T25 Alternative Engine Forum

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Last post

1.6TD JX pump on AAZ engine

Last post by chrisbeck « 17 Apr 2014, 13:51
Replies: 5
by Canadark » 05 Apr 2014, 00:18

Hey all,
We have a 1989 Syncro Tristar that came from the factory with a 1.6TD JX engine. A couple years ago the PO had a shop install a new AAZ long...

5 Replies

9396 Views

Last post by chrisbeck
17 Apr 2014, 13:51
Pics needed

Last post by Camptramp « 15 Apr 2014, 12:32
Replies: 2
by Camptramp » 14 Apr 2014, 12:56

Hi guys,

I was just wondering if anyone could be of assistance. My partner and I picked up a T25 rolling shell and have a 1.9 TDI AAZ engine from a...

2 Replies

1396 Views

Last post by Camptramp
15 Apr 2014, 12:32
Subaru EJ25 engine sump

Last post by aruntaylor « 13 Apr 2014, 07:18
Replies: 8
by jed the spread » 12 Feb 2014, 20:14

Could one of you kind chaps please tell me the best place to buy a shortened sump for a Subaru EJ25 engine please.

Jed

8 Replies

3717 Views

Last post by aruntaylor
13 Apr 2014, 07:18
Loss of power at motorway speeds

Last post by Jiminez « 10 Apr 2014, 09:03
Replies: 2
by Jiminez » 03 Apr 2014, 22:21

Hi
(Posted this the other day, but in the wrong forum)...
I'm a new owner and total newb when it comes to mechanics really, so apologies if this...

2 Replies

1458 Views

Last post by Jiminez
10 Apr 2014, 09:03
1.9 AAZ Umwelt Inj Pump Leak

Last post by max and caddy « 08 Apr 2014, 22:18
Replies: 3
by JamesKT25 » 06 Feb 2014, 19:29

The aaz lump in the girlfriends golf is leaking. The os a sensor/switch located in the middle of the for injection hoses. This is the leaky culprit....

3 Replies

1401 Views

Last post by max and caddy
08 Apr 2014, 22:18
oil spattering out of dipstick tube

Last post by Kermit'skeeper « 08 Apr 2014, 18:04
Replies: 5
by trentjim » 07 Apr 2014, 22:11

did a 125 mile run at 60+ this weekend and was surprised to find oil spatter all over the tailgate, once the engine cover was off the source is...

5 Replies

2555 Views

Last post by Kermit'skeeper
08 Apr 2014, 18:04
New box not lining up GTi conversion

Last post by ferraldog « 06 Apr 2014, 08:54
Replies: 5
by ferraldog » 04 Apr 2014, 17:40

Hi there hive-mind.

I'm midway through a CS diesel to AGG GTi conversion, and under good advice here, I've opted to replace the low revving 4 speed...

5 Replies

2121 Views

Last post by ferraldog
06 Apr 2014, 08:54
Loss of power at motorway speed

Last post by Jiminez « 02 Apr 2014, 20:27
Replies: 3
by Jiminez » 01 Apr 2014, 23:13

Hi
New owner and total newb when it comes to mechanics really, so apologies if this description isn't clear and becomes quite long!
I've done a few...

3 Replies

2099 Views

Last post by Jiminez
02 Apr 2014, 20:27
Beside myself!

Last post by Funbus « 01 Apr 2014, 07:15
Replies: 3
by jonnyoffcas79 » 31 Mar 2014, 17:53

Hi guys not the first post I've done, most of my posts have been for parts on my doka25. I really love the old girl and so far we have spent a...

3 Replies

1527 Views

Last post by Funbus
01 Apr 2014, 07:15
Agg fuel pump issues

Last post by ELVIS « 30 Mar 2014, 12:33
Replies: 2
by Rust Bucket » 29 Mar 2014, 13:54

My fuel pump has recently stopped working (mk2 gti) there's power at the push on socket that attaches to the pump it just doesn't do anything. The...

