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Most liked posts	Author	Posted	Liked	Forum
Clanging sound, goes when clutch down. Anything other than CV stuff?	Middle29	05 Jan 2026, 10:58	Once this week	Mechanical
Clanging sound, goes when clutch down. Anything other than CV stuff?	cobblers	05 Jan 2026, 09:57	Once this week	Mechanical

Topics

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Last post

I’ve been through 2 steering column plastic support rings in 2 months?!

Last post by Jarrod69 « 25 Sep 2025, 19:30
Replies: 14
by grace72 » 16 Jan 2022, 17:27

My original steering column plastic support ring that stops the wheel from moving up and down gave way a few months ago, so i fitted a new one which...

14 Replies

6818 Views

Last post by Jarrod69
25 Sep 2025, 19:30
JX Engine - lack of boost - suspect LDA

Last post by pirate-pete « 24 Sep 2025, 16:51
Replies: 8
by pirate-pete » 29 Aug 2025, 20:58

Few questions to help me learn about a new to me JX engine. Last van was 1Z TDI engine so completely different and I know that one had too much...

8 Replies

5860 Views

Last post by pirate-pete
24 Sep 2025, 16:51
Random starting problem

Last post by ivb « 24 Sep 2025, 10:37
Replies: 5
by ivb » 25 Mar 2025, 16:38

Hello

My van starts fine from cold even in winter, I have owned my van since Jan 2023. It has a new engine courtesy of VW Engine co, clutch,...

5 Replies

7323 Views

Last post by ivb
24 Sep 2025, 10:37
An Engine Rebuild Thread for Beginners

Last post by maxstu « 23 Sep 2025, 11:29
Replies: 103
by Snowmark » 09 Jul 2019, 19:45
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So, here begins my Engine Rebuild thread. I am going to attempt to record each stage of the process as I complete it and explain what I’ve done in as...
103 Replies

206346 Views

Last post by maxstu
23 Sep 2025, 11:29
Hot restart problems

Last post by bigherb « 23 Sep 2025, 10:34
Replies: 2
by nburge » 21 Sep 2025, 12:14

A persistent problem, probably carb/autochoke related: I run a T.25 1.9DG built in '86 with a Pierburg carb. Having stopped for a motorway break of...

2 Replies

4179 Views

Last post by bigherb
23 Sep 2025, 10:34
Squeaking driving me insane

Last post by F41XTH « 23 Sep 2025, 09:12
Replies: 6
by F41XTH » 22 Sep 2025, 13:07

So every time I drive the van the squeaking sound coming from under the floor between the seats is driving me insane. It's only when the suspension...

6 Replies

4550 Views

Last post by F41XTH
23 Sep 2025, 09:12
Serpentine belt conversion DG engine

Last post by muttleypup « 21 Sep 2025, 06:43
Replies: 1
by audiquattro » 20 Sep 2025, 12:18

Does anyone know of a serpentine belt conversion for the DG engine? I know T2 & Beetles have kits but I’ve never seen one for the 1.9. I have a 90...

1 Replies

4311 Views

Last post by muttleypup
21 Sep 2025, 06:43
Oil leak

Last post by maxstu « 20 Sep 2025, 19:00
Replies: 8
by crazyhorse » 19 Sep 2025, 16:49

Hi guys,

I know this might be crystal ball time but here goes… I have a little oil leak coming from the van at the rear.. I thought initially it was...

8 Replies

5232 Views

Last post by maxstu
20 Sep 2025, 19:00
Oil pressure

Last post by Stesaw « 19 Sep 2025, 18:00
Replies: 1
by Chrisbarker94 » 19 Sep 2025, 16:30

Hi all thanks for allowing me to join I have a question my oil pressure switch has two readings on it should my pressure be to high would that...

1 Replies

4134 Views

Last post by Stesaw
19 Sep 2025, 18:00
Coolant level very high

Last post by clift_d « 18 Sep 2025, 09:00
Replies: 3
by Alfredo » 13 Sep 2025, 19:27

I have suffered from coolant loss for the past year. Constantly needing to fill up the overflow tank behind the number plate.
My garage spotted a...

