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Most liked posts	Author	Posted	Liked	Forum
2.1 DJ tune up help please	sam16v	11 Jan 2026, 15:42	Once this week	Mechanical
MOT Fail Emissions Advice	THE KESZTHELY KID	07 Jan 2026, 13:23	Once this week	Mechanical

Topics

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Last post

A Numpty and his 2.1 Project

Last post by Stesaw « 21 Apr 2022, 19:46
Replies: 239
by Stesaw » 08 Jul 2020, 14:36
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So, been eyeing up a 2.1dj for a while.. there is nothing wrong with the 1.9dg I have but I want a bit more oomph.
So was looking around on fleabay...
239 Replies

38480 Views

Last post by Stesaw
21 Apr 2022, 19:46
Fuel pump question.

Last post by tobydog « 18 Apr 2022, 19:44
Replies: 5
by Elsaetka » 17 Apr 2022, 09:12

Hi

I appreciate this has been covered extensively, however I have a different take on the pump and would like to run it past the forum.

I have...

5 Replies

630 Views

Last post by tobydog
18 Apr 2022, 19:44
Trailing arms info

Last post by davidoft1 « 17 Apr 2022, 10:18
Replies: 3
by paperhouselad » 16 Apr 2022, 17:13

This may be common knowledge around the t25 experts. I'm in the process of fitting another trailing arm, in my case nearside, when i realised that...

3 Replies

462 Views

Last post by davidoft1
17 Apr 2022, 10:18
Unusual gearbox

Last post by Cdm181070 « 17 Apr 2022, 09:31
Replies: 3
by waltraud » 22 Apr 2021, 18:36

Hello comrades. I have been finding a host of different data about my dilemma with no clear outcome. I’m running a 091 DT code gearbox on an AGG...

3 Replies

766 Views

Last post by Cdm181070
17 Apr 2022, 09:31
Quality rubbers for gear selector

Last post by rollercoaster « 16 Apr 2022, 00:49
Replies: 5
by rollercoaster » 07 Apr 2022, 14:05

I'm procrastinating over buying some new rubbers,
my last ones, .. didnt last.

Not seemingly able to get VW ones,
well possibly one or two but...

5 Replies

482 Views

Last post by rollercoaster
16 Apr 2022, 00:49
Brake pedal not returning fully

Last post by Jonnyb416 « 13 Apr 2022, 21:34
Replies: 4
by Jonnyb416 » 30 Mar 2022, 19:48

Has anyone had this issue? I’m not sure if it’s always been that way but when adjusting squeaky brakes today, my mate notice the pedal was about an...

4 Replies

899 Views

Last post by Jonnyb416
13 Apr 2022, 21:34
Doh, what’s mistaka ta maka

Last post by Robsey « 12 Apr 2022, 22:22
Replies: 8
by JeffRoo » 29 Mar 2022, 09:01

Hi all,
Went out on Sunday in my 84 velle and she performed flawlessly, so much so that I gave her a stroke and said to the wif, she has behaved...

8 Replies

996 Views

Last post by Robsey
12 Apr 2022, 22:22
Looking for a sympathetic garage near Dunfermline, Fife

Last post by T25Hugh « 12 Apr 2022, 17:52

by T25Hugh » 12 Apr 2022, 17:52

Our usual mechanic has just gone off on long term sick and we need to find someone nearby to take care of our 1991 1.9 Diesel Holdsworth Villa 3....

0 Replies

1411 Views

Last post by T25Hugh
12 Apr 2022, 17:52
oil light and buzzer

Last post by dubaroo « 12 Apr 2022, 16:50
Replies: 3
by dubaroo » 12 Apr 2022, 06:24

I have done an engine swap DG for DG, my original engine only had the one oil pressure switch, the new one has the 2. The oil light and buzzer come...

3 Replies

322 Views

Last post by dubaroo
12 Apr 2022, 16:50
2.1 injection to carb conversion.

Last post by escovedo « 11 Apr 2022, 21:17
Replies: 6
by escovedo » 11 Apr 2022, 16:55

Can anyone advise on the parts required to convert my
2.1 injection to carb and any tips required on this conversion.

