Mechanical

Moderators: User administrators, Moderators

New Topic

7639 topics

Page 6 of 153
- Jump to page:
Previous
1
…
4
5
6
7
8
…
153
Next

Topics

Replies

Views

Last post

Early to late cooling system

Last post by ajsimmo « 19 Mar 2025, 19:59
Replies: 6
by pauljvw » 07 Mar 2021, 17:13

Hi, does anyone know what is involved and which components have to be changed when converting from early to late cooling systems cheers 1984 westy...

6 Replies

25692 Views

Last post by ajsimmo
19 Mar 2025, 19:59
Replacing CV Boots

Last post by dazzerT251900td « 15 Mar 2025, 19:48
Replies: 8
by Maxwe11 » 11 Mar 2025, 09:40

I am currently having a bit of a struggle removing the old (possibly original) CV boots on my '89 DG. I have attempted to get the bolts out but due...

8 Replies

49511 Views

Last post by dazzerT251900td
15 Mar 2025, 19:48
Overheating - 1981 1.6D in eastern Ukraine

Last post by Dueller « 14 Mar 2025, 15:59
Replies: 22
by drgeometry » 16 Oct 2024, 20:33
1

2
1981 1.6D. Engine overheated after a long drive from Kyiv to Dnipro. I discovered that the crank case breather hose had ruptured at its junction and...
22 Replies

59617 Views

Last post by Dueller
14 Mar 2025, 15:59
Fuel Tank Cleaner?

Last post by Dueller « 14 Mar 2025, 15:42
Replies: 3
by Che » 28 Jan 2025, 18:02

Thinking that as it's still the original fuel tank and as I had a slight issue with starting the other day and after using Carb Cleaner which sorted...

3 Replies

29785 Views

Last post by Dueller
14 Mar 2025, 15:42
83 1.9DG T25 engine idle issues.

Last post by Swordfish93 « 10 Mar 2025, 18:02
Replies: 16
by Swordfish93 » 16 Feb 2025, 16:53
1

2
I am trying g to get my T25 (83 1.9DG) up and running but when I turn it over it will run perfect for about a minute then cut out. It will always...
16 Replies

51568 Views

Last post by Swordfish93
10 Mar 2025, 18:02
EFI fuel pump failure

Last post by silverbullet « 10 Mar 2025, 07:59
Replies: 6
by silverbullet » 08 Mar 2025, 18:18

Still trying to diagnose a leak-down fault on wbx(6) with EV14 injectors from Injector Rehab.
Its had two fuel regulator swaps now, seems to need a...

6 Replies

30977 Views

Last post by silverbullet
10 Mar 2025, 07:59
Replacing Coolant Pipes.

Last post by maxstu « 09 Mar 2025, 21:31
Replies: 8
by maxstu » 08 Mar 2025, 16:08

Replacing the plastic pipes with stainless.
I intend to replace heater hoses too.

My question; do you feed rubber heater pipes first over fuel tank,...

8 Replies

36650 Views

Last post by maxstu
09 Mar 2025, 21:31
clutch bolts

Last post by Aidan « 07 Mar 2025, 08:32
Replies: 11
by further » 02 Mar 2025, 12:02

Busy replacing the clutch, tightening up the bolts and at the last turn the bolt head has come off :evil: never had this happen before....

11 Replies

37033 Views

Last post by Aidan
07 Mar 2025, 08:32
New member

Last post by widebandman « 07 Mar 2025, 05:18
Replies: 11
by widebandman » 05 Mar 2025, 13:34

Hi everyone,
I'm due to retire soon and I've always wanted to tinker with an engine. Can anybody recommend a good basic starter project? I have an...

11 Replies

36013 Views

Last post by widebandman
07 Mar 2025, 05:18
Replacing Coolant Pipe 251121104

Last post by maxstu « 05 Mar 2025, 16:46
Replies: 8
by maxstu » 04 Mar 2025, 17:01

Struggling to remove this from the coolant distribution tower besides starter motor.

Any tips how to replace this coolant pipe found on the...

