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Most liked posts	Author	Posted	Liked	Forum
2.1 DJ Oil Leak	mariokaz	07 Sep 2026, 10:52	2 times this week	Mechanical
1600 CT Aircooled vacuum lines question	sarran1955	10 Sep 2026, 14:28	Once this week	Mechanical

Topics

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Last post

gear linkage

Last post by jerrybus « 07 Aug 2016, 20:32
Replies: 3
by jerrybus » 06 Aug 2016, 22:37

Hi. When I fastened up the brackets at the rear of the gearbox, for the gear linkage, the shaft seemed to lose its full play and it wouldn't select...

3 Replies

1198 Views

Last post by jerrybus
07 Aug 2016, 20:32
engine oil

Last post by CovKid « 07 Aug 2016, 20:27
Replies: 2
by happy van » 07 Aug 2016, 20:06

Hi what is the best oil to use in my dg engine thanks.

2 Replies

1008 Views

Last post by CovKid
07 Aug 2016, 20:27
looking for a local mechanic

Last post by cwe « 07 Aug 2016, 10:13

by cwe » 07 Aug 2016, 10:13

looking for a local mechanic who knows T25's and what there doing , EJ 20 subaru conversion ,don't really trust any old garage ,live in old warden...

0 Replies

1961 Views

Last post by cwe
07 Aug 2016, 10:13
Molyslip 2001G (Gear Oil Supplement)

Last post by a1winchester « 06 Aug 2016, 21:56
Replies: 5
by a1winchester » 03 Aug 2016, 12:34

I am planning to change the transmission oil this weekend, and have seen on the Forum that there is a suggestion to add some Molyslip.
I intend to...

5 Replies

2006 Views

Last post by a1winchester
06 Aug 2016, 21:56
1.9 DG to 2.1DJ on LPG

Last post by 123-jn « 06 Aug 2016, 20:57

by 123-jn » 06 Aug 2016, 20:57

Well initially there was a noticeable increase in grunt but nothing amazing, although I still have a dodgy tappet after 300 miles the engine has now...

0 Replies

1160 Views

Last post by 123-jn
06 Aug 2016, 20:57
new engine still giving me grief

Last post by 123-jn « 06 Aug 2016, 20:48
Replies: 100
by 123-jn » 10 Jul 2016, 20:09
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I had her running this morning started fine apart from a lazy tappet which soon pumped up a bit and wentr off to ALDI 5 miles away no problems until...
100 Replies

42577 Views

Last post by 123-jn
06 Aug 2016, 20:48
Rear shock top bolt.

Last post by Titus A Duxass « 06 Aug 2016, 11:45
Replies: 3
by Titus A Duxass » 05 Aug 2016, 14:31

I've got to replace a broken spring on the rear right so I've just started soaking the relevant parts in penetrating fluid.

While I'm they I'm going...

3 Replies

900 Views

Last post by Titus A Duxass
06 Aug 2016, 11:45
Engine oil query but not your usual.

Last post by AdrianC « 05 Aug 2016, 20:28
Replies: 7
by what2do » 02 Aug 2016, 20:09

instead of buying oil in the usual 5 litre containers, does anyone know if it's possible to buy larger volume containers (eg. 20 litres or more) from...

7 Replies

3486 Views

Last post by AdrianC
05 Aug 2016, 20:28
afn 1.9 t.d.i

Last post by si&helen cali89 « 09 Aug 2016, 17:02
Replies: 7
by si&helen cali89 » 05 Aug 2016, 16:30

I've just came back from spain in my westy with a afn t.d.i conversion which I've had for four years with no problems until now.i was driving along...

7 Replies

5006 Views

Last post by si&helen cali89
09 Aug 2016, 17:02
Engine won't idle

Last post by jameshamilton « 05 Aug 2016, 13:22
Replies: 12
by jameshamilton » 11 Jul 2016, 09:32

1981 2.0l CU engine

Morning

I'm loath to start YET another carburetor thread, but I'm at my wits end with an idle speed problem that I just can't...

