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Last post

engine turning over, but won't fire up

Last post by Aidan « 11 May 2010, 17:20
Replies: 1
by bigfish » 11 May 2010, 12:15

My 2.1 mpi van has been stood for a number of months(slightly nose down with a small amount of fuel in the tank), i tried to fire up the van but it...

1 Replies

545 Views

Last post by Aidan
11 May 2010, 17:20
Plastic fuel filler neck surround

Last post by Plasticman « 11 May 2010, 17:11
Replies: 3
by Plasticman » 10 May 2010, 21:16

Any where I can get one besides JK (too much postage)
mike

3 Replies

694 Views

Last post by Plasticman
11 May 2010, 17:11
Standard ride height measurement?

Last post by kevtherev « 11 May 2010, 13:07
Replies: 8
by keytouch » 11 May 2010, 08:12

Sorry if this has been asked beofre, however I have seacrched and my eyes went funny trying to find the answer...

As far as I am aware, the springs...

8 Replies

1984 Views

Last post by kevtherev
11 May 2010, 13:07
Fuel Hose sizes

Last post by rugchucker « 11 May 2010, 06:22
Replies: 6
by rugchucker » 10 May 2010, 15:59

Folks
I'm just thinking of replacing my fuel hoses. My van is a 1980 Aircooled and my question is:

What size hose do I need to order. I am looking...

6 Replies

1675 Views

Last post by rugchucker
11 May 2010, 06:22
Carb question

Last post by j4jon « 10 May 2010, 20:43
Replies: 3
by j4jon » 09 May 2010, 20:00

I've swapped the engine in my bus today with another one that I bought complete. At the time I was told that it had a bit of a fuel leak from one of...

3 Replies

911 Views

Last post by j4jon
10 May 2010, 20:43
running problems

Last post by glyn « 10 May 2010, 20:37
Replies: 6
by glyn » 07 May 2010, 21:11

I'm in the final stages of the rebuild of my van but now i'm having running problems so any help would be good.
Its a DG engine with a pierburg carb,...

6 Replies

1146 Views

Last post by glyn
10 May 2010, 20:37
What Spark Plug Fits The 2L CU

Last post by tobydog « 10 May 2010, 20:10
Replies: 3
by Becsteer » 05 May 2010, 10:52

This might sound stupid but does anyone know what type of spark plug goes into 1981 Aircooled 2L CU engine. The Haynes gives 3 options I just picked...

3 Replies

926 Views

Last post by tobydog
10 May 2010, 20:10
only 3.5ltr ?

Last post by ghost123uk « 10 May 2010, 18:13
Replies: 7
by matt brighton » 03 May 2010, 22:03

Hi all......

Drained n Changed the gearbox oil today on my 1982 t25 1.6d non turbo.

I Made sure it was level - using a spirit level - and using...

7 Replies

1254 Views

Last post by ghost123uk
10 May 2010, 18:13
coolant topup

Last post by Ian Hulley « 10 May 2010, 18:03
Replies: 2
by tomsneade » 10 May 2010, 17:05

Hi, could anyone tell me if it is usual to have to top up the coolant so frequently...One month ago (when I got the van) the coolant level was at min...

2 Replies

570 Views

Last post by Ian Hulley
10 May 2010, 18:03
2nd gear selection problems

Last post by mikec « 10 May 2010, 12:36
Replies: 6
by mikec » 23 Apr 2010, 09:09

Hi folks

My 1985 4-speed van doesn't like going into 2nd gear sometimes.

The front of the gear shifter mechanism is as near as I'm ever going to...

6 Replies

1042 Views

Last post by mikec
10 May 2010, 12:36
Halfords blue AntiFreeze -v- VW G12

Last post by Oldiebut goodie « 10 May 2010, 10:22
Replies: 13
by ryoc » 08 May 2010, 13:05

After a water pipe split and lost all the coolant on my 1990 petrol Caravelle, I have replaced the pipe and bought some Halfords blue Antifreeze....

13 Replies

5446 Views

Last post by Oldiebut goodie
10 May 2010, 10:22
buzzer of doom

Last post by paulweld « 09 May 2010, 22:23
Replies: 2
by paulweld » 09 May 2010, 15:50

In need of a quick fix i know there is a fair bit on here about the BOD but it take ages to find the right info ! so how can i disable it as i intend...

2 Replies

844 Views

Last post by paulweld
09 May 2010, 22:23
Trailing Arm

Last post by Cruz « 09 May 2010, 20:11
Replies: 5
by Bert2 » 07 May 2010, 20:45

Had to take off the passenger side trailing arm from my 83 van, I found a 1.5 1 hole on the inside next to the outer bush, I was going to do a weld...

