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Most liked posts	Author	Posted	Liked	Forum
1.9 Carburettor Pics	Aidan	Yesterday, 09:22	2 times this week	Mechanical
1987 DJ does not fit 1983 Cooling Pipes	Robsey	09 Sep 2025, 23:05	Once this week	Mechanical

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Last post

2.1 dj blowing ignition module

Last post by stevealex « 31 Aug 2016, 13:55
Replies: 6
by stevealex » 30 Aug 2016, 22:41

Hi All

I'm having problems with failing ignition modules (the amplifier or TCI as they are called) on a 2.1 dj. I am now on my third failed unit, so...

6 Replies

2276 Views

Last post by stevealex
31 Aug 2016, 13:55
Mechanic in South West France

Last post by kernewek « 30 Aug 2016, 20:10
Replies: 7
by Kasper » 20 Aug 2016, 12:52

Hi all,
My 84 (DF engine) clutch slave cylinder has blown a seal while on a camping trip in Mimizan, Landes, South West France.
As a result I've got...

7 Replies

3039 Views

Last post by kernewek
30 Aug 2016, 20:10
coincidence or not ?

Last post by mickeyflyn « 30 Aug 2016, 19:01
Replies: 8
by mickeyflyn » 17 May 2016, 20:17

My 1.9 water boxer has been running great for a while now hence no posts,but this weekend while going over a smàll but high speed bump that gave the...

8 Replies

4053 Views

Last post by mickeyflyn
30 Aug 2016, 19:01
Turbo oil leak, or breather, or just overfilled?

Last post by jhobson « 30 Aug 2016, 14:03

by jhobson » 30 Aug 2016, 14:03

1990 1.6 TD JX
The history:
I don't drive the van much as I'm usually fixing it.
I'm pretty sure the dipstick on my engine is not at right level. I...

0 Replies

1075 Views

Last post by jhobson
30 Aug 2016, 14:03
Is it my head gasket?

Last post by RogerT « 30 Aug 2016, 12:04
Replies: 5
by Martin Cooper » 06 Aug 2016, 11:44

1989 Type 25 1600 Turbo Diesel. You have all been very helpful sorting out my water sensor flashing light problems and it is all now working...

5 Replies

2423 Views

Last post by RogerT
30 Aug 2016, 12:04
Idiots guide to changing front pads

Last post by Sir Brixalot « 29 Aug 2016, 23:30
Replies: 31
by Sir Brixalot » 20 Jul 2016, 06:09
1

2

3
Can anyone talk me through doing this? I have a late van. I can't see how to free the pads.
31 Replies

8090 Views

Last post by Sir Brixalot
29 Aug 2016, 23:30
running in

Last post by Asw « 29 Aug 2016, 21:14
Replies: 2
by Asw » 29 Aug 2016, 19:49

Just wondering how long a rebuilt CU should take to fully run in? I'm sure ours is still improving after 1000 miles.

2 Replies

758 Views

Last post by Asw
29 Aug 2016, 21:14
Gearbox gone.

Last post by Malminor « 29 Aug 2016, 20:55
Replies: 4
by Budgie7 » 27 Aug 2016, 14:53

Feel gutted just set off on holiday for the weekend , going to VW show at Uttoxeter and my auto gearbox has just packed up. So I had to limp home...

4 Replies

1734 Views

Last post by Malminor
29 Aug 2016, 20:55
"Smelly" exhaust, slight popping on overrun

Last post by silverbullet « 29 Aug 2016, 20:25
Replies: 22
by silverbullet » 20 Jun 2016, 21:02
1

2
I am pretty sure that I know the cause, but just for the sake of a bit of chat:

The SA (5 cylinder, motronic efi not k-jet) has developed a pungent...
22 Replies

5326 Views

Last post by silverbullet
29 Aug 2016, 20:25
Carburettor problem

Last post by bigherb « 29 Aug 2016, 19:22
Replies: 1
by Bigal23 » 29 Aug 2016, 16:14

So my 1981 2ltr air cooled leisure drive to top has a twin carb set up with a large return Spring attached to the throttle linkage and to the body of...