2 Replies

1772 Views

Last post by ELVIS
30 Mar 2014, 12:33
Engine codes - AFN, AHU etc

Last post by lloydy « 29 Mar 2014, 12:26
Replies: 7
by Winchweight » 28 Mar 2014, 19:06

Hi, dumb question, but when looking for a donor 1.9tdi, where do I need to look on the car to get the engine code as I'm looking for an AFN equipped...

7 Replies

3141 Views

Last post by lloydy
29 Mar 2014, 12:26
1.9 TDI AFN Conversion Parts Required

Last post by jacharl « 28 Mar 2014, 20:19
Replies: 2
by knipey » 23 Feb 2014, 15:56

Hi all,

I recently did what no one should ever do and that is to buy a car off eBay without even seeing it first :shock: I guess I'm just a...

2 Replies

1461 Views

Last post by jacharl
28 Mar 2014, 20:19
Vcds lite

Last post by lloydy « 26 Mar 2014, 14:26
Replies: 6
by Cableguy » 26 Mar 2014, 13:14

Finally got round to plugging the eBay cable in after 2 years and guess what?
It doesn't bleedin work!!
I get the vcds screen etc and changed all the...

6 Replies

1922 Views

Last post by lloydy
26 Mar 2014, 14:26
Ej25 where's your ecu?

Last post by aruntaylor « 25 Mar 2014, 21:32

by aruntaylor » 25 Mar 2014, 21:32

Just getting to start my wiring soon so wondering how and where any of you have put your ECU etc and if you have any tips for my wiring job.

The...

0 Replies

1060 Views

Last post by aruntaylor
25 Mar 2014, 21:32
K jet warm running issues

Last post by Time Bomb Tom « 24 Mar 2014, 20:34
Replies: 2
by Time Bomb Tom » 23 Mar 2014, 16:29

Hi guys my k jet engined van starts and runs fine untill it warms up then it won't idle, if it's turned off it will start again but if it's left a...

2 Replies

1328 Views

Last post by Time Bomb Tom
24 Mar 2014, 20:34
Engine transplant

Last post by H.Mc « 23 Mar 2014, 16:35
Replies: 11
by H.Mc » 02 Dec 2013, 19:12

Hi All, ive read the wiki page and trawled endless pages on line but Ive melted my head by doing so. I have a 1.6 diesel CS engine in my van and want...

11 Replies

4128 Views

Last post by H.Mc
23 Mar 2014, 16:35
gti 8v engine choke issues

Last post by Time Bomb Tom « 21 Mar 2014, 15:46
Replies: 30
by Time Bomb Tom » 11 Mar 2014, 13:57
1

2

3
HI Guys im running an 8v golf gti engine does the choke need a switch adding as my van will only start with the multiplug pulled off the choke but...
30 Replies

8196 Views

Last post by Time Bomb Tom
21 Mar 2014, 15:46
1.8T (Syncro) conversion

Last post by jim potter « 21 Mar 2014, 01:26
Replies: 1
by poshbuggers » 20 Mar 2014, 22:53

I've seen these engines fitted in a few vans now - particularly in the US. A few examples are:

They look a great conversion and power seems to...

1 Replies

1240 Views

Last post by jim potter
21 Mar 2014, 01:26
New T25 with AAZ

Last post by Celtic « 20 Mar 2014, 22:14
Replies: 7
by Celtic » 16 Feb 2014, 10:49

Hi, new member on here, from Isle of Man. My dad has bought a 1982 T25 with an AAZ motor fitted. I am knowledgable about a good few classic cars and...

7 Replies

3914 Views

Last post by Celtic
20 Mar 2014, 22:14
AAZ alternator belt

Last post by Candyred89 « 19 Mar 2014, 20:30

by Candyred89 » 19 Mar 2014, 20:30

Hi, hopefully someone can help, my van keeps spitting off its alternator belt, it's likely that a pulley is out of alignment, is there an easy way to...

0 Replies

993 Views

Last post by Candyred89
19 Mar 2014, 20:30
ady differences are they both suitable for a t25?

