Radiator fan life expectancy

Big lumps of metals and spanners. Including servicing and fluids.

Moderators: User administrators, Moderators

Post Reply
Beakster
Registered user
Posts: 21
Joined: 29 Mar 2026, 06:23
80-90 Mem No: 0

Radiator fan life expectancy

Post by Beakster »

Hi,

How long would a VW radiator fan last. The standard 3 wire 2 speed one? I expect mine is the original but doesn't seem to have run in a long time due to failed switch.

Is it something worth pre-emptively replacing before a big trip?

When replacing it looks like radiator needs to come out. Can the radiator be dropped without draining it? Looks like it can as the pipes are so long.

Thanks

User avatar
mioba
Registered user
Posts: 508
Joined: 10 Jul 2009, 11:48
80-90 Mem No: 7850
Location: Nottingham

Re: Radiator fan life expectancy

Post by mioba »

You can disconnect the rad hoses and tie them up to reduce fluid loss and collect the rad fluid in a clean bucket.

If the switch has failed, then get it fixed. This is not a pre emptive fix - its failed. In this weather you will need that working.

Things simply fail. My 86 still has original fan.
Westfalia Hightop Top Joker 1.6TD - aka Daisy, my labour of love

TwinTurbo
Registered user
Posts: 625
Joined: 04 Sep 2024, 03:49
80-90 Mem No: 17758
Location: carlisle

Re: Radiator fan life expectancy

Post by TwinTurbo »

Entirely dependant on many factors. if it does not get the opportunity to run regularlty it may seize up. if you live in a damp environment it may get rusty. 
TwinTurbo

1985 1.9 DG Caravelle Autohomes Karisma

Beakster
Registered user
Posts: 21
Joined: 29 Mar 2026, 06:23
80-90 Mem No: 0

Re: Radiator fan life expectancy

Post by Beakster »

Replaced the switch today and the fan is running. My concern is I may do a big trip to Europe this summer.

Do I trust the original fan or replace it so I have confidence that it will last another 40 years. With 120,000 miles on the van am I already on borrowed time or is it likely to keep on going?

User avatar
jrt
Registered user
Posts: 3496
Joined: 01 Oct 2011, 15:53
80-90 Mem No: 10288
Location: East Cheshire

Re: Radiator fan life expectancy

Post by jrt »

A few years ago when I had cooling problems and suspected the fan I was chatting to Mr B from Brickwerks who said he’d only had about 2 failed fans in all the years he’d been in business.
David.
the future is unwritten

User avatar
mioba
Registered user
Posts: 508
Joined: 10 Jul 2009, 11:48
80-90 Mem No: 7850
Location: Nottingham

Re: Radiator fan life expectancy

Post by mioba »

As long as the fan spins when needed, isn't sqealing like a pig, the motor is not smoking - then you are worrying for nothing.

Dont recall threads about failed rad fans on here tbf.

If it aint broke dont fix it. Simple.

Enjoy your hols!
Westfalia Hightop Top Joker 1.6TD - aka Daisy, my labour of love

multisi
Registered user
Posts: 1864
Joined: 03 Apr 2016, 12:01
80-90 Mem No: 12
Location: jersey

Re: Radiator fan life expectancy

Post by multisi »

mioba wrote: 16 Jul 2026, 20:49 As long as the fan spins when needed, isn't sqealing like a pig, the motor is not smoking - then you are worrying for nothing.

Dont recall threads about failed rad fans on here tbf.

If it aint broke dont fix it. Simple.

Enjoy your hols!
That s what the fan on my multivan was like.
 
1992 red lle 2.2 subaru 1990 rhd caravelle 2.2 subaru 1986 california import vanagon

dsa
Registered user
Posts: 443
Joined: 08 Feb 2007, 20:57
80-90 Mem No: 3186
Location: Scotland

Re: Radiator fan life expectancy

Post by dsa »

I replaced mine last year van is an 89 think it was original easy job and did not need to disturb the radiator pipes it was getting noisey I got mine from Brickwerks 
Gordon
1989 Westfalia California 1.6 TD

User avatar
DevonAid
Registered user
Posts: 223
Joined: 31 Dec 2006, 18:02
80-90 Mem No: 3607
Location: SE London

Re: Radiator fan life expectancy

Post by DevonAid »

Helped a friend sort her radiator fan (as well as a melted fuse box, a bigger story) recently, including replacing the incorrect 2 speed rad fan switch with the correct 3 speed one.
Ensure the low speed as well as high speed rad fan kicks in; the low speed seemed to keep her engine temperature maintained even at constant fast engine idle, and puts less strain in the fan.
Testing high speed fan required the radiator to be blocked with plastic, but definitely worth testing in both modes.
Tested a brand new fan against an existing one; new fan pulled less than 1amp lower than existing in high speed, and the existing fan span freely by hand without noise or play etc, so existing fan deemed fit for purpose.
My guess is these fans don't work too hard, cycle on and off only in warmer weather and lots of traffic, but otherwise are a bit dormant except for perhaps a bit of windmilling at cruising speed.
So my conclusion after lots of checking/fixing of my friends van is sort your rad switch, make sure cables and rad fan relay have firm connections and don't get too warm, check fan for play and noise when stationary and when running, test in both low and high speed at fast engine idle that engine temp is being maintained, and your probably good to go.
1983 T25 Devon conversion 1.9DF

User avatar
maxstu
Registered user
Posts: 5271
Joined: 07 Feb 2008, 01:05
80-90 Mem No: 3946
Location: Margate

Re: Radiator fan life expectancy

Post by maxstu »

DevonAid wrote: 01 Aug 2026, 19:28 Helped a friend sort her radiator fan (as well as a melted fuse box, a bigger story) recently, including replacing the incorrect 2 speed rad fan switch with the correct 3 speed one.
Ensure the low speed as well as high speed rad fan kicks in; the low speed seemed to keep her engine temperature maintained even at constant fast engine idle, and puts less strain in the fan.
Testing high speed fan required the radiator to be blocked with plastic, but definitely worth testing in both modes.
Tested a brand new fan against an existing one; new fan pulled less than 1amp lower than existing in high speed, and the existing fan span freely by hand without noise or play etc, so existing fan deemed fit for purpose.
My guess is these fans don't work too hard, cycle on and off only in warmer weather and lots of traffic, but otherwise are a bit dormant except for perhaps a bit of windmilling at cruising speed.
So my conclusion after lots of checking/fixing of my friends van is sort your rad switch, make sure cables and rad fan relay have firm connections and don't get too warm, check fan for play and noise when stationary and when running, test in both low and high speed at fast engine idle that engine temp is being maintained, and your probably good to go.

All of this.... and when reinstalling make sure you don't dent the cowling where it sits next to the fan blades. Otherwise you will freak out by the noise it makes, even running on stage one.

Ask me how l know! :run
MaxStu
1987 2.1 Automatic Carb/LPG Autosleeper.
"Blissfully happy in your presence".

User avatar
badgerfax
Registered user
Posts: 1046
Joined: 22 Jul 2012, 18:32
80-90 Mem No: 2316
Location: kent near Dungerness

Re: Radiator fan life expectancy

Post by badgerfax »

My fan has started playing up so they do fail
Unfortunately for me I’m at the start of a European road trip to see the eclipse in Spain

Only seems to get going with a knock on the motor, which is not exactly convenient

I’m hoping that the copious application of wd40 has helped!

And who in their right mind decided to put the damned relay there🤦
Twist my nipple nuts and send me to Alaska.

Post Reply