1 Replies

730 Views

Last post by bigherb
29 Aug 2016, 19:22
Engine Improvements or Upgrades

Last post by The Bobdogs « 29 Aug 2016, 19:06
Replies: 2
by ArvonW » 27 Aug 2016, 10:45

Hi All,

I would be interested to know what everyones thoughts were on engine upgrades and improvements.

I have a 1600 Aircooled and would like to...

2 Replies

1435 Views

Last post by The Bobdogs
29 Aug 2016, 19:06
starting struggles

Last post by a1winchester « 28 Aug 2016, 21:02
Replies: 29
by dave2878 » 03 Aug 2016, 20:45
1

2
hi ,
been on a few times recently with slight problems with van,
the newest one is the starting when hot,
i kinda broke down yesterday after...
29 Replies

6124 Views

Last post by a1winchester
28 Aug 2016, 21:02
Front To rear stainless coolant pipes

Last post by Smiffo « 28 Aug 2016, 12:07
Replies: 4
by Nomercyt3 » 27 Aug 2016, 13:06

Im just about to replace my front to back coolant pipes with stainless from brickwerks any tips or advice to make it easier fuel tank removal. Etc...

4 Replies

978 Views

Last post by Smiffo
28 Aug 2016, 12:07
Engine rebuild/recon recommendations please.

Last post by ChrisTriple « 28 Aug 2016, 08:05
Replies: 2
by BenClem » 25 Aug 2016, 08:58

Hi,
I'm looking to have my poorly engine rebuilt/reconditioned. Its a 2.1 DJ does any one have any recommendations or who to avoid please.

Many...

2 Replies

958 Views

Last post by ChrisTriple
28 Aug 2016, 08:05
exhaust studs/bolts/ heli coil/ tap.

Last post by onc onc « 28 Aug 2016, 05:25
Replies: 4
by onc onc » 26 Aug 2016, 13:41

Hi all, just wondering if the threaded holes that hold the exhaust on can be heli coiled or re tapped with the engine still in the van. Its a 1.9dg...

4 Replies

1146 Views

Last post by onc onc
28 Aug 2016, 05:25
high hydrocarbons and smells rich

Last post by diabolov « 27 Aug 2016, 22:42

by diabolov » 27 Aug 2016, 22:42

Ok, It was noted at the MOT that the hydrocarbons were very high and only just scraped through, so I thought a new filter and off we go. On opening...

0 Replies

1082 Views

Last post by diabolov
27 Aug 2016, 22:42
How much engine oil

Last post by sandancer « 27 Aug 2016, 16:50
Replies: 2
by sandancer » 25 Aug 2016, 20:39

I have a 1981 T3 1.6d, I am doing an engine rebuild, busy putting it back together.
I am still waiting for a new dipstick as the previous one was...

2 Replies

777 Views

Last post by sandancer
27 Aug 2016, 16:50
1.6d gearbox swap - what parts will I need?

Last post by davegsm82 « 27 Aug 2016, 12:56
Replies: 1
by Duggysdad » 27 Aug 2016, 10:52

Hi all,
My 1986 t25 1.6d gearbox has lost 3rd gear, friend has a gearbox and linkage off a 1.6d so should be straight swap. I've bought clutch, are...

1 Replies

549 Views

Last post by davegsm82
27 Aug 2016, 12:56
Seeking garage for engine conversion

Last post by 135135vw « 27 Aug 2016, 12:06

by 135135vw » 27 Aug 2016, 12:06

Hi all,

I have a 83 Westy that currently has a Nissan diesel LD20 engine in it which sadly seized last week. Ideally I'd like to replace it with an...

0 Replies

990 Views

Last post by 135135vw
27 Aug 2016, 12:06
Diesel Gearboxes

Last post by colinthefox « 25 Aug 2016, 20:42
Replies: 1
by motor-man » 25 Aug 2016, 19:50

Hi I'm currently converting my van from a 5 speed 1.9 dg into a 4 speed 1.9 1y diesel.

will my 5 speed 1.9 dg gearbox fit on the 1y engine after...