12 Replies

6008 Views

Last post by jameshamilton
05 Aug 2016, 13:22
Oil Sump Drain Plug

Last post by Oldiebut goodie « 05 Aug 2016, 12:18
Replies: 23
by JonathanR » 03 Aug 2016, 12:41
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2
Went underneath to replace fluids and first hurdle is this. IMG_0473.JPG

I'm assuming the drain plug is under the gloop. The PO would have had the...
23 Replies

6327 Views

Last post by Oldiebut goodie
05 Aug 2016, 12:18
Fuel relay

Last post by autostart « 04 Aug 2016, 17:44
Replies: 7
by autostart » 12 Jul 2016, 19:41

Hello everyone I was out to day doing ok when my 1987 2.1 Dj died on me,I had to coast downhill because of traffic then tried to start it,but it...

7 Replies

2777 Views

Last post by autostart
04 Aug 2016, 17:44
1.9DG Oil pressure gone

Last post by Tee Three « 04 Aug 2016, 13:42
Replies: 40
by Tee Three » 14 Mar 2016, 11:36
1

2

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Good morning all

I have a 1983 DG1.9 Watercooled that I've just rebuilt (apart from the bottom end) 900 miles ago, Its been running as sweet as...
40 Replies

19454 Views

Last post by Tee Three
04 Aug 2016, 13:42
starter motor

Last post by shepster « 04 Aug 2016, 07:22
Replies: 8
by photosolo » 01 Aug 2016, 18:29

starter motor_003.jpg starter motor_003.jpg VW T25 2.1i Auto 1991

Im after some help. My starter motor is on its knees. Took some persuasion from a...

8 Replies

2425 Views

Last post by shepster
04 Aug 2016, 07:22
Annoying oil leak - dumb question!

Last post by randamonia « 03 Aug 2016, 21:54
Replies: 4
by randamonia » 28 Jul 2016, 21:45

Hi
I've had a very small oil leak since I got the van.
I changed the pulley side oil seal last weekend as it seemed to be the obvious source of the...

4 Replies

1337 Views

Last post by randamonia
03 Aug 2016, 21:54
Solex carb - what is this part / how should it work?

Last post by maximillion « 03 Aug 2016, 21:48
Replies: 4
by maximillion » 03 Aug 2016, 20:21

Hi,

Got both my solex 32-34 PDSIT carbs rebuilt and fixed a few small issues but what is this part and what does it do? There is one on each carb at...

4 Replies

1640 Views

Last post by maximillion
03 Aug 2016, 21:48
Holey Trailing Arm

Last post by Paddy_SP « 03 Aug 2016, 13:09
Replies: 6
by OddJobBob » 02 Aug 2016, 08:14

Just got back from hols in Cornwall and discovered this. :oops:

There is a hole both sides of the trailing arm. Quite surprised and thankful...

6 Replies

2478 Views

Last post by Paddy_SP
03 Aug 2016, 13:09
Air filt ducting on my engine

Last post by Ads1987 « 02 Aug 2016, 22:18
Replies: 7
by Ads1987 » 30 Jul 2016, 19:35

Hi all,

My air filter currently draws in air from the warm engine bay and I think I'm missing some bits, I have a plastic air guide in the quarter...

7 Replies

3646 Views

Last post by Ads1987
02 Aug 2016, 22:18
blue smoke

Last post by weegaz22 « 02 Aug 2016, 19:24
Replies: 11
by Big Boris » 18 Jul 2016, 12:46

Hi all , I have been using allot of oil Lately and I seem to be getting allot of blue smoke coming out the exhaust on start up ,it's a 1.6 td, does...

11 Replies

6701 Views

Last post by weegaz22
02 Aug 2016, 19:24
Will only engage 1st while stationary

Last post by shepster « 02 Aug 2016, 14:12
Replies: 16
by Daphnia » 30 Jul 2016, 12:49
1

2
otherwise makes a horrible crunching noise. :shock:
All other gears go in ok but they can be a bit hard to locate. Miles of travel between them....
16 Replies

3823 Views

Last post by shepster
02 Aug 2016, 14:12
urgent help needed radiator help off to holland next week.