3 Replies

4781 Views

Last post by clift_d
18 Sep 2025, 09:00
Making worrying noise when accelerating

Last post by Stesaw « 17 Sep 2025, 16:54
Replies: 1
by ryleybob » 17 Sep 2025, 08:48

This seems to be a summer of one thing after another. Right, I posted up an issue few months back with regard an issue with the engine breaking down...

1 Replies

4233 Views

Last post by Stesaw
17 Sep 2025, 16:54
Clunking knocking sounds

Last post by slowcoach « 15 Sep 2025, 18:34
Replies: 7
by S3w3llm » 14 Sep 2025, 12:16

Hey knowledgeable people. I have replaced all the front suspension bushes on my 1982 t25. Everything is tight to required spec yet when I’m driving I...

7 Replies

4978 Views

Last post by slowcoach
15 Sep 2025, 18:34
ASM Gearbox info

Last post by Aidan « 15 Sep 2025, 15:03
Replies: 5
by t25adict » 14 Sep 2025, 00:06

has anyone got any info on what diff would be in an ASM gearbox, had a look in a few places and none of them show what diff would be in this code...

5 Replies

4930 Views

Last post by Aidan
15 Sep 2025, 15:03
Speedo Cable Broke (For the second time!)

Last post by The Hairy Camper « 13 Sep 2025, 18:34
Replies: 2
by The Hairy Camper » 12 Sep 2025, 18:08

I've ordered 2 replacement GEMO speedo cables recently, and both have snapped where it connects to the back of the speedometer. 1st one lasted 3...

2 Replies

4422 Views

Last post by The Hairy Camper
13 Sep 2025, 18:34
more 1600 CT timing quetions

Last post by deanclean « 13 Sep 2025, 10:27
Replies: 5
by deanclean » 12 Sep 2025, 04:07

Hello everyone,
I am brand new to this forum and to my 1979 single cab transporter. I imported it to me in Canada from Poland. I am really...

5 Replies

4685 Views

Last post by deanclean
13 Sep 2025, 10:27
Buzzer of Doom

Last post by Aidan « 12 Sep 2025, 16:51
Replies: 1
by Bluebell1983 » 12 Sep 2025, 16:09

I have a 1.9 DG and am getting the buzzer of doom.

Ive grounded the yellow wire for the higher pressure switch and the buzzer is still sounding.

Am...

1 Replies

4203 Views

Last post by Aidan
12 Sep 2025, 16:51
VW 1600CT Studering

Last post by deanclean « 12 Sep 2025, 03:06
Replies: 2
by Dirk » 22 Jan 2025, 13:39

HI, I'm new to this forum and hope I'm posting correctly.

I live in the Netherlands and have a T3 with the 1600CT engine. I know not the most...

2 Replies

31224 Views

Last post by deanclean
12 Sep 2025, 03:06
1.9 Carburettor Pics

Last post by Ukjamie82 « 11 Sep 2025, 07:38
Replies: 5
by Ukjamie82 » 10 Sep 2025, 06:14

Hi

I'm currently fitting a 1.9 engine into my van and I'm struggling at the last hurdle.

I have attached the photo's of my carb but I may be...

5 Replies

4778 Views

Last post by Ukjamie82
11 Sep 2025, 07:38
1987 DJ does not fit 1983 Cooling Pipes

Last post by Robsey « 09 Sep 2025, 23:05
Replies: 23
by Robsey » 27 Jul 2025, 00:26
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Hi All,

I suppose this is a cautionary tale about trying to mix early and late systems.

My van is a badly converted 1983 panel van, and I tried to...
23 Replies

87972 Views

Last post by Robsey
09 Sep 2025, 23:05
Clutch Slave Cylinder Grease

Last post by freckvan1 « 08 Sep 2025, 16:29

by freckvan1 » 08 Sep 2025, 16:29

Fitting new Clutch Slave Cylinder and associated pipes tomorrow.
Am I right in using Lithium Grease on Clutch Arm Spigot and Slave Cylinder Cup in...