6 Replies

505 Views

Last post by escovedo
11 Apr 2022, 21:17
E5 or E10 fuel?

Last post by hubcap61 « 11 Apr 2022, 15:33
Replies: 5
by Birdman » 10 Apr 2022, 12:42

Apologies if this has already been discussed. I
was just after some advice on what fuel to use and if anyone has ran into any problems using the E10...

5 Replies

1044 Views

Last post by hubcap61
11 Apr 2022, 15:33
One man photo guide to removing a late Petrol van gearbox.

Last post by Bigface « 11 Apr 2022, 09:45
Replies: 35
by itchyfeet » 22 Feb 2015, 20:37
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As requested by CovKid
Photo guide to removing a late Petrol van gearbox, early petrol and diesel will be different.

Jack the van, best to get both...
35 Replies

26768 Views

Last post by Bigface
11 Apr 2022, 09:45
Checking Oil level

Last post by Jay Peg « 10 Apr 2022, 21:01
Replies: 2
by Jay Peg » 10 Apr 2022, 19:47

Hi there,

is there an official way to check the oil level on a 2.0 air cooled? Specifically, should the engine be cold (so oil is sitting in bottom...

2 Replies

286 Views

Last post by Jay Peg
10 Apr 2022, 21:01
Wheel bearing help, My brain has disolved!

Last post by bluebus1987 « 10 Apr 2022, 12:40
Replies: 9
by bluebus1987 » 22 Aug 2018, 22:47

Need brains for rear wheel bearing issue.
I got an advisory on one rear wheel bearing having excessive play. Didn't have to do it for the mot test...

9 Replies

4203 Views

Last post by bluebus1987
10 Apr 2022, 12:40
Fuel tank expansion chambers.

Last post by weimarbus « 09 Apr 2022, 11:03
Replies: 16
by golfingtam » 01 May 2020, 19:16
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Hi, Can anyone help me with my problem? I would like to know if any fluid /petrol expands into these chambers under the front wheel arches. I have...
16 Replies

4194 Views

Last post by weimarbus
09 Apr 2022, 11:03
Fuel pickup pipe in tank

Last post by Mona « 08 Apr 2022, 17:59
Replies: 6
by Mona » 31 Mar 2022, 07:36

Hi All,

I had a new fuel tank and lines put in recently, along with a new sender unit, and it seemed to be working fine. Then, with the gauge...

6 Replies

623 Views

Last post by Mona
08 Apr 2022, 17:59
Help getting started.

Last post by maxstu « 05 Apr 2022, 20:34
Replies: 10
by Jamo » 26 Mar 2022, 15:15

Hi, I’ve recently acquired a 1989 Autosleeper which is in a bit of a sorry state. She has been stood for over 5 years. I’m going to start a...

10 Replies

853 Views

Last post by maxstu
05 Apr 2022, 20:34
New fuel lines,using E10?

Last post by slowcoach « 04 Apr 2022, 21:25
Replies: 1
by grayzer1 » 03 Apr 2022, 11:14

Hi just changed all my fuel lines using the kits from brickwork. I've been filling the tank with v power since the introduction of E10 at end of last...

1 Replies

416 Views

Last post by slowcoach
04 Apr 2022, 21:25
Early gear selector mechanism

Last post by chrisdc « 03 Apr 2022, 20:41
Replies: 8
by chrisdc » 30 Mar 2022, 09:07

Hi,

On my 81 van the stop buffer (251 711 133B) has gone (probably years ago). These are nolonger available, so I was going to make one from nylon...