Last post by sternal « 02 Aug 2016, 11:51
Replies: 28
by sternal » 20 Jul 2016, 18:15
1

2
If you look further down I put a post up about radiator switch and it being damp i.e. not a massive leak.

A bit of back ground Radiator was fitted...
28 Replies

7970 Views

Last post by sternal
02 Aug 2016, 11:51
Dash removal to repair heater fan

Last post by multisi « 02 Aug 2016, 09:14
Replies: 38
by pi quattro » 17 Nov 2013, 20:22
1

2

3
Hi guys

I tried to remove my dash today and got stuck on one of those damm shear bolts :evil: 3 hrs later and it still there! I will get it...
38 Replies

18271 Views

Last post by multisi
02 Aug 2016, 09:14
urgent engine needed

Last post by Mr Bean « 02 Aug 2016, 08:15
Replies: 13
by Oliviad » 08 May 2016, 21:44

Hi All,

Our engine blew on friday on trip to lakes and seems somehting has come loose and burst through the engine casing. We are getting it hauled...

13 Replies

4758 Views

Last post by Mr Bean
02 Aug 2016, 08:15
Petrol pump base cracked

Last post by seanmc1970a « 01 Aug 2016, 20:45
Replies: 3
by seanmc1970a » 01 Aug 2016, 20:25

While cleaning and bodging I notice a slight leak at the base of the pump, not the pump its self but the dodah below it is cracked. Only a minor...

3 Replies

1293 Views

Last post by seanmc1970a
01 Aug 2016, 20:45
Accelerator Sticking - 1.9 TD AAZ

Last post by Mark S « 08 Aug 2016, 09:28
Replies: 2
by Mark S » 01 Aug 2016, 19:01

Left my bus in for some work and when I was driving out of the premises I noticed that the accelerator pedal was flapping around and not pressed home...

2 Replies

2626 Views

Last post by Mark S
08 Aug 2016, 09:28
2.1 dj running issues

Last post by Willma82 « 01 Aug 2016, 17:54
Replies: 2
by Willma82 » 26 Jul 2016, 18:45

I've got an intermittent fault with my 2.1dj it randomly cuts out an if I sit an wait for 10mins it fires back up, it's almost as if there's an...

2 Replies

1869 Views

Last post by Willma82
01 Aug 2016, 17:54
Very Early 4-Speed Linkage?

Last post by Paddy_SP « 01 Aug 2016, 17:21
Replies: 2
by Paddy_SP » 01 Aug 2016, 14:54

I have a very early 4-speed 'box in my bus (code 'CK'), and, as usual for a vehicle of this age, the gear selection is a bit like waving a stick in a...

2 Replies

954 Views

Last post by Paddy_SP
01 Aug 2016, 17:21
4 speed to 5 speed shifter conversion

Last post by multisi « 01 Aug 2016, 16:12
Replies: 5
by Uglybassplayer » 29 Jul 2016, 12:02

Hello All

Our new van was originally a 4 speed but is now fitted with a 5 speed. The original 4 speed shift mechanism is still being use (with a few...

5 Replies

1327 Views

Last post by multisi
01 Aug 2016, 16:12
URGENT- Fridge on mains Carbon Monoxide Alarm going off???

Last post by Blakefruid « 12 Aug 2016, 19:51
Replies: 4
by Blakefruid » 01 Aug 2016, 09:34

Hi All,

I had the fridge on mains over night (as we were supposed to go off on holiday this morning) and this morning the carbon monoxide detector...

4 Replies

2131 Views

Last post by Blakefruid
12 Aug 2016, 19:51
BACKFIRE at end of holiday

Last post by a1winchester « 01 Aug 2016, 08:08
Replies: 14
by dave2878 » 17 Jul 2016, 16:21

just back from a 900 trip round the north of scotland , van pretty much ran smoothly the whole time . in fact the only mechanical i had was the wiper...

14 Replies

3521 Views

Last post by a1winchester
01 Aug 2016, 08:08
Stuck Cylinder Liner (Help!)