5 Replies

718 Views

Last post by Cruz
09 May 2010, 20:11
Any ideas on what my clutch size might be?

Last post by toomanytoys « 09 May 2010, 19:54
Replies: 5
by italianjob » 09 May 2010, 19:34

Hey hows it going?

Need to replace the clutch on my '85 C reg 1.9 DG petrol WBX - I know the only real way to know is by opening up the gearbox, but...

5 Replies

692 Views

Last post by toomanytoys
09 May 2010, 19:54
help needed!! diesel in the water

Last post by crally « 09 May 2010, 19:52
Replies: 10
by crally » 07 May 2010, 22:08

i know it sounds impossible but yes i put diesel into the water (that is used for sink) holder, it needed a key to be opened and i just did it. i...

10 Replies

1428 Views

Last post by crally
09 May 2010, 19:52
Accelerator cable probelms HELP !!

Last post by tonyandjulie « 09 May 2010, 19:31
Replies: 8
by tonyandjulie » 08 May 2010, 18:43

This is really doing my head in ......ok here goes....1.6D. Under the front of the van is a long section of plastic tube that the accelerator cable...

8 Replies

1067 Views

Last post by tonyandjulie
09 May 2010, 19:31
change oil filter without draining oil?

Last post by Red Westie « 09 May 2010, 11:57
Replies: 4
by xpress » 08 May 2010, 22:13

here's a quickie. can i change the oil filter without draining the oil?

also the oil level might be a bit high, i thought taking the filter out and...

4 Replies

604 Views

Last post by Red Westie
09 May 2010, 11:57
running problems

Last post by VWCamperfan « 08 May 2010, 21:52
Replies: 3
by vdubwill » 08 May 2010, 15:47

hey guys

i have a 1984 1.9 DG engine (petrol)

its been playing up for a while, but only occasionally

when driving along it will suddenly lose...

3 Replies

842 Views

Last post by VWCamperfan
08 May 2010, 21:52
identity of recon engine

Last post by Simon Baxter « 08 May 2010, 20:50
Replies: 7
by melmelody » 06 May 2010, 14:13

hi all,
i dont suppose anyone will have an answer to this but its worth a try.i've bought a second hand 2.0 cu Aircooled engine that looks as though...

7 Replies

1933 Views

Last post by Simon Baxter
08 May 2010, 20:50
Valve clearances on a CU

Last post by kevtherev « 08 May 2010, 17:23
Replies: 13
by albertramsbottom » 07 May 2010, 13:23

I have just done my valves. I losened the screw and then wound it in so just touching and then wound in a further 2 turns, as the bentley states. But...

13 Replies

1282 Views

Last post by kevtherev
08 May 2010, 17:23
i' ve never had a diesel before!

Last post by tomsneade « 08 May 2010, 14:58
Replies: 9
by tomsneade » 06 May 2010, 12:41

Hi, is it usual to have to use the choke every time on a diesel engine and for it to struggle for 10 secs or so before firing up? I am used to my...

9 Replies

1322 Views

Last post by tomsneade
08 May 2010, 14:58
Diesel Engine

Last post by toomanytoys « 08 May 2010, 13:04
Replies: 5
by Tug » 08 May 2010, 09:34

Hi,

I need a little advice with regards to which engine / parts I need to install a Diesel engine in to my Camper.
Im no novice when it comes to...

5 Replies

679 Views

Last post by toomanytoys
08 May 2010, 13:04
Fierce Clutch

Last post by pionte « 07 May 2010, 23:06
Replies: 11
by CovKid » 02 May 2010, 09:14

Any idea how long my new clutch will take to bed in? The old one was getting close to the rivets so fitted a new clutch when I removed the transaxle...

11 Replies

1355 Views

Last post by pionte
07 May 2010, 23:06
judder, judder costing me £££'s

Last post by toomanytoys « 07 May 2010, 21:36
Replies: 18
by mrtanz » 07 May 2010, 18:07
1

2
Hi all,

Poorly t25 camper 1980 1584cc air cooled CT enginge code.

Serious Judder from the back when driving.

Checked the engine mounts, Had a new...
18 Replies

2238 Views

Last post by toomanytoys
07 May 2010, 21:36
Aircooled/watercooled tappets

Last post by faggie « 07 May 2010, 21:15
Replies: 4
by Ian Hulley » 07 May 2010, 08:32

Are these one and the same ?

Ian.

4 Replies

852 Views

Last post by faggie
07 May 2010, 21:15
Crankshaft Seal - Flywheel Bolts.....

