T25 Alternative Engine Forum

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Last post

tdi clutch bolts?

Last post by ratinyho « 30 Jun 2015, 11:19
Replies: 2
by ratinyho » 29 Jun 2015, 19:39

I'm swapping my clutch and flywheel this week.

Can anyone confirm if the clutch bolts from the Jx Set up are the same as the Tdi bolts?

2 Replies

1372 Views

Last post by ratinyho
30 Jun 2015, 11:19
Non T25 but still VW query

Last post by voodoopenguin « 29 Jun 2015, 10:50
Replies: 4
by voodoopenguin » 28 Jun 2015, 19:17

A friend is having a problem with their 2004 1.6i Golf. From what I can gather the Golf was showing some faults so went in to the garage who said...

4 Replies

3018 Views

Last post by voodoopenguin
29 Jun 2015, 10:50
TDI INTO PICK-UP

Last post by Tez « 29 Jun 2015, 06:46
Replies: 24
by Tez » 26 Jun 2015, 06:22
1

2
Is there enough room under the load bed on a T3 pick-up to fit a 1.9 TDI without tilting it over? Cheers
24 Replies

8722 Views

Last post by Tez
29 Jun 2015, 06:46
What bette non VW engine will drop straight into 1.6 diesel?

Last post by silverbullet « 27 Jun 2015, 22:12
Replies: 7
by Troopy » 26 Jun 2015, 13:49

As above, anyone got any suggestions as to a better engine that I can swap straight out without too much fuss?

7 Replies

3028 Views

Last post by silverbullet
27 Jun 2015, 22:12
The next mod - what gearbox mod or replacement for the AAZ?

Last post by silverbullet « 25 Jun 2015, 06:05
Replies: 14
by MattBW » 23 Apr 2015, 11:00

So the AAZ is in and running nicely, with no leaks, so Im a happy camper. It's currnetly on the original 1.6d box which as you can imagine is a...

14 Replies

7189 Views

Last post by silverbullet
25 Jun 2015, 06:05
Whats this part for then?

Last post by axeman « 25 Jun 2015, 05:08
Replies: 12
by silverbullet » 20 Jun 2015, 20:19

onclick= window.open(this.href);return false;

12 Replies

4027 Views

Last post by axeman
25 Jun 2015, 05:08
1.6d cy engine number?

Last post by Oldiebut goodie « 24 Jun 2015, 15:46
Replies: 3
by pinpointer01 » 24 Jun 2015, 12:03

Can anyone tell me what vehicles the 1.6 d cy engines were fitted to? I have a cy engine and need to know if it would be a straight engine swap for...

3 Replies

2764 Views

Last post by Oldiebut goodie
24 Jun 2015, 15:46
Is there a definitive air-cooled to water-cooled thread?

Last post by skiron « 24 Jun 2015, 02:00
Replies: 4
by volks_womble » 19 Aug 2014, 20:54

Evening,

Despite only just acquiring my van, it is something I have had in the back of my mind for a long time. My intention was always to end up...

4 Replies

2540 Views

Last post by skiron
24 Jun 2015, 02:00
afn tdi clutch problems

Last post by davegsm82 « 23 Jun 2015, 22:16
Replies: 8
by young'er » 23 Jun 2015, 07:50

help needed having problems with my clutch install, have fitted an afn sharan engine using the sharan solid flywheel and pressure plate along with a...

8 Replies

3029 Views

Last post by davegsm82
23 Jun 2015, 22:16
T3 1.9DG to Subaru (automatic gearbox)

Last post by EddietheHead « 23 Jun 2015, 12:03
Replies: 4
by EddietheHead » 17 Jun 2015, 13:44

Hello!

I'm new at the forum, from the Lowlands and 23 years old. I'm running with a 1989 t3 2wd panelvan converted to a Camper. Redone the entire...