8 Replies

32283 Views

Last post by maxstu
05 Mar 2025, 16:46
Head gasket replacement

Last post by doc.G60 « 01 Mar 2025, 22:13
Replies: 14
by doc.G60 » 09 Apr 2024, 10:33

Hi All,

I am looking for a recommendation for someone who can properly diagnose and then repair a suspected head gasket leak on my 1.6TD JX.

I had...

14 Replies

42652 Views

Last post by doc.G60
01 Mar 2025, 22:13
Rocker Covers

Last post by MarkHughes « 01 Mar 2025, 17:30
Replies: 7
by Che » 01 Mar 2025, 10:29

Want to replace my rocker covers and seen on JK that there's an aluminium bolt on set, is there any difference with fitting these? Or is just to make...

7 Replies

32592 Views

Last post by MarkHughes
01 Mar 2025, 17:30
Fuel not getting to filter / Injectors problem Help Needed

Last post by twd40 « 27 Feb 2025, 13:51
Replies: 5
by twd40 » 27 Feb 2025, 11:33

Morning all,
I am in an unfortunate position that my T25 1.6/7TD JX(slightly altered) engine is not running.
Im having an issue with starting it....

5 Replies

30102 Views

Last post by twd40
27 Feb 2025, 13:51
T25 starting problems, Help.

Last post by Che « 26 Feb 2025, 14:40
Replies: 3
by dandancampervanman » 16 Feb 2025, 10:32

A call for advice please.
1991 water-cooled 1900cc T25 Komet, usually an excellent starter.
Recently came to move and whilst it cranked it would not...

3 Replies

29696 Views

Last post by Che
26 Feb 2025, 14:40
Choke Vacuum Pump Reducer Inside Pipe

Last post by maxstu « 25 Feb 2025, 09:41
Replies: 2
by maxstu » 24 Feb 2025, 19:05

Setting up the choke l found the choke vacuum pump does not hold. So l swapped for another vacuum pump off a 2E2 carb l had squirreled away (after...

2 Replies

28276 Views

Last post by maxstu
25 Feb 2025, 09:41
Low compression in cylinder 4

Last post by joshmc « 23 Feb 2025, 13:15
Replies: 4
by joshmc » 22 Feb 2025, 16:40

First post here and looking for some advice.

Ive got at 86 T25 with DG engine. Its failed an MOT and needs a heap of welding, panels, sills, floor...

4 Replies

30123 Views

Last post by joshmc
23 Feb 2025, 13:15
Cold start device (diesel 1.7) is this may problem?

Last post by NoobyNiall « 19 Feb 2025, 19:25
Replies: 12
by NoobyNiall » 12 Feb 2025, 17:17

Hi All,

1989 T25, have had all fuel pipes, filter replaced ,banjo bolt cleaned out, no air locks, no leaking of fuel….but…

So was looking at the...

12 Replies

38135 Views

Last post by NoobyNiall
19 Feb 2025, 19:25
CS Diesel Spigot Bearing?

Last post by colinthefox « 19 Feb 2025, 14:11
Replies: 14
by Paul773car » 17 Feb 2025, 19:28

Hi All,

1984 CS code Diesel 1.6 (non turbo)

I have a rattling sound when in neutral and the clutch pedal up. This noise stops when I press the...

14 Replies

41267 Views

Last post by colinthefox
19 Feb 2025, 14:11
How would you change this coolant hose.

Last post by ajsimmo « 16 Feb 2025, 15:34
Replies: 3
by Billy buster » 16 Feb 2025, 07:40

Hi guys wondering how you are supposed to tackle this.
Noticed a minor leak on this coolant hose and when taking it off discovered that it has these...

3 Replies

29578 Views

Last post by ajsimmo
16 Feb 2025, 15:34
Fuel filler cap refurbishment

Last post by Alfredo « 15 Feb 2025, 21:10
Replies: 2
by Alfredo » 15 Feb 2025, 20:23

Hello all,

My fuel filler cap has been getting harder and harder to get off so I thought I would try to refurbish it by following these...