Last post by Brockybwoy « 31 Jul 2016, 14:53
Replies: 14
by Brockybwoy » 10 Jun 2016, 05:01

Whilst removing a cylinder head (2.1 litre gasket replacement job) one of the
cylinder liners was stuck to the head and came out past the piston...

14 Replies

4919 Views

Last post by Brockybwoy
31 Jul 2016, 14:53
Right fuel tank ?

Last post by Domino « 31 Jul 2016, 13:01
Replies: 9
by Domino » 31 Jul 2016, 08:23

Just wondering if someone could give me some advice on what fuel tank I need to buy for my van as the only ones I can seem to find say from 1985- and...

9 Replies

2047 Views

Last post by Domino
31 Jul 2016, 13:01
Hi, I'm a new owner in serious trouble.

Last post by evilnoodle « 31 Jul 2016, 10:37
Replies: 12
by Bassmonsta » 26 Jul 2016, 16:54

My name is Joe, and I'm a 45 year old sound engineer living in Edinburgh. My ex and I drove a t2 round Australia a few years ago, where I learned how...

12 Replies

4286 Views

Last post by evilnoodle
31 Jul 2016, 10:37
How far?

Last post by PeteandNikki « 31 Jul 2016, 07:28
Replies: 4
by PeteandNikki » 30 Jul 2016, 10:15

So, referring to my post in another section. It sounds as if I have a rear wheel bearing giving up. It's not rumbling but stiff to turn and making a...

4 Replies

1427 Views

Last post by PeteandNikki
31 Jul 2016, 07:28
carburettor 1.9 df water cooled petrol - advice needed pls

Last post by bensid « 30 Jul 2016, 11:37
Replies: 12
by bensid » 29 Jul 2016, 11:05

Hello all,
After purchasing this camper it appears to be one thing after the other... but that's half the fun right... right!?!?

So it appears the...

12 Replies

6004 Views

Last post by bensid
30 Jul 2016, 11:37
2ND HAND ENGINE GAMBLE

Last post by itchyfeet « 30 Jul 2016, 10:24
Replies: 1
by drjsmithwhite » 30 Jul 2016, 10:15

Hi All,

So I have took a punt on a 2nd hand engine, Supposedly been rebuilt but never fitted, I know it turns over but thats about it (No Proof of...

1 Replies

831 Views

Last post by itchyfeet
30 Jul 2016, 10:24
Oil temp gauge and sender for 2L CU engine

Last post by mr_nunn « 30 Jul 2016, 07:53
Replies: 8
by burnzdog » 20 Jul 2016, 15:54

Hi All,

I'd like to install an oil temp gauge but im struggling to find one for a 2L CU engine.

Does anyone know if I can achieve this without...

8 Replies

4129 Views

Last post by mr_nunn
30 Jul 2016, 07:53
New distributer needed, vac advance setup?

Last post by blakeys80 « 30 Jul 2016, 07:46
Replies: 12
by blakeys80 » 16 Jul 2016, 09:16

Hi all, we have a 1981 2.0ltr twin Solex CU engine (with cone filters and no orig filter housing) which has a 009 type distributer with no vacuum and...

12 Replies

4190 Views

Last post by blakeys80
30 Jul 2016, 07:46
DG 1.9 Engine

Last post by ghost123uk « 30 Jul 2016, 06:37
Replies: 4
by Cyprus dave » 02 Jun 2016, 12:36

Hi
Can a DG 1.9 engine be replaced by a 2.1 Fuel Injected Engine reasonably easy, or does it require a lot of modification.
Thanks
Cyprus Dave

4 Replies

1961 Views

Last post by ghost123uk
30 Jul 2016, 06:37
VW garage specialist Kent/SE London - white smoke

Last post by kentishvanman « 29 Jul 2016, 21:45
Replies: 3
by brad.scott » 29 Jul 2016, 06:36

Can anyone recommend a garage who o can take my 90 Califirnia to please? Back from bug jam and it over heated, prob my fault as hadn't checked the...

