T25 Alternative Engine Forum

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Most liked posts	Author	Posted	Liked	Forum
EJ20 Engine Overheating - Solutions?	Basilakios	23 May 2026, 11:54	2 times this week	T25 Alternative Engine Forum

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Last post

Subaru EJ25 going into a T25 , mount ideas/pics

Last post by Ben1 « 22 Jul 2014, 20:01
Replies: 5
by Ben1 » 16 Jul 2014, 16:53

Hi, I am under going a revamp to my vw T25 1.9dg that made a big backfire and now is really noisy!! . I have a ej25 subaru lump and ready to go in...

5 Replies

2933 Views

Last post by Ben1
22 Jul 2014, 20:01
EJ22 cutting out / won't start - waggle ECU wires starts

Last post by vanzai « 21 Jul 2014, 22:16
Replies: 8
by vanzai » 18 Jul 2014, 18:58

Hi, I have an EJ22 in my T25. It was running fine and then failed to start. It turns over but doesn't start. Thought initially it was the ignition...

8 Replies

2656 Views

Last post by vanzai
21 Jul 2014, 22:16
recon DG

Last post by ambivert « 20 Jul 2014, 20:36
Replies: 3
by ambivert » 20 Jul 2014, 10:13

Do any companies still do a recon exchange DG engine? I thought I saw such an ad recently for one it was about £1000 and with 12 month warranty. ...?...

3 Replies

1873 Views

Last post by ambivert
20 Jul 2014, 20:36
DG to AGG

Last post by ambivert « 19 Jul 2014, 23:22
Replies: 7
by ambivert » 19 Jul 2014, 13:06

Converting from DG to AGG. Have this diesel (1Y) donor van available for parts. But seller wants £800. What parts would I need from it? Approx how...

7 Replies

2732 Views

Last post by ambivert
19 Jul 2014, 23:22
Which Subaru engine do I have (from what donor car)

Last post by silverbullet « 18 Jul 2014, 23:08
Replies: 4
by vanzai » 14 Jul 2014, 16:21

Hi, I have an EJ22 engine in my T25 and my local mechanic is struggling when he needs to get parts as he doesn't know the exact car/year it came...

4 Replies

1740 Views

Last post by silverbullet
18 Jul 2014, 23:08
Turbo!

Last post by HarryMann « 18 Jul 2014, 15:20
Replies: 25
by brendanmusicman » 30 Jun 2014, 10:56
1

2
I have had a rebuilt turbo fitted to my van which has a 1.9td aaz engine about four weeks ago, looking at the turbo last week I saw it was leaking...
25 Replies

7516 Views

Last post by HarryMann
18 Jul 2014, 15:20
Where is this damn oil coming from....

Last post by HarryMann « 18 Jul 2014, 15:06
Replies: 9
by deeja » 10 Jun 2014, 21:33

I replaced my 1.6TD with the 1.9AAZ some time ago and I've had constant battles with leaking oil. Initially I thought it was the rocker cover gasket,...

9 Replies

6742 Views

Last post by HarryMann
18 Jul 2014, 15:06
AAZ - Erratic Tick Over

Last post by Oldiebut goodie « 18 Jul 2014, 10:46
Replies: 5
by DokaDave » 08 Jun 2014, 06:28

Hi All
I am having problem with the tick over with the AAZ and wondered if anyone had any ideas where to start????????
The engines starts first time...

5 Replies

2335 Views

Last post by Oldiebut goodie
18 Jul 2014, 10:46
Bostig Conversion, Ford 1.8 Zetec

Last post by MickeTJ « 17 Jul 2014, 15:59
Replies: 11
by MickeTJ » 19 Jun 2014, 07:00

I´ve been contemplating different engineswaps because my MV engine is not that well.
leaks oil, leaks coolant, ECU preforms the Vanagon syndrome...

11 Replies

7135 Views

Last post by MickeTJ
17 Jul 2014, 15:59
Aborted cambelt change - now exhaust smoking

Last post by AdrianC « 17 Jul 2014, 10:10
Replies: 5
by scottyh56 » 06 Jun 2014, 10:55

I took my 1988 T25 1.6TDi into a mechanic to change the cambelt. Three hours later I got a call explaining that he did not have the tools to get...