1 Replies

1821 Views

Last post by colinthefox
25 Aug 2016, 20:42
Hydraulic Power Steering Query

Last post by Smiffo « 25 Aug 2016, 07:43
Replies: 8
by Smiffo » 20 Aug 2016, 12:40

Afternoon all.

After multiple power steering bits have been sitting redundant in my spare room for several months, it is time to get the power...

8 Replies

1946 Views

Last post by Smiffo
25 Aug 2016, 07:43
Ignition Switch or Starter Motor

Last post by ghost123uk « 25 Aug 2016, 07:11
Replies: 18
by Tobias13 » 17 Aug 2016, 07:26
1

2
Morn all,

Van was struggling to crank last week, seemed to be no pattern.

So, when I turn the key all the lights come on but then when I turn to...
18 Replies

5945 Views

Last post by ghost123uk
25 Aug 2016, 07:11
aux belts

Last post by bigherb « 24 Aug 2016, 21:19
Replies: 1
by Big Boris » 24 Aug 2016, 19:39

Hi all im trying to order some belts for my 1.6td jx engine ,ive read the numbers off the existing belts but they dont match with anything on the...

1 Replies

959 Views

Last post by bigherb
24 Aug 2016, 21:19
WAter cooler fan problem t25

Last post by Brucie2 « 24 Aug 2016, 16:22
Replies: 4
by Brucie2 » 23 Aug 2016, 20:44

After a 4 hour journey I stopped at a campsite and after a few hours the fan suddenly came on and hasn't stopped after 3 hours?? Any ideas hay my...

4 Replies

1066 Views

Last post by Brucie2
24 Aug 2016, 16:22
Alternator bracket - problem - fixed

Last post by puddin « 24 Aug 2016, 11:43
Replies: 8
by Ralf85 » 02 Aug 2016, 13:36

Last week my mechanic buddy carried out a temporary fix. One of the studs holding the alternator bracket had fallen out and the second stud had...

8 Replies

4159 Views

Last post by puddin
24 Aug 2016, 11:43
WBX hydraulic lifter replacement

Last post by itchyfeet « 24 Aug 2016, 11:18
Replies: 5
by vw nerd » 24 Aug 2016, 08:35

Is it possible to pull old hydraulic lifters up the push rod tubes with the head in place to replace with new, or is it a head off job to allow...

5 Replies

2764 Views

Last post by itchyfeet
24 Aug 2016, 11:18
Digijet Idle speed too high when warm

Last post by Mr Bean « 24 Aug 2016, 08:15
Replies: 24
by jimrat » 25 Nov 2014, 21:18
1

2
Hi

For the last few months I've noticed the engine would stall unless it was held at a fast idle for 30 seconds. Now it has got frosty, the engine...
24 Replies

16434 Views

Last post by Mr Bean
24 Aug 2016, 08:15
Handbrake threaded rod

Last post by pleasestartnow « 24 Aug 2016, 08:06
Replies: 3
by pleasestartnow » 23 Aug 2016, 08:47

Hi everyone,

I replaced the handbrake cable to the back left wheel at the weekend but I couldn't loosen the nut (badly seized) on the threaded bar...

3 Replies

814 Views

Last post by pleasestartnow
24 Aug 2016, 08:06
END FLOAT PLAY

Last post by bigherb « 24 Aug 2016, 07:30
Replies: 4
by drjsmithwhite » 22 Aug 2016, 17:27

How much play should there be with shims and fly wheel removed

Seems to move quite a bit so don't wanna no spend money on shims etc if there's a...