8 Replies

967 Views

Last post by chrisdc
03 Apr 2022, 20:41
Waterjacket seal replacement 1,9dg

Last post by jamie.smith « 01 Apr 2022, 07:33
Replies: 20
by M13esy » 07 Apr 2021, 17:39
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Hi.got a slight leak on my waterjacket seal any one have a rough idea of the cost to replace at a garage? It’s 1.9 dg 1989
20 Replies

3966 Views

Last post by jamie.smith
01 Apr 2022, 07:33
Problems with newly built DJ engine

Last post by ajsimmo « 31 Mar 2022, 18:19
Replies: 15
by luxbus » 27 Mar 2022, 08:04
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2
Hi all,

Over the last 2 years I built myself a 'new' DJ engine; apart from the casing and some add-on parts, everything is new: crankshaft and...
15 Replies

1214 Views

Last post by ajsimmo
31 Mar 2022, 18:19
Piston rings

Last post by Gertrud90 « 30 Mar 2022, 20:05
Replies: 2
by Gertrud90 » 30 Mar 2022, 17:54

Hi all,
Help needed,
We have a 1990 T25 1.6TD that needs new piston rings and so far no garage in our local area is willing to take it on, my...

2 Replies

314 Views

Last post by Gertrud90
30 Mar 2022, 20:05
Removing/refitting fuel pump on jx

Last post by clift_d « 30 Mar 2022, 14:45
Replies: 33
by Bryce » 12 Feb 2022, 18:15
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So the time has come to get my fuel pump refurbed. I've never done anything like this before but have been given some good guides to follow and a few...
33 Replies

6114 Views

Last post by clift_d
30 Mar 2022, 14:45
MoS2 additive in factory Limited slip gearbox

Last post by ZsZ « 29 Mar 2022, 10:21
Replies: 2
by ZsZ » 28 Mar 2022, 19:31

As I understand it is not recommended to use the Liqui Moly MoS2 gearbox oil additive in gearboxes with lamelle type limited slip differentials.
But...

2 Replies

783 Views

Last post by ZsZ
29 Mar 2022, 10:21
1.9 DG Coolant Change - New Pipes & Water Pump Advice

Last post by irishkeet « 28 Mar 2022, 17:15
Replies: 13
by irishkeet » 18 Mar 2022, 18:28

Hello

I have lovely original Doka I picked up last year with 114,000 kms on the clock original engine etc etc, anyway Im finally getting around to...

13 Replies

1890 Views

Last post by irishkeet
28 Mar 2022, 17:15
JX 1.6 TD Valve Clearance Adjustment

Last post by gryan39 « 28 Mar 2022, 10:47
Replies: 4
by bluebob1966 » 06 Jul 2021, 13:42

Hi

I'm in the process of adjusting the valve clearenaces on my 1.6JX. I've managed to remove the shim from the valve that is out and have measured...

4 Replies

588 Views

Last post by gryan39
28 Mar 2022, 10:47
Barrels& pigeons exchange

Last post by ajsimmo « 27 Mar 2022, 17:28
Replies: 4
by Mawsy » 06 Jan 2022, 10:02

Hi all, all the best for 2022 health and happiness, just a stupid question, are the barrels on a 1.9 waterboxer interchangeable with the 2.1 version,...

4 Replies

608 Views

Last post by ajsimmo
27 Mar 2022, 17:28
Engine judder

Last post by TONYT25T25 « 27 Mar 2022, 09:28
Replies: 2
by soniquethedog » 26 Mar 2022, 19:12

Manged to get my Aircooled running, went fie a spin round the block and it judders really bad in first and second gear ,i had to set off in 3rd ,any...

2 Replies

299 Views

Last post by TONYT25T25
27 Mar 2022, 09:28
Tinkering with Turbo

Last post by Spailpin Fanach « 27 Mar 2022, 07:45

by Spailpin Fanach » 27 Mar 2022, 07:45

Hi all

Welcome to summer!

I was out in Saoirse, my bus, yesterday, going up and down a lot of hills. She could charge up steep hills at a good...

0 Replies

1377 Views

Last post by Spailpin Fanach
27 Mar 2022, 07:45
AKD45600002 Sealant

Last post by maxstu « 26 Mar 2022, 21:56
Replies: 3
by audiquattro » 25 Mar 2022, 18:18

I’m having difficulty obtaining the cylinder head nut sealant. Is there an equivalent that I can use?