4 Replies

4492 Views

Last post by EddietheHead
23 Jun 2015, 12:03
T25 Gearbox Question

Last post by anaconda « 22 Jun 2015, 22:27
Replies: 6
by kyle_irl » 12 Jun 2015, 10:13

Hi all,

I have a T25 with a 1Y diesel fitted, when I got the van it had a 5 speed fitted, this gearbox gave up and I have recently replaced it with...

6 Replies

6690 Views

Last post by anaconda
22 Jun 2015, 22:27
workshop manual for 1991 golf gtd or wiring diagram

Last post by dave friday « 22 Jun 2015, 21:09

by dave friday » 22 Jun 2015, 21:09

Evening all,any ideas where I can get the above? can be paper/cd or download .
Ta.

0 Replies

2155 Views

Last post by dave friday
22 Jun 2015, 21:09
Recommended converter in Scotland

Last post by Aberdeenbus « 22 Jun 2015, 13:48
Replies: 1
by IainG » 21 Jun 2015, 14:41

I've got a 2.5 Legacy motor ready to go into my 2.1 T25 and I'm looking for someone to fit it for me.
My local garage will do it, but as they've not...

1 Replies

1496 Views

Last post by Aberdeenbus
22 Jun 2015, 13:48
VAG 01E transmission question

Last post by silverbullet « 20 Jun 2015, 16:06
Replies: 1
by silverbullet » 20 Jun 2015, 15:25

Bit of an odd enquiry, on behalf of a third party trying to find some driveshafts for a mid-engined project:
What car/years had the 01E transaxle,...

1 Replies

1131 Views

Last post by silverbullet
20 Jun 2015, 16:06
Nut or something missing where dipstick tube enters TD block

Last post by mikec « 20 Jun 2015, 12:38
Replies: 8
by mikec » 25 May 2015, 13:51

Not a brilliant photo but.

The dipstick tube goes into a bigger tube poking out of the block. Way too Loose/free movement.

What should it look like?

8 Replies

4672 Views

Last post by mikec
20 Jun 2015, 12:38
AAZ thermostat

Last post by mikec « 20 Jun 2015, 08:01
Replies: 1
by mikec » 15 Jun 2015, 08:17

Hi

The thermostat in my AAZ doesn't look like the ones in pictures (photos and tech drawings) it has its own rubber seal attached. So when I...

1 Replies

1241 Views

Last post by mikec
20 Jun 2015, 08:01
1y engine exploded view ?

Last post by stevie43_uk « 17 Jun 2015, 16:32
Replies: 6
by stevie43_uk » 15 Jun 2015, 14:19

Hi All,

Would anyone know where I can find an exploded view of a 1.9d 1Y engine pls ?
I've trawled t'internet without success

Ta in advance

Steve

6 Replies

2799 Views

Last post by stevie43_uk
17 Jun 2015, 16:32
gearbox / transmission that high rev problem at 70mph!

Last post by broutta « 16 Jun 2015, 07:21
Replies: 13
by broutta » 08 Jun 2015, 08:16

Hi all

I have been trawling on the forums for ages trying to figure out what is the best gearbox to use and what is the best thing to drop those...

13 Replies

9900 Views

Last post by broutta
16 Jun 2015, 07:21
Can I replace T25 1.6/7 diesel with VW Caddy 1.9 sdi AYQ

Last post by colinthefox « 15 Jun 2015, 20:41
Replies: 6
by Jean Claude Damn Van » 09 Jun 2015, 15:13

Hi
I'm living through a classic nightmare. My beloved T251.6/7 straight diesel has died and needs replacement.
Is there a tech wizard out there who...

6 Replies

4761 Views

Last post by colinthefox
15 Jun 2015, 20:41
t25-afn electrical help

Last post by jed the spread « 14 Jun 2015, 19:33
Replies: 3
by young'er » 14 Jun 2015, 11:58

hi looking for help to wire in the installed afn engine into my multivan, on a tight schedule as need finishing for the 24th June, can anyone help or...