4 Replies

1123 Views

Last post by bigherb
24 Aug 2016, 07:30
Viking roof spares and repaires help

Last post by Da dan « 31 Aug 2016, 20:44
Replies: 16
by Da dan » 24 Aug 2016, 06:05
1

2
I have just finally bought a Viking roof but it needs work. Can people help?
The outside seams have all perished, does anyone ruffly know how much...
16 Replies

5943 Views

Last post by Da dan
31 Aug 2016, 20:44
Exhausts 1.9 DG

Last post by Roydini « 23 Aug 2016, 22:41
Replies: 10
by soxstaffy » 01 Aug 2016, 16:09

Good evening fellow T25 owners,
Looking forward to meeting some of you at Busfest.
Can any of you help me out, It looks likely that will have to...

10 Replies

4608 Views

Last post by Roydini
23 Aug 2016, 22:41
1.6 td jx Glow plug issue.

Last post by Timburrows « 23 Aug 2016, 19:11
Replies: 13
by rob1927 » 29 Jul 2016, 13:06

Hello all, could anyone advise on the following?

I have an issue with my glow plugs, the van is hard to start from cold, and fires up fine when...

13 Replies

6211 Views

Last post by Timburrows
23 Aug 2016, 19:11
WHAT ENGINE

Last post by itchyfeet « 23 Aug 2016, 14:37
Replies: 1
by mitchell1551 » 23 Aug 2016, 13:13

trying to find number on engine but can only find the following JG132067 IS THIS THE CORRECT ONE.1987 1.9DG CARAVELLE AUTO

1 Replies

787 Views

Last post by itchyfeet
23 Aug 2016, 14:37
Air Cooled 14MPG normal?

Last post by mrhutch « 22 Aug 2016, 21:11
Replies: 12
by InventEd » 15 Aug 2016, 08:48

Hi,

Just been to France in our Air cooled 2ltr (new engine from the VW engine company in the last year) and looking at the fuel purchased we...

12 Replies

3624 Views

Last post by mrhutch
22 Aug 2016, 21:11
Help! Broken down and packed up to go on holiday

Last post by Sagemagoo « 22 Aug 2016, 20:45
Replies: 2
by Sagemagoo » 22 Aug 2016, 15:19

VW T3 1.6TD Gipsy. Family in and gone 200 yards when there was a loud banging consistent with wheel speed but only on deceleration. Engine sounds...

2 Replies

1249 Views

Last post by Sagemagoo
22 Aug 2016, 20:45
Autobox fault ?

Last post by Budgie7 « 22 Aug 2016, 19:44
Replies: 6
by Budgie7 » 21 Aug 2016, 21:41

I hope I am wrong , as We are supposed to be going on a 2 week jaunt the week after next. My van is a 2.1 Dj automatic. Today whilst driving it...

6 Replies

1837 Views

Last post by Budgie7
22 Aug 2016, 19:44
oil dipstick tube

Last post by Oldiebut goodie « 22 Aug 2016, 12:26
Replies: 5
by Ads1987 » 22 Aug 2016, 09:59

Hi All,

Just had the engine completely rebuilt and have covered 500 miles, so changed the oil and put 4.5 litres in the engine (1.7d KY code) but...

5 Replies

2234 Views

Last post by Oldiebut goodie
22 Aug 2016, 12:26
Garage recommendations please.

Last post by BenClem « 22 Aug 2016, 12:06

by BenClem » 22 Aug 2016, 12:06

Hi I am looking for a quality garage in the Leeds area to fit a recon engine etc. Any recommendations greatly received.

I have been using OCDD for...

0 Replies

1085 Views

Last post by BenClem
22 Aug 2016, 12:06
Engine balancing

Last post by silverbullet « 22 Aug 2016, 07:42
Replies: 1
by ELVIS » 20 Aug 2016, 17:53

Need cover plate balancing as timing marks have been ground off :(

Want to post flywheel/clutch off to get balanced. Anyone recommend a shop set up...

1 Replies

719 Views

Last post by silverbullet
22 Aug 2016, 07:42
Fantasy Engine

Last post by AdrianC « 22 Aug 2016, 13:57
Replies: 20
by Asw » 09 Aug 2016, 19:01
1

2
Evening all.
So I would like a little more power, but we bought an air cooled because we wanted an air cooled. I rebuilt the engine when we got the...
20 Replies

9006 Views

Last post by AdrianC
22 Aug 2016, 13:57
Clunking sound from steering

Last post by randiandipandi « 21 Aug 2016, 17:41
Replies: 2
by randiandipandi » 20 Aug 2016, 18:50

Hi All,
Currently on holiday near Alton Towers so no access to garage, tools etc. Suffering from intermittent clunking from centre of the van pretty...

