T25 Alternative Engine Forum

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Last post

1.6 Golf GTD are they same as T3 1.6 Diesel Head?

Last post by camper « 19 Sep 2012, 06:19
Replies: 4
by andrewt25worthing » 18 Sep 2012, 19:46

Hi folks,

I have a Mk2 Golf GTD which I'm trying to get on the road again. I've been advised by my Mechanic that the head is cracked.

Are the...

4 Replies

2436 Views

Last post by camper
19 Sep 2012, 06:19
Golf diesel engine identity please

Last post by max and caddy « 18 Sep 2012, 21:22
Replies: 7
by jes*b » 16 Sep 2012, 10:39

hi, this golf engine is a 1.9 diesel, '96 car. From this photo can we establish whether 1.9 Na maybe 1.9 TD or 1.9TDI (1Z?)

would save me a journey...

7 Replies

5067 Views

Last post by max and caddy
18 Sep 2012, 21:22
Hi-top with AAZ & 3H

Last post by Iceworx « 16 Sep 2012, 17:48
Replies: 3
by Iceworx » 09 Sep 2012, 23:09

Hi guys,

Just wondering if anyone else has a hightop with an AAZ fitted, running a 3H box..

if so can it hold 60-65 on the motorway without too...

3 Replies

2091 Views

Last post by Iceworx
16 Sep 2012, 17:48
JX to AAZ right hand side engien mount bolts

Last post by max and caddy « 15 Sep 2012, 20:32
Replies: 5
by jas915 » 08 Sep 2012, 12:36

hi, just putting the engine mount from the jx onto the AAZ, the left hand side is fine(ie the manifold side)
On the other side(right hand side) the...

5 Replies

2585 Views

Last post by max and caddy
15 Sep 2012, 20:32
1Z Timing Belt/TDC

Last post by max and caddy « 13 Sep 2012, 21:58
Replies: 14
by Roving Rich » 06 Sep 2012, 20:34

OK, so I have a syncro with a sick 1Z engine. It has been on VAG COM and shows that the timing is out, the pump has reached the end of its slot for...

14 Replies

12015 Views

Last post by max and caddy
13 Sep 2012, 21:58
Custom header tank

Last post by slobbo « 11 Sep 2012, 22:13
Replies: 9
by ninja.turtle007 » 16 Jun 2012, 12:48

Does anyone know where I can have an alloy header tank made in the S. London/Surrey area?

9 Replies

4600 Views

Last post by slobbo
11 Sep 2012, 22:13
T25 with rover v8 fitted

Last post by slobbo « 11 Sep 2012, 21:57
Replies: 1
by karlos09 » 07 Aug 2012, 07:51

Hey up guys iv bought a t25 with v8 ,I'm look at fitting an alternative radiator what else fits ,or advice on better cooling cheers Karl

1 Replies

1935 Views

Last post by slobbo
11 Sep 2012, 21:57
engine change

Last post by scooterfil « 09 Sep 2012, 16:14
Replies: 2
by scooterfil » 09 Sep 2012, 12:32

can i remove my azz engine and fit a subaru engine and what would i need for it

2 Replies

1563 Views

Last post by scooterfil
09 Sep 2012, 16:14
Help! cylinder heads cracked, alternative engine?

Last post by phil miller « 08 Sep 2012, 17:43
Replies: 2
by shawker » 04 Sep 2012, 21:04

Hi All

I'm sure there are hundreds of other threads out there, but I'm struggling to find the correct links. What I hoped would be a relatively...

2 Replies

1934 Views

Last post by phil miller
08 Sep 2012, 17:43
Tdi conversion: rev counter

Last post by jed the spread « 08 Sep 2012, 12:16
Replies: 6
by donciuz » 29 Jul 2012, 18:02

Hi

I have recently put a golf Tdi engine 1Z/AHU instead of a JX. I am using golf alternator. I have connected rev counter to the alternator as...

