, 19:28
Replies: 22
by smudge » 16 Sep 2011, 07:55
1

2
Morning all....

We had a lovely letter from Mayor Boris about our 1991 Westy two weeks ago, which now means that our van needs to have a 'special...
22 Replies

17524 Views

Last post by nevill3
22 Dec 2011, 19:28
Subaru bought starting the graft

Last post by Fin « 19 Dec 2011, 16:35
Replies: 26
by Fin » 29 Nov 2010, 00:39
1

2
So - thanks to Lance on here - I'm now the proud owner of a WRX. :ok
Going to get the engine running sweetly - then hoik her out to drop into my...
26 Replies

17806 Views

Last post by Fin
19 Dec 2011, 16:35
what engine

Last post by Ian Hulley « 18 Dec 2011, 21:24
Replies: 2
by thinwhiteduke » 18 Dec 2011, 20:09

just bought my first T25 campervan17/12/11 . the last owner has not had it long so did not know much about the engine conversion it has had. all he...

2 Replies

2334 Views

Last post by Ian Hulley
18 Dec 2011, 21:24
The value of an engine conversion

Last post by thinwhiteduke « 18 Dec 2011, 20:18
Replies: 21
by fufflenarnia » 31 Aug 2011, 08:16
1

2
HI All,

I am undecided as to whether convert to golf GTI or 1.9TD.

My question is - how does a conversion affect the value of a bus?

Does a...
21 Replies

15741 Views

Last post by thinwhiteduke
18 Dec 2011, 20:18
Porsche 944 into 1989 T25 - can this be done?

Last post by jimmypatch « 18 Dec 2011, 03:16
Replies: 3
by chappaz1004 » 24 Nov 2011, 18:25

Guys,

I have recently bought a 'project van' a 1989 caravelle 'tintop'; Now unfortunately my old man has planted the seed of putting a porsche...

3 Replies

3244 Views

Last post by jimmypatch
18 Dec 2011, 03:16
1.7d to 1.9 Tdi

Last post by rollo « 13 Dec 2011, 20:17
Replies: 3
by T3Aljezur » 12 Dec 2011, 11:25

Hello all
I have recently purchased a tired 1.7d crewcab (KY engine)
I have a T4 with a tdi engine in from a golf 3 (ahu) which I did about 3 months...

3 Replies

2783 Views

Last post by rollo
13 Dec 2011, 20:17
Subaru chargecooler install

Last post by jimmypatch « 12 Dec 2011, 21:31
Replies: 1
by jebiga41 » 27 Oct 2011, 22:04

Just in the process of doing this install onclick= window.open(this.href);return false; anyone done this and Do you know what size and combination of...

1 Replies

2807 Views

Last post by jimmypatch
12 Dec 2011, 21:31
Help needed EJ25 into T3 install..Lambdas & oil capacity

Last post by jimmypatch « 12 Dec 2011, 21:24
Replies: 1
by KarlT » 24 Nov 2011, 19:16

Hi.
Okay, started a 2001/2002 N/A EJ25 SOHC into a T3 Syncro last year. Got fed-up with it after head-gaskets were blown. Anyhow have now got...

1 Replies

2183 Views

Last post by jimmypatch
12 Dec 2011, 21:24

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