2 Replies

28391 Views

Last post by Alfredo
15 Feb 2025, 21:10
clutch problem

Last post by lexussoarer1996 « 13 Feb 2025, 20:33

by lexussoarer1996 » 13 Feb 2025, 20:33

Hi ,

i have a rear main seal leak and removed the gearbox and have some wear marks on the clutch fingers. The clutch was fitted a few months...

0 Replies

33934 Views

Last post by lexussoarer1996
13 Feb 2025, 20:33
Type IV conrod options...pic heavy

Last post by Dueller « 13 Feb 2025, 20:22

by Dueller » 13 Feb 2025, 20:22

So I've been sidetracked into a Type IV build lately and have been thinking about changing the conrods

It's an 1800 so has the 55mm crank journal...

0 Replies

33639 Views

Last post by Dueller
13 Feb 2025, 20:22
Fuel pipes to replace, just in case (1.9 DG)

Last post by cobblers « 12 Feb 2025, 19:31
Replies: 1
by willmagrath » 12 Feb 2025, 18:59

Hi all,

Got some long journeys planned in summer and have been told its good practice to replace the fuel pipes and lines in the engine bay to avoid...

1 Replies

27696 Views

Last post by cobblers
12 Feb 2025, 19:31
VWT3 2.1 fuel injection

Last post by ajsimmo « 12 Feb 2025, 08:41
Replies: 2
by Smallage » 10 Feb 2025, 07:36

Hello, after a long time at a standstill I am trying to get it running. When I manage to start it, after an indeterminate time, without stopping the...

2 Replies

28641 Views

Last post by ajsimmo
12 Feb 2025, 08:41
Not starting

Last post by Che « 11 Feb 2025, 16:30
Replies: 37
by Che » 05 Feb 2025, 14:37
1

2

3
Hi all,

So our 1.9DG has decided not to start for over a week now.

Using E5 fuel (has half a tank)

Battery under a year old

Starter motor, fly...
37 Replies

82731 Views

Last post by Che
11 Feb 2025, 16:30
Reverse Light Housing

Last post by JackJosh « 09 Feb 2025, 14:40
Replies: 3
by JackJosh » 08 Feb 2025, 18:12

Evening All,

it seems that every job that I do is awkward on this van lol.
Today’s issue started with an attempt to adjust the reverse light switch....

3 Replies

29624 Views

Last post by JackJosh
09 Feb 2025, 14:40
How to replace coolant hose (1989 2.1 DJ)

Last post by bessiebelle « 09 Feb 2025, 07:48
Replies: 4
by bessiebelle » 07 Feb 2025, 14:23

Hello I've recently replaced most of my coolant hoses.

This one is defeating me because it's quite inaccessible.

It's the one that goes from the...

4 Replies

29902 Views

Last post by bessiebelle
09 Feb 2025, 07:48
Wbx exhaust- how rigid are they?

Last post by slowcoach « 08 Feb 2025, 19:15
Replies: 5
by slowcoach » 08 Feb 2025, 11:18

I've a Subaru engine, but I'm in the middle of re jigging my exhaust because of a few cracks over the 8 years having it.

I can't really remember...

5 Replies

31711 Views

Last post by slowcoach
08 Feb 2025, 19:15
Slave cylinder lines

Last post by DM164 « 01 Feb 2025, 12:20

by DM164 » 01 Feb 2025, 12:20

I’ve been trying to replace the slave cylinder on my ‘84 1.9 DG and have managed to get the new one in all fine, problem is with clutch/brake fluid...

0 Replies

34024 Views

Last post by DM164
01 Feb 2025, 12:20
Tool advice

Last post by Che « 01 Feb 2025, 08:52
Replies: 4
by Che » 31 Jan 2025, 15:14

Hi,

I want to test the vacuum on my Pierburg pull down and just not sure which handheld vacuum pump I need.

Some appear to be for brake bleeding...