Last post by T25Convert « 07 May 2010, 19:57
Replies: 17
by T25Convert » 06 May 2010, 21:39
1

2
Hi All,

I'm currently dropping engine oil all over the place, so its time to do the crank seal behind the flywheel.

I've read the WIKI, the Haynes...
17 Replies

3546 Views

Last post by T25Convert
07 May 2010, 19:57
Valve settings

Last post by Steve Goddard « 07 May 2010, 19:24
Replies: 2
by Steve Goddard » 06 May 2010, 21:25

Hi
Could anyone run me through the basics of valve settings for a water cooled 1.9?
The Haynes manual is very vague .
What I need to know is the...

2 Replies

575 Views

Last post by Steve Goddard
07 May 2010, 19:24
boost pin upgrade

Last post by ringo « 07 May 2010, 14:19
Replies: 5
by paulweld » 07 May 2010, 07:44

Hi been trying to find info on the boost pin upgrade for my aaz conversion but cant find any so far ( how to change it etc ) ! any pointers /help...

5 Replies

1556 Views

Last post by ringo
07 May 2010, 14:19
air cooled oil leak through the petrol pump

Last post by bigherb « 07 May 2010, 10:30
Replies: 2
by scootersjamie » 06 May 2010, 19:00

i have a 2.0 litre air cooled transporter,fitted with elecfric fuel pump,it still has the origanel pump fitted which has just started dripping...

2 Replies

566 Views

Last post by bigherb
07 May 2010, 10:30
Cold start ok - warm/hot start not so ok (2.1DJ/LPG)

Last post by smcd999 « 06 May 2010, 18:10
Replies: 5
by Yozza » 03 May 2010, 06:24

Ay up,
I've had a few problems lately so I apologise for yet another thread! Recently she has been playing up, when it's a cold start she'll fire up...

5 Replies

1139 Views

Last post by smcd999
06 May 2010, 18:10
life span of a 1.6td

Last post by AndyRach « 06 May 2010, 17:54
Replies: 13
by si&helen cali89 » 03 May 2010, 17:46

i have a 1989 westy cali 1.6td its just completed 130000 miles i no there are many factors to alife of an engine but just wondered how many more...

13 Replies

1885 Views

Last post by AndyRach
06 May 2010, 17:54
Turbo rebuild - any advice?

Last post by Hoss « 06 May 2010, 17:27
Replies: 3
by Hoss » 03 May 2010, 21:30

Hello all,
I've found a rebuild kit online and am thinking of saving myself a small fortune and doing it myself. I don't think my turbo problem is...

3 Replies

643 Views

Last post by Hoss
06 May 2010, 17:27
1.9 to 2.1

Last post by ricicles « 06 May 2010, 16:35
Replies: 57
by texasuk » 15 Mar 2010, 20:08
1

2

3

4
I've searched here, the Wiki and the tech archive and can't find a direct answer so I'm taking the risk and asking it out loud here.

Can you just...
57 Replies

6841 Views

Last post by ricicles
06 May 2010, 16:35
Fuel Drain Back

Last post by jamesc76 « 06 May 2010, 15:56
Replies: 5
by Titus A Duxass » 06 May 2010, 11:34

JX 1,6 TD.
For some reason the fuel is draining back into the tank when I park up over a couple of days.

At the Syncro 25 bash we were parked for 4...

5 Replies

771 Views

Last post by jamesc76
06 May 2010, 15:56
leaky injector pipe?

Last post by R0B « 06 May 2010, 13:01
Replies: 2
by lhd » 05 May 2010, 22:00

Is there any thing that can be done or is it a replacement? :?
Cheers Rob.

2 Replies

541 Views

Last post by R0B
06 May 2010, 13:01
diesel engine and glow plug indicator light

Last post by gaz f « 06 May 2010, 12:15
Replies: 2
by tomsneade » 06 May 2010, 12:03

Hi. Could anybody advise me on how long I should wait before turning the ignition switch fully on if my glow plug indicator light is not working and...

2 Replies

622 Views

Last post by gaz f
06 May 2010, 12:15
1.9dg temp gauge

Last post by little.legs « 06 May 2010, 12:05
Replies: 12
by little.legs » 24 Apr 2010, 13:07

Hi, having done search I'm getting really confused with my temp gauge. Most people seem to say theirs reads about halfway. In the 2 years I've had...

12 Replies

2295 Views

Last post by little.legs
06 May 2010, 12:05
accidentally drilled a hole

Last post by jimpainter « 06 May 2010, 12:03
Replies: 9
by treacle » 04 May 2010, 20:56

i accidentally drilled a hole in the top of the N/Side Fuel expansion tank
will i have to replace it or can i just plug it i did it when i was...