5 Replies

2542 Views

Last post by AdrianC
17 Jul 2014, 10:10
1.9 d 1y engine struggling to start

Last post by HarryMann « 17 Jul 2014, 09:49
Replies: 5
by mark.bilsborough » 16 Mar 2014, 15:49

hi all ive just put a 1.9 in my van from a 1.6 jx and having problems starting it it runs fine from a jerry can but soon as you connect the pipes to...

5 Replies

2253 Views

Last post by HarryMann
17 Jul 2014, 09:49
Looking for gearbox for a T25

Last post by feardana « 16 Jul 2014, 17:26
Replies: 19
by feardana » 13 Jul 2014, 11:55
1

2
Hi, currently in France close to Nantes on holidays with family and we need a replacement gearbox for a water cooled '85 bus - engine is a 1.9D (Y)...
19 Replies

6105 Views

Last post by feardana
16 Jul 2014, 17:26
1Y 1.9D install - what else do I need?

Last post by elephantman1 « 16 Jul 2014, 16:20
Replies: 8
by Jetfitzmaurice » 12 Jun 2014, 07:31

Hi, me again, I'm picking up my 1Y this weekend and I'm looking to order any other ancillary parts in readiness for installation next week. I'm not...

8 Replies

3119 Views

Last post by elephantman1
16 Jul 2014, 16:20
mechanic on south coast

Last post by sassy « 15 Jul 2014, 19:55
Replies: 1
by scylla » 09 Jul 2014, 22:47

I am looking at swapping my 1.6d for a 1y 1.9d and am looking for mechanic near me who I cod.get advice etc from in doing this. Based in Southampton....

1 Replies

1392 Views

Last post by sassy
15 Jul 2014, 19:55
fuel pump

Last post by HarryMann « 14 Jul 2014, 15:19
Replies: 1
by paulbrown84b » 14 Jul 2014, 11:02

hi guys

doin a ej20 2.0 subaru conversion on my t25 and was wondering what pressure fuel pump i should use

thanks

1 Replies

981 Views

Last post by HarryMann
14 Jul 2014, 15:19
AAZ 1.9TD Alternator belt

Last post by HarryMann « 13 Jul 2014, 22:27
Replies: 2
by deeja » 03 Jun 2014, 22:43

I had an AAZ 1.9TD engine put into my T25 some time ago and I don't think the alternator belt has ever been right.
The three pullies don't seem to be...

2 Replies

2457 Views

Last post by HarryMann
13 Jul 2014, 22:27
oil leak

Last post by HarryMann « 12 Jul 2014, 13:24
Replies: 7
by Dynamite-dindin » 24 Jun 2014, 20:10

hi I have a aaz engine in my 1985 t25 and have oil leaking out of the cam cover gasket I have replaced the gasket and it still leaks any ideas what...

7 Replies

2920 Views

Last post by HarryMann
12 Jul 2014, 13:24
Diesel engine - oil misting from LDA area...?

Last post by WestWey « 12 Jul 2014, 08:18
Replies: 9
by WestWey » 09 Jul 2014, 22:35

Firstly, what is the LDA? and what does LDA stand for? :?

I've noticed oil misting when the van is running - I'm calling it misting as the stuff...

9 Replies

3902 Views

Last post by WestWey
12 Jul 2014, 08:18
AAZ engine running hot

Last post by evantis121 « 09 Jul 2014, 20:46
Replies: 23
by evantis121 » 05 Jul 2014, 20:27
1

2
Hi,

I've a 1989 1700 diesel van that had a blown head gasket and subsequent 1.9TD engine swap before I bought it. The temp gauge shows roughly 2/3...
23 Replies

7929 Views

Last post by evantis121
09 Jul 2014, 20:46
AAZ with Jx flywheel clutch size options? Upgrade

Last post by HarryMann « 09 Jul 2014, 12:13
Replies: 9
by VWGeoff » 03 Jul 2014, 16:23

Hi
Can anyone advise me on how I upgrade from a JX clutch to a stronger clutch as this one only lasted 1700 miles? what are my options? Can I fit a...