6 Replies

3851 Views

Last post by jed the spread
08 Sep 2012, 12:16
T25 1.6 -AAZ / 1.9 conversion parts need spire nuts

Last post by max and caddy « 07 Sep 2012, 21:14
Replies: 3
by norman » 01 Aug 2012, 07:38

Hi Guys
I am having a lot of trouble locating the correct spire nuts or clips for securing the radiator to the bus I have tried many places , motor...

3 Replies

2580 Views

Last post by max and caddy
07 Sep 2012, 21:14
20v turbo engine

Last post by phil miller « 06 Sep 2012, 22:02
Replies: 12
by dode » 31 Aug 2012, 23:07

Does anyone know if I can put a td sump and oil pump onto a 20v turbo engine? If so do I need to use a transverse one from a golf ect or a...

12 Replies

5545 Views

Last post by phil miller
06 Sep 2012, 22:02
AAZ over heating

Last post by youthy giblets « 06 Sep 2012, 20:12
Replies: 8
by lhd » 29 Aug 2012, 20:32

Yesterday I changed he waterpump on mine & changed the coolant in my brothers DG.
His is fine yet mines overheating. :shock:
Temp gauge up to 3/4...

8 Replies

3386 Views

Last post by youthy giblets
06 Sep 2012, 20:12
AAZ just won't fire

Last post by dekhelia « 06 Sep 2012, 17:10
Replies: 3
by dekhelia » 05 Sep 2012, 19:45

Got me stumped, this one. Put this AAZ in to replace a JX, and have had it running sweetly on Easy Start. So I know it runs and is timed up...

3 Replies

1701 Views

Last post by dekhelia
06 Sep 2012, 17:10
is anyone towing a trailer with a 1y/aef engine?

Last post by _robin « 06 Sep 2012, 12:24
Replies: 4
by _robin » 20 Aug 2012, 13:18

Wondered if anyone out there is towing a trailer (up to 750kgs) with a 1y or aef powered van. If so, how do you get on with it, especially interested...

4 Replies

2696 Views

Last post by _robin
06 Sep 2012, 12:24
What do I do?

Last post by Trunkster « 05 Sep 2012, 09:04

by Trunkster » 05 Sep 2012, 09:04

I guys, Just planning a winter project. I have a 2l air cooled. Very slow, under powered and lpg crap. It would be a shame to change the engine as I...

0 Replies

1074 Views

Last post by Trunkster
05 Sep 2012, 09:04
Peugeot 406 engine

Last post by AdrianC « 04 Sep 2012, 20:06
Replies: 4
by James.rigby » 04 Sep 2012, 18:37

Has anyone done or know anyone who has done a Peugeot conversion

4 Replies

2330 Views

Last post by AdrianC
04 Sep 2012, 20:06
AAZ probs - injection pump from JX?

Last post by dekhelia « 04 Sep 2012, 11:16
Replies: 5
by dekhelia » 03 Sep 2012, 19:01

Finally got my AAZ lump in, but suffering a few teething troubles. Would be very grateful for any thoughts!

Firstly, I don't think I'm getting any...

5 Replies

6779 Views

Last post by dekhelia
04 Sep 2012, 11:16
RPM at 60MPH???????

Last post by Iceworx « 03 Sep 2012, 22:14
Replies: 7
by phil miller » 08 Jul 2012, 18:46

Right just been out for a 10 mile drive in the bus connected to VCDS, viewing measuring blocks for RPM, Coolant Temp and a few others

Now in the...

7 Replies

4141 Views

Last post by Iceworx
03 Sep 2012, 22:14
TDI Conversion ( Sharan / AFN ) - My Build Diary

Last post by Iceworx « 03 Sep 2012, 21:36
Replies: 116
by 16vmini » 05 Jul 2012, 12:34
1

…

4

5

6

7

8
Finally going to do an engine conversion , was going to be SVX , but sold all that , now going with the 1.9 TDI route.. as so many have started to....
116 Replies

89006 Views

Last post by Iceworx
03 Sep 2012, 21:36
FUKC ME ... JX to AAZ conversion

Last post by dekhelia « 03 Sep 2012, 18:53
Replies: 4
by dekhelia » 31 Aug 2012, 19:30

Christ what a ballache. Not the conversion itself, with so many great tips both here and elsewhere (Br*ckw*rx!!) to be had. But, I tell you, when you...