Last post by silverbullet « 18 Mar 2014, 14:20
Replies: 4
by Cyrus » 06 Mar 2014, 18:14

I'm looking at a suitable 2.0L replacement but noticed there's a difference in ady engines
This on looks like the standard agg/ ady engine

But...

4 Replies

2816 Views

Last post by silverbullet
18 Mar 2014, 14:20
oil capacity CS to AEF engine

Last post by matt brighton « 14 Mar 2014, 18:10
Replies: 2
by matt brighton » 14 Mar 2014, 07:09

Hi

Converted my 1.6 CS to 1.9 AEF (non turbo) some time ago and want to check total oil capacity.

CS engine capacity is 4.5 ltrs

AEF Engine...

2 Replies

1199 Views

Last post by matt brighton
14 Mar 2014, 18:10
Gearbox change

Last post by sciroccotune « 12 Mar 2014, 15:17
Replies: 17
by daddyjim » 25 Feb 2014, 18:46
1

2
Hi folks, my gearbox has gone on my t25 so I am trying to replace it. I have a mk2 golf gti engine in there and the old gearbox was a ALD code from...
17 Replies

5651 Views

Last post by sciroccotune
12 Mar 2014, 15:17
AAZ alternator belt

Last post by Candyred89 « 10 Mar 2014, 14:22

by Candyred89 » 10 Mar 2014, 14:22

My van has currently an AAZ engine td, for some reason it is going through alternator belts, one has snapped recently and the current one is starting...

0 Replies

899 Views

Last post by Candyred89
10 Mar 2014, 14:22
Up rated injectors

Last post by andypandy1930 « 09 Mar 2014, 22:07
Replies: 5
by dave friday » 09 Mar 2014, 10:26

As above anyone fitted Mario's up rated injectors? Elvis I seem to remember you fitted some,any good,what sort of improvement?.
Ta.

5 Replies

2469 Views

Last post by andypandy1930
09 Mar 2014, 22:07
1Yfan belt slipping

Last post by gary1998 « 09 Mar 2014, 04:02
Replies: 3
by hefti » 06 Mar 2014, 12:02

So I'm pretty sure my van has a 1y engine conversion from everything I've read. Former owner was no help on this issue. Its a 1.9 diesel for...

3 Replies

1373 Views

Last post by gary1998
09 Mar 2014, 04:02
Which Gearbox would be best - EJ20

Last post by jamesc76 « 03 Mar 2014, 21:39
Replies: 2
by Kevster74 » 26 Feb 2014, 00:17

Hi All

I have a 2.0 na EJ20 powered van, running what i believe to be its standard ABD 4 speed box. Would like to turn it into 5 speed to improve...

2 Replies

1561 Views

Last post by jamesc76
03 Mar 2014, 21:39
Wiring diagrams for AHU and AFN?

Last post by ninja.turtle007 « 01 Mar 2014, 18:04
Replies: 2
by ninja.turtle007 » 01 Mar 2014, 17:32

I need a wiring diagrams for AHU and AFN. Is there anywhere online I can download them from?

2 Replies

1830 Views

Last post by ninja.turtle007
01 Mar 2014, 18:04
Your opinions please, best 5 speed TDI box

Last post by Cableguy « 28 Feb 2014, 16:26
Replies: 8
by daddiehomiedog » 27 Feb 2014, 13:51

I keep reading different threads about various engine gearbox installs, but what's the best 5 speed box for a1z 1.9tdi, what adapters are needed and...

8 Replies

3552 Views

Last post by Cableguy
28 Feb 2014, 16:26
AAZ Oil cooler Q

Last post by ninja.turtle007 « 24 Feb 2014, 20:49
Replies: 10
by ELVIS » 31 Jan 2014, 17:05

What size are any of you using as oil cooler in top grille section of a T3 for an AAZ?

Currently have a brickwerks one in lower grille but want to...

10 Replies

3690 Views

Last post by ninja.turtle007
24 Feb 2014, 20:49
Intercooler/charge cooler in a pickup?