9 Replies

3515 Views

Last post by HarryMann
09 Jul 2014, 12:13
Waterpump issues

Last post by HarryMann « 09 Jul 2014, 12:05
Replies: 11
by buzzeditor » 30 Jun 2014, 20:47

I've got a T25 with the 1.9 turbodiesel AAZ conversion, and I noticed a few drops of water under the back end tonight.

So I got underneath and...

11 Replies

2266 Views

Last post by HarryMann
09 Jul 2014, 12:05
Turbo question

Last post by HarryMann « 09 Jul 2014, 11:55
Replies: 8
by dekhelia » 01 Jul 2014, 18:58

After reading on here the various posts that have concluded with a failed or failing turbo diagnosis, I've decided I have a similar problem (oil in...

8 Replies

2943 Views

Last post by HarryMann
09 Jul 2014, 11:55
AAZ conversion Spigot bearing - How much to fit?

Last post by evantis121 « 09 Jul 2014, 10:04
Replies: 8
by evantis121 » 06 Jul 2014, 14:16

Hi,

My AAZ engined T25 is suffering from serious juddering unless you get the clutch just right. Its getting on my nerves and I read somewhere that...

8 Replies

3869 Views

Last post by evantis121
09 Jul 2014, 10:04
VW 1.9 tdi engine (110 bhp - PD I think)

Last post by HarryMann « 09 Jul 2014, 09:16
Replies: 3
by SplendiferousII » 08 Jul 2014, 18:26

Not T25 related but.

I have a seat Toledo (51 plate) with a 1.9 tdi engine fitted. Its been a proper pain in the a*** but for the past year its...

3 Replies

3098 Views

Last post by HarryMann
09 Jul 2014, 09:16
need wiring diagram for subaru ej20 1998

Last post by silverbullet « 09 Jul 2014, 07:45
Replies: 1
by paulbrown84b » 08 Jul 2014, 20:51

hey peeps

doin a conversion on my 1986 t25 to a 2.0 ej20 1998 and wondering if n e of you have wiring diagrams for this

1 Replies

1396 Views

Last post by silverbullet
09 Jul 2014, 07:45
AGR Engine Swap

Last post by Dino « 08 Jul 2014, 14:58
Replies: 10
by Dino » 01 Jul 2014, 06:40

Hi folks,
I've got a donor vehicle - Octavia 1.9tdi, Engine code AGR - to upgrade my CS 1.6D non turbo engine from a 1986 t3 camper. I've been...

10 Replies

5519 Views

Last post by Dino
08 Jul 2014, 14:58
Oil capacity VW SB 1.6td engine

Last post by HarryMann « 08 Jul 2014, 09:33
Replies: 3
by Candyred89 » 26 Jun 2014, 21:52

Hi, can anyone advise me what capacity of oil my SB code Golf GTD engine will take, it's got a T25 sump on it.
Any info greatly received.
:ok

3 Replies

2706 Views

Last post by HarryMann
08 Jul 2014, 09:33
Help ref diesel injection pump on 1Y conversion

Last post by Oldiebut goodie « 06 Jul 2014, 21:24
Replies: 1
by Jetfitzmaurice » 06 Jul 2014, 13:05

Hi, I'm in week 3 of my 1.6cs to 1Y engine conversion, I'm just about to bolt the 1Y back in (new clutch, water & oil pump, cam & crank seals etc)...

1 Replies

1188 Views

Last post by Oldiebut goodie
06 Jul 2014, 21:24
Petrol to TDI

Last post by KINGPRAWN « 02 Jul 2014, 22:04
Replies: 38
by KINGPRAWN » 13 May 2014, 16:22
1

2

3
Going from a 2.1dj to a TDI ... Will I NEED a diesel tank .. Will I NEED diesel clocks ??
38 Replies

9974 Views

Last post by KINGPRAWN
02 Jul 2014, 22:04
Aaz cooling system

Last post by skell « 29 Jun 2014, 19:21
Replies: 6
by Dynamite-dindin » 04 Jun 2014, 20:03

Hi was just wondering I'm trying to bleed my cooling system and not having much luck only able to get a few litres of coolant in it. From what I have...