4 Replies

30272 Views

Last post by Che
01 Feb 2025, 08:52
Coolant leak

Last post by Alexlib « 29 Jan 2025, 17:27
Replies: 11
by Alexlib » 14 Jan 2025, 10:06

Hi
Been using the van for two 100 mile trips a week, each week it loses 700 ml of coolant from the header tank, the exspansion tank level is good,...

11 Replies

37527 Views

Last post by Alexlib
29 Jan 2025, 17:27
Steering

Last post by Burtybassett « 28 Jan 2025, 16:17
Replies: 8
by Jeff9750 » 27 Jan 2025, 16:48

Hello all, today I took my Van out on a good long drive, I live in Germany so I took my van out on the Autobahn and she got up to around 105km, but...

8 Replies

34503 Views

Last post by Burtybassett
28 Jan 2025, 16:17
Eibach Springs from Brickwerks

Last post by BarnyE « 26 Jan 2025, 18:10
Replies: 4
by keynsham1 » 24 May 2023, 08:54

I have just bought a set of Eibach lowering springs from Brickwerks and I notice that the spring wire reduces in diameter at one end of the rear...

4 Replies

30565 Views

Last post by BarnyE
26 Jan 2025, 18:10
Gearbox leak

Last post by Aidan « 25 Jan 2025, 18:58
Replies: 1
by Rascal » 25 Jan 2025, 16:32

Trying to trace a leak from my. Manual 5 speed box. Pulled off driveshaft to be met with an oily mess.
The leak had basically filled the. Cv boot and...

1 Replies

27467 Views

Last post by Aidan
25 Jan 2025, 18:58
Jx 1.6td.early to late exhaust

Last post by Rascal « 25 Jan 2025, 16:23
Replies: 2
by Rascal » 07 Jan 2025, 12:56

Hi i have a 1990 westfalia mosaic with a 1.6td jx
I'm. Pretty sure at some. Point it's had a replacement engine. And has an early style exhaust..
I...

2 Replies

28770 Views

Last post by Rascal
25 Jan 2025, 16:23
Water pump

Last post by dogbreath100 « 24 Jan 2025, 10:40
Replies: 2
by dogbreath100 » 26 Nov 2024, 13:53

Hi , I had a bit of a rattle coming from the engine . After a look around I found that the pulley for the water pump had a lot of play in it . So I...

2 Replies

28192 Views

Last post by dogbreath100
24 Jan 2025, 10:40
1992 VW t25 1.6TD

Last post by Oren Kipnis « 21 Jan 2025, 20:02
Replies: 12
by Jeff9750 » 22 Dec 2024, 11:27

Hello all, I'm new to the VW scene I have a 1992 VW T25 1.6TD, I have replaced all of the cooling system and heater box with new parts, I filled the...

12 Replies

25137 Views

Last post by Oren Kipnis
21 Jan 2025, 20:02
Trying to ID cause of cooling system issue 1.9DG

Last post by ajsimmo « 13 Jan 2025, 19:45
Replies: 13
by ride_east » 28 Nov 2024, 13:36

Hi All,

Fitted a re-con engine from VW Engine Co. a bit over 2 years ago to my Holdsworth Villa III 1.9DG, but I've now got pressure & gas build up...

13 Replies

26499 Views

Last post by ajsimmo
13 Jan 2025, 19:45
Gear linkage position after fitting SHC short shift

Last post by multisi « 07 Jan 2025, 08:49
Replies: 6
by DM164 » 04 Sep 2024, 18:25

I’ve fitted the short shift kit from slaughterhouse customs, followed all the instructions fine, but when I reassembled everything the two prongs at...

6 Replies

14748 Views

Last post by multisi
07 Jan 2025, 08:49
Fuel filter between pump and carb?

Last post by R0B « 05 Jan 2025, 15:33
Replies: 1
by luke_anderson » 05 Jan 2025, 11:27

Hi all,
Mid rebuild of my 2e3 and my cone filter that sits in the inlet fuel barb is toast! Can anyone recommend a 6mm inline filter that will sit...