3 Replies

317 Views

Last post by maxstu
26 Mar 2022, 21:56
Limited Slip Diff

Last post by tobydog « 26 Mar 2022, 21:41
Replies: 9
by TONYT25T25 » 25 Mar 2022, 21:37

Not sure I have an LSD, or it is working as it should. When reversing onto my garage frontage the Nearside rear wheel spins on the gravel, this is...

9 Replies

787 Views

Last post by tobydog
26 Mar 2022, 21:41
Damaged oil seal

Last post by Komet_V2 « 26 Mar 2022, 19:43
Replies: 7
by Komet_V2 » 25 Mar 2022, 20:24

Hi All

I have now suffered a major oil leak twice from the back of the engine. This has been caused by the disintegration of shims which I can't...

7 Replies

553 Views

Last post by Komet_V2
26 Mar 2022, 19:43
fuel line to pump a loose fit

Last post by Mona « 26 Mar 2022, 09:21
Replies: 3
by Mona » 25 Mar 2022, 12:03

Hi All,

My (new) fuel line is quite a loose fit into my (new) fuel pump - it slides on easily without any force, but doesn't leak when tightened....

3 Replies

408 Views

Last post by Mona
26 Mar 2022, 09:21
Brake M/C Mounting stud distance?

Last post by ManicGTI « 25 Mar 2022, 10:23

by ManicGTI » 25 Mar 2022, 10:23

Hi all, does any one have a spare Servo and master cylinder lying around they could take some measurements from for me, mainly the distance between...

0 Replies

1359 Views

Last post by ManicGTI
25 Mar 2022, 10:23
Auto box governor seal leak

Last post by maxstu « 24 Mar 2022, 17:40
Replies: 2
by Ciaoflyer » 31 Jul 2021, 13:37

Hi guys

I have a leak at the governor seal on my 1988 auto gearbox. Question is can I replace it without draining ATF? Many thanks!

2 Replies

2020 Views

Last post by maxstu
24 Mar 2022, 17:40
Jx rocker cover studs?

Last post by Aidan « 24 Mar 2022, 13:00
Replies: 4
by Bryce » 23 Mar 2022, 15:24

So one the studs that hold the rocker on has stripped and I can't for the life of me find a part number or replacement part. (it's a jx with a Cork...

4 Replies

444 Views

Last post by Aidan
24 Mar 2022, 13:00
Mechanic needed in Hertfordshire

Last post by PenelopePitstop « 24 Mar 2022, 10:23
Replies: 2
by PenelopePitstop » 23 Mar 2022, 23:10

Hi,

Having recently purchased a T25 I’m looking for a local mechanic who I can lean on as and when required. Let’s face it - it might be quite a...

2 Replies

261 Views

Last post by PenelopePitstop
24 Mar 2022, 10:23
What a Dipstick

Last post by TONYT25T25 « 23 Mar 2022, 14:47

by TONYT25T25 » 23 Mar 2022, 14:47

Doing checks on van, coolant, oil levels etc. Oil level was below minimum mark, thought that can't be right as the engine would have been clattering...

0 Replies

1443 Views

Last post by TONYT25T25
23 Mar 2022, 14:47
Pipe to water pump

Last post by irishkeet « 23 Mar 2022, 10:15
Replies: 5
by kentishvanman » 26 Sep 2021, 09:17

1.9 DG engine
L shaped pipe between thermostat and water pump. This pipe bolts to the water pump with flange and O ring.
Do the two bolts have a...

5 Replies

804 Views

Last post by irishkeet
23 Mar 2022, 10:15
Exhaust gasket 1.9 wbx - dimensions?

Last post by maxstu « 23 Mar 2022, 07:45
Replies: 1
by T25Convert » 21 Mar 2022, 10:00

Hello all,

I fitted a new stainless exhaust with the gaskets it came with, but they were, on balance, a bit rubbish. The ones on #1 and #3 failed,...