3 Replies

1629 Views

Last post by jed the spread
14 Jun 2015, 19:33
Identifying my 1.9d engine

Last post by ELVIS « 14 Jun 2015, 12:56
Replies: 8
by stevie43_uk » 07 Jun 2015, 11:40

Hi All,

I'm trying to identify what type of 1.9d engine I have so I can order parts for it.
The block has been line bored and new shells, rings etc...

8 Replies

3537 Views

Last post by ELVIS
14 Jun 2015, 12:56
AAZ engine conversion maintenance advice.

Last post by TomBombadil « 13 Jun 2015, 10:23
Replies: 3
by TomBombadil » 12 Jun 2015, 14:36

Hello to all..

I was hoping I could get some advise regarding my AAZ engine conversion. My van and engine had been idle for approx two years and I...

3 Replies

2407 Views

Last post by TomBombadil
13 Jun 2015, 10:23
alternative petrol vw engines ????

Last post by discipleofsketch « 11 Jun 2015, 12:49
Replies: 1
by boonflap2006 » 09 Jun 2015, 21:13

hi was reading up on alternative engines it seem go subaru or go vw diesel

dose any one know about other petrol engines

wot about golf se or cl...

1 Replies

1483 Views

Last post by discipleofsketch
11 Jun 2015, 12:49
Non VW: cleaning inlet manifold on Vauxhall 2.0DTi

Last post by scimdiesel « 10 Jun 2015, 16:49
Replies: 7
by Reimotim » 27 May 2015, 09:59

Hi guys,

Just interested if anyone on here has any experience of this...
My 2003 zafira has an EGR circulation fault (P0400). It has done 150000...

7 Replies

3879 Views

Last post by scimdiesel
10 Jun 2015, 16:49
AAZ alternator wiring

Last post by Al Housman « 10 Jun 2015, 05:43
Replies: 5
by Al Housman » 09 Jun 2015, 09:15

I have just fitted another AAZ engine in my Syncro Doka and have used the alternator off the donor vehicle(Valeo 70 amp) instead of the original JX...

5 Replies

2431 Views

Last post by Al Housman
10 Jun 2015, 05:43
Subaru conversion. What goes on here?

Last post by Big Bear « 07 Jun 2015, 20:43
Replies: 4
by Big Bear » 07 Jun 2015, 12:56

Hi all,

After a spot of help again if anybody can lend some knowledge...

Can somebody please advise if I need to connect anything to the circled...

4 Replies

2173 Views

Last post by Big Bear
07 Jun 2015, 20:43
t3 afn wireing loom HELP-HELP HELP

Last post by davegsm82 « 06 Jun 2015, 08:56
Replies: 4
by boonflap2006 » 03 Jun 2015, 20:33

HI I NEED SOME WIRING GUIDEDENCE

can any one help me in try to wire up my engine

i have a audi a4 engine 1.9tdi afn not sure of age
it came with a...

4 Replies

2980 Views

Last post by davegsm82
06 Jun 2015, 08:56
non-T25 - aftermarket catalytic converters

Last post by California Dreamin « 04 Jun 2015, 09:43
Replies: 8
by discipleofsketch » 03 Jun 2015, 13:46

Sorry for the non-T25 post, most of the car specific forums seem to be US orientated, so thought I might get some more relevant advice here.

Besides...

8 Replies

3952 Views

Last post by California Dreamin
04 Jun 2015, 09:43
A quote on a replacement engine.

Last post by silverbullet « 02 Jun 2015, 22:13
Replies: 12
by anaconda » 18 May 2015, 19:17

Evening all.

Could 80/90 ers in the trade, or otherwise super clever teckie types please give me a price (ball park if that's all you can do) to fit...

12 Replies

10527 Views

Last post by silverbullet
02 Jun 2015, 22:13
Water pump leaking suddenly

Last post by mikec « 01 Jun 2015, 14:08
Replies: 7
by mikec » 21 May 2015, 10:54

My newly acquired 1.9TD (was 1.6td) has spontaneously started leaking from the water pump. She did do some hard up and down hill work yesterday but...