1 Replies

9786 Views

Last post by R0B
05 Jan 2025, 15:33
Help identifying Pierburg 2e3 part.

Last post by Che « 03 Jan 2025, 12:04
Replies: 7
by luke_anderson » 01 Jan 2025, 01:57

Hi all!

Hoping someone can help me identify this little guy? I’ve stripped down my Pierburg for a rebuild and I bagged everything as I went, got to...

7 Replies

3975 Views

Last post by Che
03 Jan 2025, 12:04
Correctly Lapped New Valves

Last post by maxstu « 01 Jan 2025, 16:29
Replies: 13
by maxstu » 31 Dec 2024, 13:40

The internet left me baffled. Far too many contradictory and overly-long clips.
So please save my day by checking out the new valve lapping photo...

13 Replies

6757 Views

Last post by maxstu
01 Jan 2025, 16:29
part number needed

Last post by Che « 28 Dec 2024, 15:04
Replies: 4
by Che » 27 Dec 2024, 15:26

festive greetings to all!.

I've sprung a coolant leak 😟, unsure of part number. It's the pipe that goes from the expansion tank to the water pump?...

4 Replies

2688 Views

Last post by Che
28 Dec 2024, 15:04
New motor running hot

Last post by Robsey « 22 Dec 2024, 21:11
Replies: 6
by drgeometry » 22 Dec 2024, 17:36

Just replaced the 1.6D motor in my 1981 VW T2.5 with an identical one, in an effort to solve overheating and high-pressure issues. Coolant pressure...

6 Replies

2860 Views

Last post by Robsey
22 Dec 2024, 21:11
Early diesel engine mounts

Last post by mike the van « 19 Dec 2024, 13:26
Replies: 4
by mike the van » 18 Dec 2024, 20:21

Hi does anyone know if the very early diesel engine bar rubber mounts are still available, can get the later ones no probs

Mike

4 Replies

2522 Views

Last post by mike the van
19 Dec 2024, 13:26
Gypsy diesel radiator swap

Last post by diesel11 « 18 Dec 2024, 20:12
Replies: 1
by diesel11 » 18 Dec 2024, 18:15

Evening all, in the process of changing my coolant hoses and radiator on my 1981 Gypsy, my original radiator has two sensors on the top left corner...

1 Replies

1562 Views

Last post by diesel11
18 Dec 2024, 20:12
Rear Brakes Help

Last post by The Hairy Camper « 14 Dec 2024, 19:01
Replies: 18
by The Hairy Camper » 03 Dec 2024, 18:06
1

2
The backing plates on my rear brakes were getting pretty rotten, so i ordered some alternative plates from brickwerks, cleaned everything up and...
18 Replies

7416 Views

Last post by The Hairy Camper
14 Dec 2024, 19:01
Marco Mansi EFI kit

Last post by silverbullet « 12 Dec 2024, 21:54
Replies: 35
by R0B » 06 Dec 2024, 18:53
1

2

3
Has anyone fitted this kit?
35 Replies

14600 Views

Last post by silverbullet
12 Dec 2024, 21:54
DF to DG conversion

Last post by al__dente « 11 Dec 2024, 08:53
Replies: 16
by al__dente » 05 Dec 2024, 17:23
1

2
Hello guys,

My 1985 water cooled 1.9 petrol 44KW DF (with LPG conversion) T3 transporter overheated this summer and finally I have news back from...
16 Replies

7309 Views

Last post by al__dente
11 Dec 2024, 08:53
Sourcing fuel filters

Last post by silverbullet « 05 Dec 2024, 07:50
Replies: 13
by Gary. » 19 Jul 2018, 12:14

Hi all,

I thought I'd change the diesel fuel filters, just as I have no idea how old they are! I've looked at brickwerks and can't find them...

13 Replies

9545 Views

Last post by silverbullet
05 Dec 2024, 07:50

New Topic

7639 topics

Page 6 of 153
- Jump to page:
Previous
1
…
4
5
6
7
8
…
153
Next

Return to Board Index

Forum permissions

You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum