T25 Alternative Engine Forum

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Most liked posts	Author	Posted	Liked	Forum
EJ20 Engine Overheating - Solutions?	Basilakios	23 May 2026, 11:54	2 times this week	T25 Alternative Engine Forum

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Last post

Aaz owners in Wiltshire

Last post by Dynamite-dindin « 27 May 2014, 20:24

by Dynamite-dindin » 27 May 2014, 20:24

Hi all is there anyone local or in Wiltshire with a Aaz engine setup.

0 Replies

866 Views

Last post by Dynamite-dindin
27 May 2014, 20:24
Air Bubbles in fuel line

Last post by bobby-gg « 26 May 2014, 07:37
Replies: 5
by peteabbott » 24 May 2014, 22:37

Right then........since fitting the 1Y engine getting on for four years ago not once have I had a problem on starting. THEN last week she turned over...

5 Replies

2957 Views

Last post by bobby-gg
26 May 2014, 07:37
Agg conversion - how much loom to take?

Last post by Titus A Duxass « 25 May 2014, 18:08
Replies: 1
by waltraud » 25 May 2014, 08:07

Hi, am pondering whether to but a mk3 golf 8v for the agg or engine and loom/ecu etc only. Q is, when removing loom does that literally mean...

1 Replies

1110 Views

Last post by Titus A Duxass
25 May 2014, 18:08
Diesel Engine bars -which do I have/need?

Last post by ZsZ « 25 May 2014, 17:18
Replies: 1
by mig » 25 May 2014, 13:50

I have decided to bite the bullet and replace my dead 32 year old 1.9 wbx with a 1.6 SB diesel.
First of no doubt many questions,
I have an 1982 van...

1 Replies

1155 Views

Last post by ZsZ
25 May 2014, 17:18
AGG conversion Clutch arm for diesel bellhousing

Last post by max and caddy « 23 May 2014, 22:53
Replies: 4
by waltraud » 17 May 2014, 20:56

I read something about a heavy duty clutch arm for a diesel bellhousing? Im going dg to gti so will put a diesel bellhousing on my dt gearbox. Wich...

4 Replies

1432 Views

Last post by max and caddy
23 May 2014, 22:53
Oil in exhaust after AAZ Turbo Install.

Last post by Chopper « 23 May 2014, 19:07
Replies: 2
by Chopper » 23 May 2014, 15:56

I very frustratingly have Oil pissing out of the Turbo into the exhaust.
It's an AAZ Turbo on a 1Y Engine.
I've rebuilt the Turbo with new seals...

2 Replies

1155 Views

Last post by Chopper
23 May 2014, 19:07
jx to aaz turbo diesel upgrade

Last post by uncle monty « 23 May 2014, 16:10
Replies: 8
by uncle monty » 20 May 2014, 05:25

Hi there

does anyone know who and how much this can be done?

Is tbere such a thing as a turn key motor?

Regards

8 Replies

3188 Views

Last post by uncle monty
23 May 2014, 16:10
Subaru EJ25 exhaust shopping list.

Last post by KarlT « 23 May 2014, 07:07
Replies: 3
by KarlT » 22 May 2014, 18:52

Okay after several years (I know its shocking, what can I say, I'm busy!! :lol: ) I'm finally thinking about finishing my EJ25 SOHC engine conversion...

3 Replies

1598 Views

Last post by KarlT
23 May 2014, 07:07
Converting input shafts petrol-diesel

Last post by jim potter « 23 May 2014, 06:15
Replies: 3
by mig » 20 May 2014, 20:39

I will probably replace my dead WBX with an AAZ,
Being a tight git and having access to a lathe I am hoping to machine my petrol input shaft into a...

3 Replies

1343 Views

Last post by jim potter
23 May 2014, 06:15
clutch problem

Last post by t25driver « 21 May 2014, 10:10
Replies: 6
by t25driver » 09 May 2014, 11:52

my mates van another problem he bought a t3 camper van 300 mile away but when coming home the clutch was slipping so a
new clutch,seals,bearing...

6 Replies

2548 Views

Last post by t25driver
21 May 2014, 10:10
1.8t conversion kit.

Last post by Brendon « 21 May 2014, 03:45
Replies: 2
by Brendon » 20 May 2014, 20:46

Does any body in the uk supply a comprehensive DIY kit for a 1.8t conversion 15degree install?
Or is there a better conversion / easier conversion so...

2 Replies

1820 Views

Last post by Brendon
21 May 2014, 03:45
Aaz revs once then cuts out

Last post by conkers « 19 May 2014, 20:15
Replies: 2
by conkers » 18 May 2014, 08:47

Recently my aaz which has been really good starter started becoming harder to start -ie longer cranking. It then finally conked out, perhaps firing...

2 Replies

1756 Views

Last post by conkers
19 May 2014, 20:15
Changing my engine over

Last post by syncroandy « 19 May 2014, 19:42
Replies: 2
by Jay68 » 19 May 2014, 16:50

I have a t25 syncro 1.6td I have just brought a 1.9td aaz engine out of a golf mk3. I have been to see a guy about changing it over and he is asking...

2 Replies

2316 Views

Last post by syncroandy
19 May 2014, 19:42
K14 turbo & sump connector sizes

Last post by dcfb77 « 18 May 2014, 20:30

by dcfb77 » 18 May 2014, 20:30

When doing my AAZ conversion I had to fabricate an oil return line from turbo to sump out of bits I had lying around.

Always dripped a little bit of...

0 Replies

1056 Views

Last post by dcfb77
18 May 2014, 20:30
is T4 AAZ?

Last post by PhilXXJ « 18 May 2014, 17:30
Replies: 2
by PhilXXJ » 18 May 2014, 11:38

Can anyone let me know if the early T4s were fitted with the 1.9 AAZ engine . thanks

2 Replies

1127 Views

Last post by PhilXXJ
18 May 2014, 17:30
T25 auto, from DG to ???

Last post by waltraud « 17 May 2014, 20:33
Replies: 1
by woodguru » 17 May 2014, 10:21

I have decided it is time to upgrade my T25 from it's gutless DG engine, to something which will get me up a hill ! I have been looking on the...

1 Replies

1143 Views

Last post by waltraud
17 May 2014, 20:33
Forgotten Wires

Last post by Oilline « 16 May 2014, 22:16
Replies: 8
by Oilline » 13 May 2014, 18:25

After a long break due to house and work commitments i am now back on with my Subaru conversion and general refurb. As usual for me i pulled...

8 Replies

3481 Views

Last post by Oilline
16 May 2014, 22:16
Early agg gti inlet manifold .

Last post by Orbit « 15 May 2014, 02:07

by Orbit » 15 May 2014, 02:07

Hi there I'm fitting an agg 2.0 gti in my Aircooled bus and am having trouble finding out which inlet manifold I need to use as I'm getting...

0 Replies

1120 Views

Last post by Orbit
15 May 2014, 02:07
engine swop

Last post by Kent Joker « 13 May 2014, 20:48
Replies: 6
by andrew71 » 13 May 2014, 17:48

Hi can anybody help I've got an 82 air cooled camper
And was thinking of putting a Ford v6 in it has anybody
Done this ? If so is it much of a job ?...

6 Replies

2260 Views

Last post by Kent Joker
13 May 2014, 20:48
1.8T at 50 degrees

Last post by poshbuggers « 13 May 2014, 00:20
Replies: 9
by silverbullet » 09 Apr 2013, 13:26

Rather old news and I'm no fan of engines laid right over at such steep angles (oil surge nightmares that they are) but you've got to admire the...

9 Replies

3283 Views

Last post by poshbuggers
13 May 2014, 00:20
DG to Agg which diesel engine bars

Last post by Orbit « 12 May 2014, 23:28
Replies: 15
by waltraud » 27 Apr 2014, 13:41
1

2
Im collecting parts to convert my 83 dg to gti. After reading through posts it looks like there are different types of diesel engine bars- different...
15 Replies

5009 Views

Last post by Orbit
12 May 2014, 23:28
Changing my engine

Last post by syncroandy « 12 May 2014, 21:22
Replies: 3
by Jay68 » 12 May 2014, 19:35

I have just brought a golf 1.9tdi aaz engine for my T25.
Is this a big job to fit ? And how much would it cost for someone to fit ?

3 Replies

1718 Views

Last post by syncroandy
12 May 2014, 21:22
Exhaust for gti engine

Last post by ELVIS « 12 May 2014, 20:22
Replies: 13
by daddyjim » 30 Apr 2014, 20:32

Hi folks,

Does anyone know what stainless exhaust I can get for my t25 with a golf gti engine in it? I'm not sure what would fit the engine.

Any...

13 Replies

4917 Views

Last post by ELVIS
12 May 2014, 20:22
what's the craziest alternative engine you've seen?

Last post by ThorAlex « 11 May 2014, 15:53
Replies: 15
by RCN » 24 Jan 2012, 12:33
1

2
I was offered for free a 3.0 L, 256 BHP boxer engine but turned it down.
It came out of a Sessna airplane :!:
the thing is pretty big, runs on...
15 Replies

10717 Views

Last post by ThorAlex
11 May 2014, 15:53
Oil light on

Last post by Westy23 « 10 May 2014, 20:10
Replies: 3
by daryl7441 » 24 Apr 2014, 18:07

Evening all. Got a 1981 Devon camper with a an AAZ 1.9td engine. New to the group so forgive me if my gob runs away with me. Only had the van less...

3 Replies

1783 Views

Last post by Westy23
10 May 2014, 20:10
aaz oil change problem

Last post by t25driver « 09 May 2014, 18:55
Replies: 13
by t25driver » 08 May 2014, 19:23

got a friend who has a t3 with aaz engine / jx bits fitted .
he asked me to check the oil it was not showing on dipstick so he changed the oil well...

13 Replies

5057 Views

Last post by t25driver
09 May 2014, 18:55
Help needed please!! 2e wiring

Last post by Titus A Duxass « 07 May 2014, 16:08
Replies: 2
by riffboy » 06 May 2014, 11:20

hi all i am currently at the point where i am looking at the wiring on my conversion from 1.7ky to 2e gti. i really wanted to get someone else to do...

2 Replies

1697 Views

Last post by Titus A Duxass
07 May 2014, 16:08
oil pressure gauge

Last post by garyd « 07 May 2014, 16:03
Replies: 3
by Dynamite-dindin » 21 Apr 2014, 17:38

hi, im looking into fitting a after market oil pressure gauge to my van (aaz engine) does anyone know or has done this know how to wire this up as...

3 Replies

2280 Views

Last post by garyd
07 May 2014, 16:03
1Y engine conversion

Last post by Westy23 « 07 May 2014, 15:19
Replies: 77
by blue67 » 20 Sep 2010, 20:46
1

2

3

4

5

6
Hi guys,

After reading a few threads i have taken the plunge and bought a 1y lump to replace the tired cs in my van, the 1y is complete bar the...
77 Replies

48348 Views

Last post by Westy23
07 May 2014, 15:19
Getting There! 2 The AFN strikes back..

Last post by lloydy « 07 May 2014, 06:09
Replies: 167
by lloydy » 08 Oct 2013, 14:32
1

…

8

9

10

11

12
Hi all, have decided to separate my build thread a bit and put my engine work here. Most of you may know that i had a not particularly good AFN...
167 Replies

66645 Views

Last post by lloydy
07 May 2014, 06:09
smokey engine!

Last post by ELVIS « 03 May 2014, 10:31
Replies: 7
by Brendanruddymusicman » 17 Apr 2014, 12:17

Hi folks,
I own a 1990 type 25 which I have recently fitted a 1.9td engine to, it was previously a 1.6td. I had a few problems fitting it and...

7 Replies

2393 Views

Last post by ELVIS
03 May 2014, 10:31
T25 Project looking for mechanic

Last post by nickmeaney « 30 Apr 2014, 11:55

by nickmeaney » 30 Apr 2014, 11:55

Hi Folks,

I am writing this in the hope that someone may be able to help. I have a 1981 VW Hightop which I have spent £1000's restoring. Due to my...

0 Replies

1096 Views

Last post by nickmeaney
30 Apr 2014, 11:55
EJ25 DOHC Syncro Heating at 0mph

Last post by bikermike87 « 28 Apr 2014, 22:19
Replies: 37
by bikermike87 » 21 Mar 2014, 17:37
1

2

3
Hi,

So... really silly to buy a non standard bus when im a novice, but you have to learn somewhere!!

My van gets up to temp fine and the heaters...
37 Replies

15860 Views

Last post by bikermike87
28 Apr 2014, 22:19
Turboing my 1Y...Any advice.

Last post by graham-jac « 24 Apr 2014, 18:36
Replies: 1
by Chopper » 04 Apr 2014, 10:12

Hi all

I'm currently in the process of Turboing my 1Y.
I've a 1Y with the TD block that I've been running in the van for the last year.
I've got a...

1 Replies

1282 Views

Last post by graham-jac
24 Apr 2014, 18:36
Turbo

Last post by Brendanruddymusicman « 23 Apr 2014, 10:54

by Brendanruddymusicman » 23 Apr 2014, 10:54

Hi folks, I was just wondering if there is any other turbo I can fit to my 1.9td AAZ,
engine, at present it is fitted with the turbo and manifold...

0 Replies

1175 Views

Last post by Brendanruddymusicman
23 Apr 2014, 10:54
AGG instructions please, shopping list

Last post by badgerfax « 20 Apr 2014, 21:32
Replies: 4
by badgerfax » 20 Apr 2014, 17:42

Hi, I've been contemplating moving over from my 1.9 DG to an AGG and seen mentioned a list of components required to do the conversion.

Would anyone...

4 Replies

1638 Views

Last post by badgerfax
20 Apr 2014, 21:32
Additional Electric water pump and AAZ injection pump wiring

Last post by pete_vincent « 18 Apr 2014, 08:23

by pete_vincent » 18 Apr 2014, 08:23

Hi all,
I hope you wise people could help me on a couple of questions on my jx to aaz conversion? I have searched but as I have discovered there are...

0 Replies

2024 Views

Last post by pete_vincent
18 Apr 2014, 08:23
JX turbo intake for AAZ conversion

Last post by vandad « 17 Apr 2014, 22:27
Replies: 6
by H.Mc » 30 Mar 2014, 20:35

Help............ Ive searched on Wiki and seen a photo of a rubber banjo that then allowed the JX turbo air intake to be fitter under the engine...

6 Replies

4160 Views

Last post by vandad
17 Apr 2014, 22:27
2.5 tdi mid mounted

Last post by silverbullet « 17 Apr 2014, 18:46
Replies: 9
by craphippy » 24 Feb 2012, 16:03

I have recently started to convert my t25 into a 2.5 tdi mid mount using the early audi 100 engine and 6 speed box, everything is cut out and the...

9 Replies

5784 Views

Last post by silverbullet
17 Apr 2014, 18:46
1.6TD JX pump on AAZ engine

Last post by chrisbeck « 17 Apr 2014, 13:51
Replies: 5
by Canadark » 05 Apr 2014, 00:18

Hey all,
We have a 1989 Syncro Tristar that came from the factory with a 1.6TD JX engine. A couple years ago the PO had a shop install a new AAZ long...

5 Replies

9701 Views

Last post by chrisbeck
17 Apr 2014, 13:51
Pics needed

Last post by Camptramp « 15 Apr 2014, 12:32
Replies: 2
by Camptramp » 14 Apr 2014, 12:56

Hi guys,

I was just wondering if anyone could be of assistance. My partner and I picked up a T25 rolling shell and have a 1.9 TDI AAZ engine from a...

2 Replies

1554 Views

Last post by Camptramp
15 Apr 2014, 12:32
Subaru EJ25 engine sump

Last post by aruntaylor « 13 Apr 2014, 07:18
Replies: 8
by jed the spread » 12 Feb 2014, 20:14

Could one of you kind chaps please tell me the best place to buy a shortened sump for a Subaru EJ25 engine please.

Jed

8 Replies

4152 Views

Last post by aruntaylor
13 Apr 2014, 07:18
Loss of power at motorway speeds

Last post by Jiminez « 10 Apr 2014, 09:03
Replies: 2
by Jiminez » 03 Apr 2014, 22:21

Hi
(Posted this the other day, but in the wrong forum)...
I'm a new owner and total newb when it comes to mechanics really, so apologies if this...

2 Replies

1624 Views

Last post by Jiminez
10 Apr 2014, 09:03
1.9 AAZ Umwelt Inj Pump Leak

Last post by max and caddy « 08 Apr 2014, 22:18
Replies: 3
by JamesKT25 » 06 Feb 2014, 19:29

The aaz lump in the girlfriends golf is leaking. The os a sensor/switch located in the middle of the for injection hoses. This is the leaky culprit....

3 Replies

1668 Views

Last post by max and caddy
08 Apr 2014, 22:18
oil spattering out of dipstick tube

Last post by Kermit'skeeper « 08 Apr 2014, 18:04
Replies: 5
by trentjim » 07 Apr 2014, 22:11

did a 125 mile run at 60+ this weekend and was surprised to find oil spatter all over the tailgate, once the engine cover was off the source is...

5 Replies

2889 Views

Last post by Kermit'skeeper
08 Apr 2014, 18:04
New box not lining up GTi conversion

Last post by ferraldog « 06 Apr 2014, 08:54
Replies: 5
by ferraldog » 04 Apr 2014, 17:40

Hi there hive-mind.

I'm midway through a CS diesel to AGG GTi conversion, and under good advice here, I've opted to replace the low revving 4 speed...

5 Replies

2371 Views

Last post by ferraldog
06 Apr 2014, 08:54
Loss of power at motorway speed

Last post by Jiminez « 02 Apr 2014, 20:27
Replies: 3
by Jiminez » 01 Apr 2014, 23:13

Hi
New owner and total newb when it comes to mechanics really, so apologies if this description isn't clear and becomes quite long!
I've done a few...

3 Replies

2435 Views

Last post by Jiminez
02 Apr 2014, 20:27
Beside myself!

Last post by Funbus « 01 Apr 2014, 07:15
Replies: 3
by jonnyoffcas79 » 31 Mar 2014, 17:53

Hi guys not the first post I've done, most of my posts have been for parts on my doka25. I really love the old girl and so far we have spent a...

3 Replies

1765 Views

Last post by Funbus
01 Apr 2014, 07:15
Agg fuel pump issues

Last post by ELVIS « 30 Mar 2014, 12:33
Replies: 2
by Rust Bucket » 29 Mar 2014, 13:54

My fuel pump has recently stopped working (mk2 gti) there's power at the push on socket that attaches to the pump it just doesn't do anything. The...

2 Replies

1949 Views

Last post by ELVIS
30 Mar 2014, 12:33
Engine codes - AFN, AHU etc

Last post by lloydy « 29 Mar 2014, 12:26
Replies: 7
by Winchweight » 28 Mar 2014, 19:06

Hi, dumb question, but when looking for a donor 1.9tdi, where do I need to look on the car to get the engine code as I'm looking for an AFN equipped...

7 Replies

5134 Views

Last post by lloydy
29 Mar 2014, 12:26

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