7 Replies

3007 Views

Last post by mikec
01 Jun 2015, 14:08
AAZ water pump bolt sheered removing from housing

Last post by mikec « 01 Jun 2015, 14:06
Replies: 3
by mikec » 31 May 2015, 18:49

Don't ask how. This one was way tighter than the others so not blaming myself for this.

The question is, can I get away without this?

Downside is...

3 Replies

1640 Views

Last post by mikec
01 Jun 2015, 14:06
Turbo- oil in exhaust

Last post by PhilXXJ « 31 May 2015, 20:02
Replies: 5
by PhilXXJ » 31 May 2015, 12:38

just fitted a newish turbo to my aaz ( looks low mileage anyway seller seemed pretty honest) however very smoky when revving every few secs and oil...

5 Replies

1874 Views

Last post by PhilXXJ
31 May 2015, 20:02
Overheating and (a lot) of white smoke...

Last post by Jetfitzmaurice « 31 May 2015, 16:30
Replies: 2
by GrimeyGerry » 31 May 2015, 14:46

Please can anyone help before I take a trip to a garage tomorrow?!

I've got a 1.9 diesel (1990) and it's been reading a bit warm on the gauge for...

2 Replies

1689 Views

Last post by Jetfitzmaurice
31 May 2015, 16:30
Expansion tank bracket?

Last post by ELVIS « 26 May 2015, 21:40

by ELVIS » 26 May 2015, 21:40

Any of you chaps that have done engine conversions, know of a company that makes a gucci aftermarket braket that holds the fish bowl type header...

0 Replies

1800 Views

Last post by ELVIS
26 May 2015, 21:40
AAZ fitted

Last post by Andyvandy « 26 May 2015, 17:04
Replies: 2
by Andyvandy » 26 May 2015, 12:46

My Westy had the AAZ conversion done by the previous owner and is fine.
Just wondered if it would benefit from an oil cooler -(probably not needed in...

2 Replies

1074 Views

Last post by Andyvandy
26 May 2015, 17:04
AAZ turbo oil feed problem

Last post by PhilXXJ « 24 May 2015, 13:31
Replies: 2
by PhilXXJ » 24 May 2015, 11:06

I recently bought a new..ish turbo for my aaz , however noticed this morning the oil feed and drain part of the turbo ( sorry don't know technical...

2 Replies

1284 Views

Last post by PhilXXJ
24 May 2015, 13:31
Subaru EJ25 Coolant & Oil

Last post by Dollytony « 22 May 2015, 17:48
Replies: 3
by Dollytony » 22 May 2015, 07:01

Getting close now to finishing my EJ25 SOHC conversion, been reading various bits on the web about what coolant to run in the Subaru engine, can...

3 Replies

1423 Views

Last post by Dollytony
22 May 2015, 17:48
Tdi conversion. Any tips

Last post by syncroandy « 22 May 2015, 12:30
Replies: 10
by Al Housman » 21 May 2015, 14:12

My latest AAZ has lasted just 2 weeks before throwing a conrod so time to look at alternatives.

Having spoken to Aidan (that guru of all things...

10 Replies

8464 Views

Last post by syncroandy
22 May 2015, 12:30
WBX breather tower and oil coolers on an updated engine

Last post by silverbullet « 22 May 2015, 06:58
Replies: 7
by silverbullet » 21 May 2015, 17:20

Question? How necessary is the breather tower if you run an oil cooler and modern semi or full synthetic oil in a wbx?

As I see it, the tower does...

7 Replies

5390 Views

Last post by silverbullet
22 May 2015, 06:58
Which Gearbox...

Last post by Aidan « 20 May 2015, 04:59
Replies: 1
by Smosh » 18 May 2015, 17:48

I am looking to do a engine conversion in the near future. I havent decided between VAG, EJ20 NA, or sticking with WBX. But I potentially have the...