0 Replies

6623 Views

Last post by freckvan1
08 Sep 2025, 16:29
Header Tank level

Last post by shrig1969 « 08 Sep 2025, 01:38
Replies: 22
by shrig1969 » 25 Jun 2025, 20:03
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Evening all

I have recently changed my coolant and am finding the header tank level is not rising or dropping .
I had hoped it was the expansion cap...
22 Replies

10578 Views

Last post by shrig1969
08 Sep 2025, 01:38
Rear brake drum binding

Last post by T25boy71 « 05 Sep 2025, 18:26
Replies: 2
by T25boy71 » 03 Sep 2025, 10:13

I’m having problems with my rear brake drum driver-side it’s been binding and squeaking. The van has been off the road now for 18 months because I’ve...

2 Replies

4473 Views

Last post by T25boy71
05 Sep 2025, 18:26
Gearbox codes

Last post by maxstu « 02 Sep 2025, 13:14
Replies: 2
by radiantsnout » 02 Sep 2025, 12:11

Hi to all two questions, where abouts on a gearbox will I find the code. The other is is there a site or download some where that tells me what code...

2 Replies

4115 Views

Last post by maxstu
02 Sep 2025, 13:14
Forward where reverse should be.

Last post by Quzzy « 01 Sep 2025, 10:32
Replies: 3
by Quzzy » 31 Aug 2025, 06:45

Hi all.
1984 5 speed 1.6
Clutch slave slowly died, before it gave up the ghost it was obviously difficult to select fist and particularly reverse....

3 Replies

4113 Views

Last post by Quzzy
01 Sep 2025, 10:32
out of interest . DJ injection on DG...

Last post by maxstu « 01 Sep 2025, 08:35
Replies: 14
by TwinTurbo » 29 Aug 2025, 07:40

Just out of interest, has anyone ever tried DJ injection setup on a DG? I presume it would physically fit. but interested to know how badly it may...

14 Replies

5829 Views

Last post by maxstu
01 Sep 2025, 08:35
Cooling System Query

Last post by maxstu « 31 Aug 2025, 19:59
Replies: 10
by LittleNik » 17 Aug 2025, 16:34

Hi. Apologies in advance for my ignorance but we're still quite new to this! Our 1986 automatic 2.1 T25 has recently had a refurbished gearbox...

10 Replies

5034 Views

Last post by maxstu
31 Aug 2025, 19:59
87 1.6 TD JX PAS belt adjustment

Last post by Philfocker « 30 Aug 2025, 13:05
Replies: 9
by Philfocker » 28 Aug 2025, 14:12

Hi, I apologise as I am sure this has been asked before, but I am struggling to find a post that describes adjustment of the PAS belt on my 87 1.6td...

9 Replies

4943 Views

Last post by Philfocker
30 Aug 2025, 13:05
Adjust crankshaft endfloat or full rebuild?

Last post by ajsimmo « 30 Aug 2025, 07:27
Replies: 35
by cres1964 » 24 Aug 2025, 17:09
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First attempt at a rebuild for me on my 1990 2.1 DJ engine.
I have the engine on the stand, heads off and pistons out and I'm trying to decide if I...
35 Replies

6818 Views

Last post by ajsimmo
30 Aug 2025, 07:27
What is this part called? Below slave cylinder..

Last post by jrt « 26 Aug 2025, 11:30
Replies: 8
by radiostar » 25 Aug 2025, 09:41

Please can you help me find this part?

It is holding the bottom of the slave cylinder and last week it cracked and I need to replace it..
Only...