Last post by toomanytoys « 24 Feb 2014, 14:18
Replies: 11
by toomanytoys » 17 Feb 2014, 23:17

Anyone running a chargecooler or intercooler in a pickup?
If you have an intercooler.. how have you managed to vet enough airflow over it?...

11 Replies

3011 Views

Last post by toomanytoys
24 Feb 2014, 14:18
ultimate engine

Last post by ladybird « 23 Feb 2014, 21:46
Replies: 42
by ladybird » 27 Nov 2013, 15:13
1

2

3
Anyone know whats the best ,most reliable,easy to fix ,and good mpg engine for the t25 to replace the 2.1 water boxer.regardless of rarity and cost
42 Replies

13163 Views

Last post by ladybird
23 Feb 2014, 21:46
Who's best for TDI conversion?

Last post by v-lux « 23 Feb 2014, 16:47
Replies: 7
by dalester » 21 Feb 2014, 12:27

Hi

Have used the Search, but didn't come up with much....can anyone tell me if there are any garages, or people, that can do drive-in / drive-out...

7 Replies

3310 Views

Last post by v-lux
23 Feb 2014, 16:47
1.9 AAZ T25 Glow Plug switched live problem

Last post by daveyk1975 « 23 Feb 2014, 16:03
Replies: 3
by daveyk1975 » 22 Feb 2014, 17:02

Hi

I have been having problems trying to start my T25 since I accidently shorted a live wire whilst reconnecting the cig lighter.
Further to my last...

3 Replies

2582 Views

Last post by daveyk1975
23 Feb 2014, 16:03
Audi 5 pot options

Last post by toomanytoys « 21 Feb 2014, 23:13
Replies: 5
by toomanytoys » 24 Sep 2013, 16:42

Got the chance of my old audi 100 2.2 and thinking of putting it in either the syncro doka or the 2wd caravelle..

South african bellhousing is of...

5 Replies

2301 Views

Last post by toomanytoys
21 Feb 2014, 23:13
Performance pump for AAZ?

Last post by ELVIS « 20 Feb 2014, 23:33
Replies: 1
by ELVIS » 20 Feb 2014, 16:38

Got some good info from brother light with regards to fitting a 2.1 French pump to an AAZ but looking at coat of them on fleabay and unknown...

1 Replies

953 Views

Last post by ELVIS
20 Feb 2014, 23:33
AAZ + PD manifold

Last post by ELVIS « 20 Feb 2014, 23:32
Replies: 3
by ELVIS » 07 Feb 2014, 16:58

Simple, does a pd130 manifold fit on an AAZ ie ports match up?

3 Replies

1448 Views

Last post by ELVIS
20 Feb 2014, 23:32
Inline fuel filter saves the day, and £££'s!

Last post by Oldiebut goodie « 20 Feb 2014, 19:39
Replies: 11
by tinn25 » 11 Feb 2014, 17:14

Hi, My T25 has a 1.9 1y diesel engine and the exhaust was throwing out strong smelling white smoke, losing power and misfiring. I've read a few...

11 Replies

5480 Views

Last post by Oldiebut goodie
20 Feb 2014, 19:39
AAZ install. New turbo leaking out exhaust...

Last post by sirivor70 « 19 Feb 2014, 19:25
Replies: 6
by sirivor70 » 16 Feb 2014, 14:47

Hi there. After much searching I am going to write my own post as I cannot seem to find the right answer.

I have just gotten my bus back after an...

6 Replies

1901 Views

Last post by sirivor70
19 Feb 2014, 19:25
1.9 AAZ T25 No GP light

Last post by daveyk1975 « 16 Feb 2014, 19:43
Replies: 8
by daveyk1975 » 11 Feb 2014, 18:06

I have no glow plug light on the dash and the van will not turn over.

I have been having problems starting it before but that was due to an air...

8 Replies

2851 Views

Last post by daveyk1975
16 Feb 2014, 19:43
Quick Glow question?