1 Replies

1118 Views

Last post by Aidan
20 May 2015, 04:59
1Y head gone

Last post by Paul Weeding « 18 May 2015, 05:49
Replies: 3
by Drucifer » 16 May 2015, 18:14

Well the incident last week has wrecked the head on Busty so now have got to change it.
Luckily my eldest has a Seat Inca that he is putting a TDI in...

3 Replies

1424 Views

Last post by Paul Weeding
18 May 2015, 05:49
SO'S alternator belt

Last post by lefty67 « 17 May 2015, 18:22
Replies: 1
by lefty67 » 17 May 2015, 13:08

On a campsite in Applecross waiting for an to sort leaky injector. Anyway noticed alternator belt frayed so just tried to change it but my spare is...

1 Replies

1050 Views

Last post by lefty67
17 May 2015, 18:22
oil light going out to soon?

Last post by Sagemagoo « 17 May 2015, 06:56
Replies: 2
by Sagemagoo » 17 May 2015, 03:30

Thanks for looking.

Had an (AAZ) engine rebuild and now the oil light flickers on for an instant when you turn the ignition on but goes out straight...

2 Replies

1477 Views

Last post by Sagemagoo
17 May 2015, 06:56
JX turbo bolts advice

Last post by Sagemagoo « 17 May 2015, 03:23
Replies: 4
by Sagemagoo » 10 May 2015, 20:51

JX turbo fitted onto an AAZ by 4 bolts, two different sizes. Anyone know what combination of sizes they are - I'm thinking 2 small and 2 large?...

4 Replies

2437 Views

Last post by Sagemagoo
17 May 2015, 03:23
What oil for my 1Z engine conversion?

Last post by max and caddy « 15 May 2015, 21:14
Replies: 7
by NomadAd » 22 Apr 2015, 21:05

I have a 1z 1.9tdi engine in my syncro - servicing it this week - but I'm real confused on what oil to use and whether to use fully synthetic
Any...

7 Replies

7135 Views

Last post by max and caddy
15 May 2015, 21:14
glow plug wiring and relay location

Last post by clift_d « 13 May 2015, 19:33
Replies: 8
by Andyvandy » 25 Apr 2015, 09:44

Hi,

I have a 1990 1.9TD and the glow plugs don't appear to be operational - takes a very long time to start from cold.

The Haynes manual doesn't...

8 Replies

9062 Views

Last post by clift_d
13 May 2015, 19:33
Has any kind person got access to Ekta

Last post by badgerfax « 12 May 2015, 20:59
Replies: 2
by badgerfax » 12 May 2015, 06:17

Morning all hope someone can help.

I am trying to find the part number for a compatible alternator preferably a 120A for a 1996 mk3 golf gti AGG...

2 Replies

1384 Views

Last post by badgerfax
12 May 2015, 20:59
Will an AEY engine out of a 2000 caddy fit my early

Last post by Jonnyb416 « 10 May 2015, 21:18

by Jonnyb416 » 10 May 2015, 21:18

In my quest to source an alternative diesel engine I have come across a 1.9 diesel engine from a 2000 Caddy, code AEY?

Can anybody please let me...

0 Replies

1900 Views

Last post by Jonnyb416
10 May 2015, 21:18
RJES front harness install query

Last post by aruntaylor « 10 May 2015, 08:42
Replies: 2
by Big Bear » 09 May 2015, 15:09

Hi all,

I'm just putting the RJES front loom extension into my van as part of my Scooby converion.

Can anybody advise please if I have things...

2 Replies

1948 Views

Last post by aruntaylor
10 May 2015, 08:42
Retrofit power steering options

Last post by nicq « 07 May 2015, 22:27
Replies: 2
by JimmyT25 » 07 May 2015, 20:42

Hi guys!

I've finally finished fitting my Subaru engine and have also fitted a smaller steering wheel!
Driving the van last weekend I've decided...

2 Replies

2155 Views

Last post by nicq
07 May 2015, 22:27

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