8 Replies

3557 Views

Last post by jrt
26 Aug 2025, 11:30
New Amateur Engine Rebuild Featuring a DJ2.1

Last post by TwinTurbo « 25 Aug 2025, 12:58
Replies: 113
by maxstu » 26 Jun 2024, 18:56
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I'm starting another non-pro (reads as limited ability numpty) rebuild for the forum. It will not be as photo intensive as previous rebuild posts....
113 Replies

31173 Views

Last post by TwinTurbo
25 Aug 2025, 12:58
Pierburg accelerator pump leaking

Last post by patrickpawsey « 24 Aug 2025, 19:32
Replies: 5
by patrickpawsey » 23 Jul 2025, 08:16

I noticed evidence of a slow leak around the accelerator pump on my pierburg 2e3 - it looks like it's been slowly weeping for a while. Is the pump...

5 Replies

7843 Views

Last post by patrickpawsey
24 Aug 2025, 19:32
Dodgy gearbox?

Last post by Bex710 « 23 Aug 2025, 12:29
Replies: 6
by Bex710 » 22 Aug 2025, 15:58

hi, on the off chance anyone is reading this I’d like a bit of advice about the gearbox! I put it in reverse so that I could park, which means...

6 Replies

2728 Views

Last post by Bex710
23 Aug 2025, 12:29
Handbrake all to "cock"

Last post by Simon Baxter « 21 Aug 2025, 10:10
Replies: 4
by Lord-won't-you » 20 Aug 2025, 13:46

Hi there, I went to adjust the handbrake and found the 2 into 1 cable compensator is at a right jaunty angle.

Before I proceed, I thought I'd...

4 Replies

2642 Views

Last post by Simon Baxter
21 Aug 2025, 10:10
T5 2.0 litre diesel

Last post by R0B « 20 Aug 2025, 17:05
Replies: 2
by Steve001 » 20 Aug 2025, 07:38

Hi there, I have a 2012 T5, 2L diesel, 94k miles. Recently it has started to have a regular droning noise on idle.

The other item noticed is that it...

2 Replies

2280 Views

Last post by R0B
20 Aug 2025, 17:05
2.0L CU Aircooled. Bad oil leak after running a 500 mile trip overfilled

Last post by Lord-won't-you « 20 Aug 2025, 13:14
Replies: 5
by Lord-won't-you » 08 Jul 2025, 11:42

After running a few hundred miles grossly overfilled with oil (I won 't try reading the dipstick without my glasses again :roll: ), I noticed there...

5 Replies

4413 Views

Last post by Lord-won't-you
20 Aug 2025, 13:14
T25

Last post by Bobs « 19 Aug 2025, 22:17
Replies: 2
by Bobs » 19 Aug 2025, 16:15

Good evening I have a T25 1.6td jx 1988 now I am having an issue with a little leak coming from the gearbox and yesterday I noticed that there was no...

2 Replies

1915 Views

Last post by Bobs
19 Aug 2025, 22:17
Radius arm cup washers

Last post by slowcoach « 19 Aug 2025, 20:41
Replies: 1
by PaulFDennis » 19 Aug 2025, 08:24

Whilst investigating squeaks and an occasional clunk in the front near side suspension I have discovered that the radius arm cup washers have been...

1 Replies

1742 Views

Last post by slowcoach
19 Aug 2025, 20:41
Relocated Oil Pressure Switch

Last post by Shinnster « 19 Aug 2025, 16:29
Replies: 7
by maxstu » 07 Aug 2025, 14:45

I bought this Brickwerks product last year. But failed to set it up properly. And now have forgotten what is what.
Am l right the oil pressure sender...

7 Replies

2222 Views

Last post by Shinnster
19 Aug 2025, 16:29
Stub Axle Thread Stripped?

Last post by Robsey « 18 Aug 2025, 22:15
Replies: 4
by Robsey » 18 Aug 2025, 11:22

Hi All,

I am still plodding at a snails pace with refurbing the old boogie-bus.

Anyway the general gist is that I have just replaced all the brakes...

4 Replies

1516 Views

Last post by Robsey
18 Aug 2025, 22:15
What are these parts??

Last post by LittleNik « 16 Aug 2025, 18:35
Replies: 9
by LittleNik » 15 Aug 2025, 08:13

Hi, just wondering if anyone in the know can help me to identify some VW parts, please? When we bought our T25, the lovely old guy who sold it to us...