9 Replies

1400 Views

Last post by jimpainter
06 May 2010, 12:03
I think its terminal

Last post by neil3965 « 06 May 2010, 10:26
Replies: 41
by albertramsbottom » 02 May 2010, 12:54
1

2

3
Over heated again today after 40 mins idling. timed it 5degs ATDC. Still the same, the oil light starts to flicker and the engine is very hot. In...
41 Replies

5435 Views

Last post by neil3965
06 May 2010, 10:26
1.6td timing marks for crank pulley?

Last post by vwwidow « 06 May 2010, 07:46
Replies: 3
by vwwidow » 05 May 2010, 17:55

please forgive me if the answer is here on the forum somewhere but i have searched and couldnt find it.

im trying to find timing marks for the crank...

3 Replies

897 Views

Last post by vwwidow
06 May 2010, 07:46
Dizzy wiring plug

Last post by orangebooboobearcrew « 05 May 2010, 22:23
Replies: 1
by orangebooboobearcrew » 03 May 2010, 16:41

Hello,

The wiring plug on our dizzy snapped off when I was trying to refit last week - d'oh :shock:

I ordered a replacement Hall sender from JK...

1 Replies

447 Views

Last post by orangebooboobearcrew
05 May 2010, 22:23
Hydraulic or Mechanical lifters

Last post by albertramsbottom « 05 May 2010, 21:09
Replies: 1
by albertramsbottom » 05 May 2010, 20:49

Emmmm

I adjusted me valve clearances to 0.006 today and then subsequently read in my Aircooled rebuild engine book that the use of a feeler guageis...

1 Replies

453 Views

Last post by albertramsbottom
05 May 2010, 21:09
handbrake trouble

Last post by fairwynds « 05 May 2010, 12:33
Replies: 8
by purplecrocs » 04 May 2010, 11:34

Hi.

I'm having trouble with my handbrake, basically it won't hold the van on a slope unless I really pull it up hard - i mean with quite a lot of...

8 Replies

1074 Views

Last post by fairwynds
05 May 2010, 12:33
gear selection front

Last post by Plasticman « 04 May 2010, 23:21
Replies: 21
by Epiphone » 23 Feb 2010, 17:05
1

2
Hi all, tralled through a few threads on hear about gear selectin. Ive had trouble with mine since the day I bought it.

get a clicking noise when...
21 Replies

3854 Views

Last post by Plasticman
04 May 2010, 23:21
Vacuum advance

Last post by toomanytoys « 04 May 2010, 20:40
Replies: 2
by djhammy » 04 May 2010, 19:26

HI guys just had the vacuum advance unit replaced on my distributor. My Mechanic said the original one had broken as it couldn't move the distributor...

2 Replies

602 Views

Last post by toomanytoys
04 May 2010, 20:40
Fuel hose

Last post by Red Westie « 04 May 2010, 20:38
Replies: 1
by kentishvanman » 04 May 2010, 19:42

Hi,
Has anyone changed/replaced the hoses on their breather tank system.
WIKI says it's do-able with wheel off, any comments?
Difficult to see from...

1 Replies

428 Views

Last post by Red Westie
04 May 2010, 20:38
Yet another speedo question - legal aspect to this one

Last post by Red Westie « 04 May 2010, 20:37
Replies: 4
by silverbullet » 04 May 2010, 16:13

I had to change the speedo in the 2.6 SA since it was reading a good 10% slow - not good. The one fitted said 805 on the face (but strange numerals,...

4 Replies

750 Views

Last post by Red Westie
04 May 2010, 20:37
brake pads backing coming off............

Last post by VWCamperfan « 04 May 2010, 18:13
Replies: 4
by gti mad man » 03 May 2010, 17:00

my front brakes squeeked so toiok them off for a clean re copper grease but noticed on the rear of the pads the rubber type plastic coating had worn...

4 Replies

665 Views

Last post by VWCamperfan
04 May 2010, 18:13
collapsed tappet?

Last post by VWCamperfan « 04 May 2010, 17:58
Replies: 1
by Rozzo » 04 May 2010, 17:32

hi
2.0 CU engine
can anyone tell me wether its normal to be able to push the pushrod end of one of my rockers in half an inch by finger pressure? i...

1 Replies

471 Views

Last post by VWCamperfan
04 May 2010, 17:58
Starter doesnt start because the spade connector gets fusty

Last post by ringo « 04 May 2010, 17:06
Replies: 9
by ringo » 29 Apr 2010, 20:30

Really annoys me this - and it seems to happen once a year if not more.

Got into the van today and it wouldnt start - turned the key and nada.

I...

9 Replies

1037 Views

Last post by ringo
04 May 2010, 17:06

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