1 Replies

2267 Views

Last post by maxstu
23 Mar 2022, 07:45
T25 CS1600 diesel head gasket procedure

Last post by colinthefox « 22 Mar 2022, 19:03
Replies: 15
by Paul7502 » 05 Mar 2022, 19:26
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2
Hi, well... New to the forum ...Hello.

The story so far...

I bought a T25 Transporter D in January last year which was perfect timing just after...
15 Replies

1277 Views

Last post by colinthefox
22 Mar 2022, 19:03
Reconditioned gearbox

Last post by stigma « 21 Mar 2022, 22:26
Replies: 5
by mike9009 » 01 Jan 2022, 17:08

Hi
Happy New Year all. Not posted for a while, which is a good sign.

Took our 1982 2.0cu out for a run today. My 4 speed gearbox has been noisy...

5 Replies

1034 Views

Last post by stigma
21 Mar 2022, 22:26
T25 1.6 TD Blow Off Valve

Last post by ajsimmo « 20 Mar 2022, 18:46
Replies: 3
by AdyHoggs » 20 Mar 2022, 16:22

Hi, I’ve now discovered my blow off valve is blowing, does this mean it’s faulty, if so does anyone know where I can buy one, as I’ve searched...

3 Replies

347 Views

Last post by ajsimmo
20 Mar 2022, 18:46
Power Loss T25 1.6 Turbo Diesel

Last post by Aidan « 20 Mar 2022, 08:02
Replies: 1
by AdyHoggs » 20 Mar 2022, 00:38

Hi, My van has recently started making a strange intermittent sound almost like when you overwind an old clock, it happens at the end of each gear...

1 Replies

244 Views

Last post by Aidan
20 Mar 2022, 08:02
Starter Motor Wiring (What should this look like?)

Last post by The Hairy Camper « 19 Mar 2022, 16:00
Replies: 2
by The Hairy Camper » 19 Mar 2022, 15:45

I just cleaned and rebuilt my diesel starter motor (new brushes, bush, and solenoid).

I was hoping it would sound a bit more powerful, but it sounds...

2 Replies

413 Views

Last post by The Hairy Camper
19 Mar 2022, 16:00
Temp gauge reads low & black spark plugs

Last post by Shinnster « 18 Mar 2022, 19:54
Replies: 7
by Shinnster » 18 Mar 2022, 14:23

Hi all,

My van has been running fine engine wise for a while, but a few weeks ago i noticed the temp gauge only goes up just past the 1/4 mark now...

7 Replies

583 Views

Last post by Shinnster
18 Mar 2022, 19:54
SA 2.5i clutch.

Last post by lexussoarer1996 « 18 Mar 2022, 15:45
Replies: 1
by lexussoarer1996 » 15 Mar 2022, 15:09

I have a release bearing noise so decided to order a clutch from South Africa , it has arrived today but the paperwork has a different reference...

1 Replies

205 Views

Last post by lexussoarer1996
18 Mar 2022, 15:45
Weber carb

Last post by DoubleOSeven « 16 Mar 2022, 08:52
Replies: 1
by Burrich » 21 Feb 2022, 13:55

Has anyone fitted a Weber on an automatic T25 1.9 petrol? Apparently the rod that goes to the carb has to be modified 🤔

1 Replies

297 Views

Last post by DoubleOSeven
16 Mar 2022, 08:52
1990 - 2.1 DJ WBX - Cutting out, but infrequently

Last post by maxstu « 15 Mar 2022, 17:18
Replies: 44
by ManicGTI » 13 Sep 2021, 09:54
1

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Ok, so I know there's a million 'cutting out' posts on here so apologies for adding another one - I couldn't find one that was the same!

Symptoms: ...
44 Replies

4836 Views

Last post by maxstu
15 Mar 2022, 17:18
Fuel tank breather leak

Last post by T25Convert « 14 Mar 2022, 14:43

by T25Convert » 14 Mar 2022, 14:43

I have a new tank fitted to the van. If you brim the tank, it leaks through the rubber seal between the breather pipe and top of the tank - part 6 on...

0 Replies

1496 Views

Last post by T25Convert
14 Mar 2022, 14:43

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