Last post by bigherb « 16 Feb 2014, 19:22
Replies: 5
by Jim D » 15 Feb 2014, 22:14

Hi Everyone,

just a quick question,

when i bought my van it didn't have the glow plugs connected. That part of the engine is from a 1.9 AFN., i...

5 Replies

1955 Views

Last post by bigherb
16 Feb 2014, 19:22
WBX-6 assistance wanted for new project

Last post by silverbullet « 16 Feb 2014, 07:47
Replies: 2
by silverbullet » 16 Feb 2014, 00:17

Without saying too much, I have an idea that would benefit from a little input from a helpful Oettinger WBX-6 owner. Its not actually for that...

2 Replies

1304 Views

Last post by silverbullet
16 Feb 2014, 07:47
DS Tuning Germany email address

Last post by sword70 « 11 Feb 2014, 17:56
Replies: 8
by sword70 » 08 Feb 2014, 12:47

I am looking at getting an engine adapter plate from DS Tuning but cant find an email address for them anywhere.
Anybody on here used them before? do...

8 Replies

3697 Views

Last post by sword70
11 Feb 2014, 17:56
Smart Intercooler on AAZ

Last post by lloydy « 06 Feb 2014, 22:36
Replies: 1
by dcfb77 » 06 Feb 2014, 22:20

Been looking for something that fits behind real lights and the one in my smart car would fit nicely.

The smart car engine is a 700cc turbo. Would...

1 Replies

1510 Views

Last post by lloydy
06 Feb 2014, 22:36
ALH caddy engine to T25?

Last post by lloydy « 01 Feb 2014, 16:20
Replies: 4
by billy739 » 01 Feb 2014, 15:26

easy fit using jx parts ?

can you use the jx / aaz fuel pump?

if fitting to a T25 ?

or is the bellhousng / fitment different? ect

cheers all

4 Replies

1854 Views

Last post by lloydy
01 Feb 2014, 16:20
1.9D 1Y replacement exhaust?

Last post by kit « 31 Jan 2014, 17:13
Replies: 4
by Niander » 27 Jan 2014, 20:49

I need a new one
this van was originally 1.6 D but has been converted to 1Y
would a 1.6 exhaust fit?
where can I buy a new exhaust from for the 1Y?...

4 Replies

2032 Views

Last post by kit
31 Jan 2014, 17:13
Heart set on subaru conversion advice needed

Last post by syncroandy « 29 Jan 2014, 21:26
Replies: 8
by boboro » 26 Jan 2014, 08:35

Hi guys
Before I start I have read the wiki and rjes, just after info from people who have done this,
I have my heart set on a subaru conversion to...

8 Replies

3979 Views

Last post by syncroandy
29 Jan 2014, 21:26
1.8 or 2.0 gti ?

Last post by ferraldog « 28 Jan 2014, 22:17
Replies: 11
by dridgy » 25 Jan 2014, 21:19

hi.
im thinking about changing my diesel engine for a petrol lump.
was thinking about a gti lump.
i would probably preffer the 2.0 over the 1.8 but...

11 Replies

4696 Views

Last post by ferraldog
28 Jan 2014, 22:17
Won't start when engine warm

Last post by Oldiebut goodie « 24 Jan 2014, 20:40
Replies: 11
by keytouch » 22 Jan 2014, 21:16

1Y 1.9 Diesel engine

Starts fine from cold. When warmed up, if I turn it off, it won't start again. It tries but it sounds like the starter motor...

11 Replies

5525 Views

Last post by Oldiebut goodie
24 Jan 2014, 20:40
GM or Renault transplant

Last post by billy739 « 22 Jan 2014, 08:25
Replies: 5
by DEVO » 15 Jan 2014, 14:35

Hi.Im just wondering if anyone has ever used either an opel 2litre inj cam in head engine or a renault 1.8 16v f7p engine in their t25?the reason im...

5 Replies

2304 Views

Last post by billy739
22 Jan 2014, 08:25

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