9 Replies

1854 Views

Last post by LittleNik
16 Aug 2025, 18:35
2.1 DJ , Toast or Teacake....

Last post by maxstu « 16 Aug 2025, 18:12
Replies: 1
by TwinTurbo » 16 Aug 2025, 11:15

I have stripped the 2.1 I recently got as a short motor.. I think from these two vids I am concluding it's Toast Camshaft not terrible but not worth...

1 Replies

1223 Views

Last post by maxstu
16 Aug 2025, 18:12
speedo cable

Last post by Betty boop 1 « 16 Aug 2025, 14:57
Replies: 6
by Betty boop 1 » 12 Aug 2025, 19:08

Good evening all its been a while...... :? ......i have just replaced the speedo cable with a new 1 from JK......when i took betty out for a test...

6 Replies

1598 Views

Last post by Betty boop 1
16 Aug 2025, 14:57
Gearbox mounts.

Last post by DavidS « 15 Aug 2025, 21:01
Replies: 4
by DavidS » 14 Aug 2025, 10:28

I am considering and researching an engine swap from petrol to diesel. For relative simplicity, my plan is go for a good JX for now - the reasoning...

4 Replies

1418 Views

Last post by DavidS
15 Aug 2025, 21:01
Mobile Mechanic North West - Cheshire Required

Last post by MushroomGaz « 15 Aug 2025, 15:29

by MushroomGaz » 15 Aug 2025, 15:29

Any good local mobile mechanics recommended North West - Cheshire please?
Need to replace thermostat and housing, test and new coolant. Also, noted...

0 Replies

3720 Views

Last post by MushroomGaz
15 Aug 2025, 15:29
small water leak, but from where!?

Last post by moojw « 15 Aug 2025, 12:53
Replies: 4
by moojw » 15 Aug 2025, 08:28

Hi all, I'm hoping someone might be able to help me find a specialist in water systems on the T25 DG 1.9

I seem to lose about half a litre of water...

4 Replies

1226 Views

Last post by moojw
15 Aug 2025, 12:53
Exhaust Gasket.

Last post by maxstu « 15 Aug 2025, 10:15
Replies: 2
by maxstu » 15 Aug 2025, 10:01

Does a gasket go between knuckle and link pipe?
I can't recall yes or no. :oops:
Or are these for both end of silencer?

Thanks

2 Replies

997 Views

Last post by maxstu
15 Aug 2025, 10:15
Help- Low Compression & Oil Pressure 1.9 DG how far to rebuild?

Last post by maxstu « 13 Aug 2025, 16:58
Replies: 44
by joshmc » 02 May 2025, 15:23
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Hi All,

After some advice. Currently stripping down the 1.9 DG that was in my van. What led to this was: I did a compression test and got around 130...
44 Replies

50425 Views

Last post by maxstu
13 Aug 2025, 16:58
Overheating 1.6td jx

Last post by Simon Baxter « 13 Aug 2025, 09:52
Replies: 11
by grahamwise4 » 17 Jun 2025, 14:35

Hi My T25 1998 diesel engine keeps over heating over small distances but not when running stationaryfor 45 mins to bleed system. The engine bay pipes...

11 Replies

3812 Views

Last post by Simon Baxter
13 Aug 2025, 09:52
JX 1.6 td Intercooler kit

Last post by dcworm57 « 13 Aug 2025, 08:32
Replies: 11
by dcworm57 » 11 Aug 2025, 05:33

I’m considering upgrades for my JX , there doesn’t seem to be much you can do apart from engine swap. Anyway I’ve seen an intercooler kit from...

11 Replies

1841 Views

Last post by dcworm57
13 Aug 2025, 08:32
Garage Recommendations

Last post by Seagull « 12 Aug 2025, 10:59

by Seagull » 12 Aug 2025, 10:59

Hi

Apologies if this is in the wrong place.

I've just re-located to North Yorkshire and am looking for recommendations for a garage/bodyshop in the...

0 Replies

3312 Views

Last post by Seagull
12 Aug 2025, 10:59

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