4 Replies

2351 Views

Last post by dekhelia
03 Sep 2012, 18:53
AAZ TDC?

Last post by dekhelia « 03 Sep 2012, 18:39
Replies: 5
by dekhelia » 14 Aug 2012, 07:24

Swapping from JX motor to AAZ. Using the JX flywheel amongst other bits and bobs, and was wondering about TDC. I have the smallest hole in the...

5 Replies

2937 Views

Last post by dekhelia
03 Sep 2012, 18:39
AAZ cutting out after motorway driving

Last post by airhead « 03 Sep 2012, 15:57
Replies: 1
by airhead » 02 Sep 2012, 16:11

My AAZ engine cuts out if I pull up to a roundabout or a set of traffic lights after a bout of sustained motorway driving. It's pretty damn annoying...

1 Replies

1124 Views

Last post by airhead
03 Sep 2012, 15:57
Newbie with first t25 issues

Last post by dode « 02 Sep 2012, 21:13
Replies: 11
by T25luke » 19 Aug 2012, 19:51

Hi all, I'm new to this site and to old Vw campers. I've bought my first t25 auto sleeper. It's a 1982, it's been converted from a 2.0 petrol to a...

11 Replies

6165 Views

Last post by dode
02 Sep 2012, 21:13
Has anyone ever?

Last post by PITSTOP « 31 Aug 2012, 21:26
Replies: 6
by PITSTOP » 29 Aug 2012, 21:27

Just thought i would see if anyone has ever fitted a ford transit 2.5 di engine into there t25? and if so what was it like?
i have recently bought an...

6 Replies

2335 Views

Last post by PITSTOP
31 Aug 2012, 21:26
belt length

Last post by airhead « 31 Aug 2012, 18:13

by airhead » 31 Aug 2012, 18:13

I have a 625 belt from my bottom pulley to water pump right now. It's a bit tight for my liking though and the shims are all in. What's the correct...

0 Replies

1057 Views

Last post by airhead
31 Aug 2012, 18:13
AAZ conversion Flywheel cllearance issue

Last post by airhead « 31 Aug 2012, 17:52
Replies: 15
by airhead » 20 Aug 2012, 00:40
1

2
Hi folks. I know it's a been a long time since I've shown my face around these parts. After I sold my syncro a while back I hadn't much reason to be...
15 Replies

12421 Views

Last post by airhead
31 Aug 2012, 17:52
Quick question

Last post by markr « 31 Aug 2012, 16:17
Replies: 7
by James.rigby » 30 Aug 2012, 06:53

I've been offered a car which I will use as a donar car for the van. Question is will the engine fit? Reason im asking in here is I have to give him...

7 Replies

3208 Views

Last post by markr
31 Aug 2012, 16:17
Clutch noise

Last post by max and caddy « 29 Aug 2012, 17:54
Replies: 13
by Cableguy » 06 Aug 2012, 10:24

Just had a tdi conversion. It's fitted using a Kennedy adaptor. Clutch is a 2.1.
When I change down the box, there is a loud scraping noise if I...

13 Replies

5031 Views

Last post by max and caddy
29 Aug 2012, 17:54
1z mechanical version

Last post by Dustyrusty « 29 Aug 2012, 11:17

by Dustyrusty » 29 Aug 2012, 11:17

Hi is anyone running a 1z with mechanical pump in north Yorkshire would like to have a look if anyone doesn't mind before I decide what to do now my...