6 Replies

3662 Views

Last post by skell
29 Jun 2014, 19:21
Service kit following engine conversion

Last post by VWMartin « 29 Jun 2014, 18:15
Replies: 6
by VWMartin » 23 Jun 2014, 20:29

Hi guys my T25 has had a 1z engine conversion and I'm finding it hard to source service parts with just the engine number.

Anyone know where is...

6 Replies

1851 Views

Last post by VWMartin
29 Jun 2014, 18:15
whats the best subaru diesel for a t25

Last post by keith « 28 Jun 2014, 16:41
Replies: 2
by tdm2 » 28 Jun 2014, 16:38

whats the best subaru diesel engine to put into a t25

2 Replies

1488 Views

Last post by keith
28 Jun 2014, 16:41
aaz hybrid flywheel

Last post by bobby-gg « 24 Jun 2014, 06:37
Replies: 5
by t25driver » 24 May 2014, 10:25

Does anyone sell an aaz jx conversion hybrid flywheel ready to bolt on 228mm clutch fitment and what clutch fits
Maybe needed in the future for a...

5 Replies

2287 Views

Last post by bobby-gg
24 Jun 2014, 06:37
Install Engin Diesel T4 On T3

Last post by toomanytoys « 22 Jun 2014, 20:15
Replies: 12
by ali 254 » 17 Jun 2014, 16:17

hi
Can be Install Engine Diesel T4 On The T3?
Thanks...

12 Replies

5115 Views

Last post by toomanytoys
22 Jun 2014, 20:15
Late or early aaz?

Last post by Bigjcc55 « 17 Jun 2014, 21:18
Replies: 2
by Bigjcc55 » 16 Jun 2014, 19:19

How do I tell whether I have an early or late? I finally want to fit the correct fuel pump and would like to change the timing belt whilst I'm at it...

2 Replies

1613 Views

Last post by Bigjcc55
17 Jun 2014, 21:18
high idle when engine warm, gti k jet

Last post by Time Bomb Tom « 16 Jun 2014, 09:21
Replies: 6
by Time Bomb Tom » 27 May 2014, 09:30

Hi my engine is ticking over high when the engine is warm about 1500 to 2000, if i blip the throttle it will sometimes drop back down to 950 any...

6 Replies

2041 Views

Last post by Time Bomb Tom
16 Jun 2014, 09:21
Diesel to td or tdi? What upgrade have you done?

Last post by waltraud « 14 Jun 2014, 17:10
Replies: 18
by Barbarella » 10 May 2014, 09:03
1

2
Hi all,
We have a 1.6 diesel and want to an upgrade but can't decide whether to go td or tdi. Wanted to know what others have had and the reason for...
18 Replies

6773 Views

Last post by waltraud
14 Jun 2014, 17:10
Installing the 1.6 diesel engine

Last post by ali 254 « 13 Jun 2014, 19:28
Replies: 58
by ali 254 » 04 Jun 2014, 13:07
1

2

3

4
Hi, I'm a T-3 Model 1981.
I have decided to replace the engine, resulting in a 1.6 diesel engine found; want to buy;

So, I have a few questions:...
58 Replies

18758 Views

Last post by ali 254
13 Jun 2014, 19:28
T25 SUBARU BACKBOX

Last post by sciroccotune « 11 Jun 2014, 13:49
Replies: 1
by nathand2r » 08 Jun 2014, 20:17

Hi guys, but of a long shot but I've got this backbox on my t25 subaru ej20 and it obviously needs replacing.. I think it's off an Audi? It got...

1 Replies

1266 Views

Last post by sciroccotune
11 Jun 2014, 13:49
Donor car marked D or SDi does it matter which?

Last post by Jetfitzmaurice « 10 Jun 2014, 19:46
Replies: 5
by Jetfitzmaurice » 10 Jun 2014, 11:10

Hi, I'm looking at a 1y engine transplant for my new Doka that has a very dead 1.6 lump in at the moment. Does it matter if the donor vehicle is...