2 Replies

1059 Views

Last post by randiandipandi
21 Aug 2016, 17:41
Anyone know of a good garage in South East London/Kent

Last post by Sandra101 « 21 Aug 2016, 12:53
Replies: 5
by Sandra101 » 05 Feb 2016, 10:53

Hi Guys

I have asked this question before but I am still on the look out for a good reliable garage or mechanic near to me - I live between Catford...

5 Replies

2458 Views

Last post by Sandra101
21 Aug 2016, 12:53
Tappets and wear

Last post by silverbullet « 20 Aug 2016, 17:55
Replies: 1
by 123-jn » 19 Aug 2016, 20:24

I have just borrowed 4 tappets from my old 1.9 engine to try to iron out an issue with the ones in my new 2.1 engine and was shocked to see the...

1 Replies

723 Views

Last post by silverbullet
20 Aug 2016, 17:55
Flywheel timing mark confusion

Last post by ELVIS « 20 Aug 2016, 17:41
Replies: 3
by keytouch » 20 Aug 2016, 11:49

1.9 diesel normally aspirated engine using the original flywheel and clutch from the 1.6D cs that I took out.

I can't see any marks on the actual...

3 Replies

3036 Views

Last post by ELVIS
20 Aug 2016, 17:41
Fan belt size

Last post by a1winchester « 20 Aug 2016, 17:39
Replies: 3
by JonathanR » 20 Aug 2016, 12:10

Petrol 1.9 engine.
Bought new fan belt from local motor factors and am worried it is not the right size. Existing one has VFB 233 and 8.5 x 1087 S...

3 Replies

1193 Views

Last post by a1winchester
20 Aug 2016, 17:39
Issues in France.

Last post by Cob20 « 20 Aug 2016, 14:19
Replies: 7
by Cob20 » 19 Aug 2016, 21:03

So... We jave been doing a 3 day journey to somewhere near La Rochelle. On day three we set off to our final destination.

The wife was driving and...

7 Replies

2696 Views

Last post by Cob20
20 Aug 2016, 14:19
Missing part in cambelt replacement?

Last post by windy « 20 Aug 2016, 08:54
Replies: 2
by Sagemagoo » 19 Aug 2016, 06:23

Hi all.

Replacing the cambelt and tensioner in an early 1985 1.6TD and noticed that the old tensioner is rubbing against the engine - a mechanic I...

2 Replies

1121 Views

Last post by windy
20 Aug 2016, 08:54
Gearbox

Last post by itchyfeet « 19 Aug 2016, 19:39
Replies: 3
by Jona2487 » 19 Aug 2016, 13:08

Hi and thanks in advance, I'm looking for a later gearbox for my van it's a 1.9Y engine anyone have any ideas on codes to look for?

3 Replies

950 Views

Last post by itchyfeet
19 Aug 2016, 19:39
Urgent help - broken down in France

Last post by dandaz « 19 Aug 2016, 19:18
Replies: 3
by jameshamilton » 17 Aug 2016, 14:01

2.0l CU engine, electronic ignition

Right... A look through old posts of mine will reveal that I've had consistent idling problems in the past....

3 Replies

1778 Views

Last post by dandaz
19 Aug 2016, 19:18
Which engine to choose

Last post by kevtherev « 19 Aug 2016, 15:11
Replies: 36
by Wesley » 20 Jul 2015, 12:00
1

2

3
Hi,

I was hoping from some advice please.

I need a re con engine for my t25. It's a 1989 1.9 petrol caravelle.

When I purchase it, it had a vege...
36 Replies

11018 Views

Last post by kevtherev
19 Aug 2016, 15:11

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