0 Replies

1144 Views

Last post by Dustyrusty
29 Aug 2012, 11:17
subaru missfire help please

Last post by zippster « 29 Aug 2012, 05:27
Replies: 2
by zippster » 28 Aug 2012, 18:46

i have just put an ej22 in my t25, a reg 83, and it has a missfire about 4k i try to look at code and say air flow and (Canister purge solenoid or...

2 Replies

1768 Views

Last post by zippster
29 Aug 2012, 05:27
oil light comes on for 500yds then off again

Last post by ewenmaclean « 28 Aug 2012, 10:26
Replies: 6
by conkers » 27 Aug 2012, 15:03

Help! occassionally the oil pressure light on my aaz comes on, and then off again 500-800yds later. I have topped up oil and seems fine on dip stick....

6 Replies

2117 Views

Last post by ewenmaclean
28 Aug 2012, 10:26
blowers??

Last post by kevtherev « 27 Aug 2012, 19:03
Replies: 3
by T25luke » 27 Aug 2012, 15:15

hi, im not sure if this is the right section. i have a 1982 t25 converted from a 2.0 Aircooled to a 1y diesel watercooled. this is my first t25, so...

3 Replies

1553 Views

Last post by kevtherev
27 Aug 2012, 19:03
Subaru VSS retro-fit query

Last post by silverbullet « 27 Aug 2012, 18:55
Replies: 8
by silverbullet » 23 Aug 2012, 20:13

Finally got around to fitting this, only to waste most of the time removing redundant stereo and fog-lamp wiring from under the dash and chassis...

8 Replies

3331 Views

Last post by silverbullet
27 Aug 2012, 18:55
Aaz-tdi ?

Last post by footstuck « 26 Aug 2012, 21:24
Replies: 3
by Dustyrusty » 23 Aug 2012, 10:05

Hi all , new to this so apologies now if I'm doing it wrong ! I bought my camper about 3 yrs ago it had the aaz engine in but sadly last week on the...

3 Replies

1593 Views

Last post by footstuck
26 Aug 2012, 21:24
1.9 diesel starting issues

Last post by Chilla « 26 Aug 2012, 11:22
Replies: 2
by Chilla » 24 Aug 2012, 20:14

Aired this in the alternative engine forum but probably best here,

Hi all
Have an issue with the above. Started this morning no problems moved it...

2 Replies

1335 Views

Last post by Chilla
26 Aug 2012, 11:22
My t25 is dead , new engine I think

Last post by Mickyfin « 24 Aug 2012, 14:48
Replies: 4
by Chimpt25 » 24 Aug 2012, 12:20

Hi newbie here again :shock:
I have recently purchased a t25 1980 1.6 petrol ,
How much roughly and were a outs could I get a engine replace and...

4 Replies

1581 Views

Last post by Mickyfin
24 Aug 2012, 14:48
T25 Head gasket blown, alternative engine possibilities??

Last post by airhead « 22 Aug 2012, 20:20
Replies: 2
by macthejaffa » 22 Aug 2012, 15:39

Van ran dry and overheated, I topped up plenty of coolant but damage was already done as I drove later that day and have a thick white cloud coming...

2 Replies

1921 Views

Last post by airhead
22 Aug 2012, 20:20
Subaru car for sale on eBay, non injection..

Last post by rollercoaster « 21 Aug 2012, 08:55

by rollercoaster » 21 Aug 2012, 08:55

Thought to post this as it may be an easy swap, small motor, carbed so no ecu I presume, complete car going very cheap, and running so you can try it...

0 Replies

1172 Views

Last post by rollercoaster
21 Aug 2012, 08:55
JX,AZZ flywheel washer ???

Last post by airhead « 20 Aug 2012, 19:40
Replies: 4
by jas915 » 20 Aug 2012, 19:00

Hi just about to put the JX flywheel and clutch on my AAZ and hit a slight issue.
Do i need to use the flywheel washer?(not sure that the correct...