3 Replies

1283 Views

Last post by kentishvanman
29 Jul 2016, 21:45
Brakes keep failing

Last post by Mr Bean « 29 Jul 2016, 12:15
Replies: 7
by Doidge1990 » 25 Jul 2016, 13:11

My 1981 Aircooled brakes keep failing. One min i have brakes, the next my foot can be flat to the floor with no brakes. I almost have to pump them...

7 Replies

2578 Views

Last post by Mr Bean
29 Jul 2016, 12:15
Sourcing Parts

Last post by bigherb « 29 Jul 2016, 11:18
Replies: 2
by Merrsh1 » 29 Jul 2016, 07:37

Morning all

I'm trying, without much luck to source crankshaft bearings and an oil pump.

I've tried the usual web sites but no joy. Can anyone...

2 Replies

810 Views

Last post by bigherb
29 Jul 2016, 11:18
5speed gearbox can't find any gear

Last post by MUDGLY1 « 28 Jul 2016, 19:58
Replies: 3
by MUDGLY1 » 27 Jun 2016, 21:16

Hi people looking for advise on loosing all my gears for a short time. This happen d on the homeward bound as I just got of the motorway went to pick...

3 Replies

1201 Views

Last post by MUDGLY1
28 Jul 2016, 19:58
Transmission chatter

Last post by KINGPRAWN « 28 Jul 2016, 09:01
Replies: 2
by KINGPRAWN » 25 Jul 2016, 14:23

At low engine speeds with pulling amount of throttle I get a nasty transmission clatter that I'm sure is worse than it used to be ???? Obviously it...

2 Replies

1037 Views

Last post by KINGPRAWN
28 Jul 2016, 09:01
Hello - Brighton based looking for advice!

Last post by ian72 « 27 Jul 2016, 20:47
Replies: 5
by Brucie2 » 20 Jul 2016, 05:02

Hello all - have just bought my gorgeous T25 2.1 water cooled van (1987) -_Brucie2, (hence username!), and live in Brighton. Am a total novice so...

5 Replies

3279 Views

Last post by ian72
27 Jul 2016, 20:47
Brake Panic

Last post by Sir Brixalot « 27 Jul 2016, 18:48
Replies: 4
by Sir Brixalot » 27 Jul 2016, 18:01

I've ordered the kit to refurb the caliper. Whats worrying me is that at the end of this section in the Haynes it says not to split the caliper under...

4 Replies

1136 Views

Last post by Sir Brixalot
27 Jul 2016, 18:48
Mystery Gear linkage bush/rubber

Last post by Fudgy666 « 27 Jul 2016, 17:09
Replies: 17
by Fudgy666 » 09 Apr 2016, 18:47
1

2
Having removed my old leaky petrol tank I've now discovered the source of my noisy gear change. The gear linkage near the petrol tank goes through a...
17 Replies

7000 Views

Last post by Fudgy666
27 Jul 2016, 17:09
rear wheel bearing housing/carrier

Last post by petefuss « 27 Jul 2016, 15:33
Replies: 1
by dave lfc » 27 Jul 2016, 08:38

hi everyone just recently swapped over my rear wheel bearing carrier/housing.now i have the old one off the van how do i remove the old bearings and...

1 Replies

1119 Views

Last post by petefuss
27 Jul 2016, 15:33
Loss of brake fluid / loss of pressure on brake pedal

Last post by California Dreamin « 27 Jul 2016, 14:43
Replies: 5
by hightop ratty » 22 Jul 2016, 12:44

I've had an issue with the brakes on our 1984 2.1 petrol - brakes have passed mot last 2 years (& had new hand brake cables a couple of years ago /...

5 Replies

1327 Views

Last post by California Dreamin
27 Jul 2016, 14:43
Air Cooled Head Skimming

Last post by dave friday « 27 Jul 2016, 05:34
Replies: 1
by Enternent » 25 Jul 2016, 19:37

I recall seeing a video where a guy had his air cooled head skimmed removing the round rims around each set of valves leaving a flat surface head. He...

1 Replies

802 Views

Last post by dave friday
27 Jul 2016, 05:34

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