5 Replies

2165 Views

Last post by Jetfitzmaurice
10 Jun 2014, 19:46
Subaru installers and questions

Last post by Smiffo « 09 Jun 2014, 16:06

by Smiffo » 09 Jun 2014, 16:06

Afternoon all.

After my recent purchase, and a bit of jiggery pokery with some wiring etc, my attention has turned to the more meaty aspects of the...

0 Replies

1099 Views

Last post by Smiffo
09 Jun 2014, 16:06
1.9 aaz engine rebuild

Last post by Funbus « 07 Jun 2014, 20:37
Replies: 47
by Funbus » 03 Dec 2013, 16:35
1

2

3

4
Hi all. I've had my van 3 weeks and decided to strip and rebuild the engine. I thought I'd start a thread for the whole thing rather than clog the...
47 Replies

24640 Views

Last post by Funbus
07 Jun 2014, 20:37
Low Mileage AGG Engined Golf GTI

Last post by jes*b « 05 Jun 2014, 11:06

by jes*b » 05 Jun 2014, 11:06

Hi, putting a link in here incase you don't often look in cars for sale section. cheers jes

onclick= window.open(this.href);return false;

0 Replies

1044 Views

Last post by jes*b
05 Jun 2014, 11:06
1Y head on an AAZ

Last post by steve_hi11 « 03 Jun 2014, 13:33

by steve_hi11 » 03 Jun 2014, 13:33

Has anyone tried putting a 1Y head on an AAZ - both 1.9 diesels?

Thought I read a post a while back but can't remember when where???

thanks

steveh

0 Replies

1051 Views

Last post by steve_hi11
03 Jun 2014, 13:33
Tdi Input Shaft/Flywheel

Last post by Aidan « 01 Jun 2014, 07:21
Replies: 3
by ELVIS » 31 May 2014, 08:11

Breaking a van at the mo and the owner did mention something about Benrd Jaegar Flywheel being recently fitted, he didnt know what as he paid someone...

3 Replies

1618 Views

Last post by Aidan
01 Jun 2014, 07:21
AAZ Turbo oil return - Block or sump?

Last post by bobby-gg « 30 May 2014, 21:12
Replies: 6
by dcfb77 » 30 May 2014, 11:52

Hi, still getting a bit oil in the inlet so going to redo turbo oil return.

Turbo is higher than standard due to custom exhaust manifold. I'm...

6 Replies

2956 Views

Last post by bobby-gg
30 May 2014, 21:12
12 bhp increase?

Last post by lloydy « 30 May 2014, 15:33
Replies: 11
by dave friday » 09 Apr 2014, 12:53

Afternoon all,what sort of difference is 12 bhp increase going to make? ( torque coming in at 2400rpm ).
Ta.

11 Replies

3125 Views

Last post by lloydy
30 May 2014, 15:33
Alfa Romeo boxer engine?

Last post by faggie « 29 May 2014, 11:35
Replies: 6
by CJH » 05 May 2014, 10:29

I'm asking out of curiosity, rather than out of any serious intention to do a swap, but has anybody used one of the Alfa boxer engines in a T25? As a...

6 Replies

6022 Views

Last post by faggie
29 May 2014, 11:35
Help! Big ends gone on restoration project whats the best op

Last post by Oldiebut goodie « 29 May 2014, 07:35
Replies: 3
by alexnorwich » 28 May 2014, 22:10

Hello,

I was really hoping someone on here could help me as I have looked into all sorts of options now and don't know what would be the best and...

3 Replies

1367 Views

Last post by Oldiebut goodie
29 May 2014, 07:35
Looking after GTi engine in T25

Last post by Mark Inder « 29 May 2014, 05:40
Replies: 5
by Mark Inder » 27 May 2014, 07:53

I have very recently bought another T25. Unlike my previous one, it does not have a standard engine. This time it has a reconditioned 16v engine...

5 Replies

2669 Views

Last post by Mark Inder
29 May 2014, 05:40

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