4 Replies

2120 Views

Last post by airhead
20 Aug 2012, 19:40
AAZ Pump Timing and Cold Start Device

Last post by IainGie « 20 Aug 2012, 18:58
Replies: 2
by IainGie » 19 Aug 2012, 18:02

After searching through the forum, I'm looking for some pointers or help on a problem which I think maybe Injection Pump Timing?

I've got a AAZ...

2 Replies

3019 Views

Last post by IainGie
20 Aug 2012, 18:58
AGG Starting problem

Last post by Titus A Duxass « 20 Aug 2012, 16:52
Replies: 7
by mr cheese » 04 Aug 2012, 22:19

Hi all,

I wonder if anyone can shed some light on a small problem I have. My AGG engine is in the van, all piped and wired ready to go. It starts...

7 Replies

3496 Views

Last post by Titus A Duxass
20 Aug 2012, 16:52
Blocked rad???

Last post by Kwinpenny « 20 Aug 2012, 07:10
Replies: 7
by Kwinpenny » 14 Aug 2012, 07:49

Hi all,
the cooling on my 1.9D 1Y has always been a bit 'suspect'. Years ago the engine in it when I bought the bus let go, so I sourced a newer 1Y....

7 Replies

3118 Views

Last post by Kwinpenny
20 Aug 2012, 07:10
What are these for?

Last post by kit « 19 Aug 2012, 15:26
Replies: 5
by kit » 03 Aug 2012, 17:45

Pump again sorry, what are the two electrical connections(other than the stop solenoid ) for and can they be bypassed, anyone know?

5 Replies

1940 Views

Last post by kit
19 Aug 2012, 15:26
Diesel hard to start

Last post by Oldiebut goodie « 19 Aug 2012, 13:22
Replies: 1
by halip66 » 19 Aug 2012, 13:12

Been having problems starting my 1Y diesel. It takes ages to start then sounds like it's only running on one cylinder for a few seconds until it...

1 Replies

1273 Views

Last post by Oldiebut goodie
19 Aug 2012, 13:22
AFN 219 relay next to the ECU buzzing.

Last post by ewenmaclean « 17 Aug 2012, 13:01
Replies: 3
by jed the spread » 17 Aug 2012, 10:59

Is the 219 relay next to the ECU suppose to buzz slightly after start up?

Just wondering if anyone could help with an answer. I have had a google...

3 Replies

3248 Views

Last post by ewenmaclean
17 Aug 2012, 13:01
bigger radiator

Last post by karlos09 « 16 Aug 2012, 19:26
Replies: 13
by karlos09 » 09 Aug 2012, 18:20

hey up guys ,is there any other radiators that you can fit for better cooling purposes ,

13 Replies

6650 Views

Last post by karlos09
16 Aug 2012, 19:26
new 5 speed gear box

Last post by billy739 « 16 Aug 2012, 09:33
Replies: 10
by jocko » 07 Aug 2012, 21:14

I have an 85 transporte,r converted to a camper. It was originally a petrol, but now has a Mk 3 Golf TDI engine fitted. It has a 4 speed gear box and...

10 Replies

9516 Views

Last post by billy739
16 Aug 2012, 09:33
1z conversion immobiliser problem

Last post by t25camper « 15 Aug 2012, 22:52
Replies: 7
by green thing » 07 Aug 2012, 22:28

Hello, thought i was at the end of my conversion. The bloke doing the wiring for me had the engine starting on the key and it was running nicely but...

7 Replies

7780 Views

Last post by t25camper
15 Aug 2012, 22:52
1.6d to 1y Diesel

Last post by Chops « 15 Aug 2012, 09:21
Replies: 2
by werdna316 » 09 Aug 2012, 08:51

Hi All,
long time lurker here
This is my beauty Heidi
I have Heidi now for about 3 years and love travelling around Ireland , esp kerry and cork .
I...

2 Replies

1945 Views

Last post by Chops
15 Aug 2012, 09:21

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