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Most liked posts	Author	Posted	Liked	Forum
One man photo guide to removing a late Petrol van gearbox.	itchyfeet	08 Mar 2015, 21:25	Once this week	Mechanical

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Last post

Removing/refitting fuel pump on jx

Last post by clift_d « 30 Mar 2022, 14:45
Replies: 33
by Bryce » 12 Feb 2022, 18:15
1

2

3
So the time has come to get my fuel pump refurbed. I've never done anything like this before but have been given some good guides to follow and a few...
33 Replies

5773 Views

Last post by clift_d
30 Mar 2022, 14:45
MoS2 additive in factory Limited slip gearbox

Last post by ZsZ « 29 Mar 2022, 10:21
Replies: 2
by ZsZ » 28 Mar 2022, 19:31

As I understand it is not recommended to use the Liqui Moly MoS2 gearbox oil additive in gearboxes with lamelle type limited slip differentials.
But...

2 Replies

703 Views

Last post by ZsZ
29 Mar 2022, 10:21
1.9 DG Coolant Change - New Pipes & Water Pump Advice

Last post by irishkeet « 28 Mar 2022, 17:15
Replies: 13
by irishkeet » 18 Mar 2022, 18:28

Hello

I have lovely original Doka I picked up last year with 114,000 kms on the clock original engine etc etc, anyway Im finally getting around to...

13 Replies

1742 Views

Last post by irishkeet
28 Mar 2022, 17:15
JX 1.6 TD Valve Clearance Adjustment

Last post by gryan39 « 28 Mar 2022, 10:47
Replies: 4
by bluebob1966 » 06 Jul 2021, 13:42

Hi

I'm in the process of adjusting the valve clearenaces on my 1.6JX. I've managed to remove the shim from the valve that is out and have measured...

4 Replies

568 Views

Last post by gryan39
28 Mar 2022, 10:47
Barrels& pigeons exchange

Last post by ajsimmo « 27 Mar 2022, 17:28
Replies: 4
by Mawsy » 06 Jan 2022, 10:02

Hi all, all the best for 2022 health and happiness, just a stupid question, are the barrels on a 1.9 waterboxer interchangeable with the 2.1 version,...

4 Replies

575 Views

Last post by ajsimmo
27 Mar 2022, 17:28
Engine judder

Last post by TONYT25T25 « 27 Mar 2022, 09:28
Replies: 2
by soniquethedog » 26 Mar 2022, 19:12

Manged to get my Aircooled running, went fie a spin round the block and it judders really bad in first and second gear ,i had to set off in 3rd ,any...

2 Replies

278 Views

Last post by TONYT25T25
27 Mar 2022, 09:28
Tinkering with Turbo

Last post by Spailpin Fanach « 27 Mar 2022, 07:45

by Spailpin Fanach » 27 Mar 2022, 07:45

Hi all

Welcome to summer!

I was out in Saoirse, my bus, yesterday, going up and down a lot of hills. She could charge up steep hills at a good...

0 Replies

1325 Views

Last post by Spailpin Fanach
27 Mar 2022, 07:45
AKD45600002 Sealant

Last post by maxstu « 26 Mar 2022, 21:56
Replies: 3
by audiquattro » 25 Mar 2022, 18:18

I’m having difficulty obtaining the cylinder head nut sealant. Is there an equivalent that I can use?

3 Replies

296 Views

Last post by maxstu
26 Mar 2022, 21:56
Limited Slip Diff

Last post by tobydog « 26 Mar 2022, 21:41
Replies: 9
by TONYT25T25 » 25 Mar 2022, 21:37

Not sure I have an LSD, or it is working as it should. When reversing onto my garage frontage the Nearside rear wheel spins on the gravel, this is...

9 Replies

734 Views

Last post by tobydog
26 Mar 2022, 21:41
Damaged oil seal

Last post by Komet_V2 « 26 Mar 2022, 19:43
Replies: 7
by Komet_V2 » 25 Mar 2022, 20:24

Hi All

I have now suffered a major oil leak twice from the back of the engine. This has been caused by the disintegration of shims which I can't...

7 Replies

517 Views

Last post by Komet_V2
26 Mar 2022, 19:43
fuel line to pump a loose fit

Last post by Mona « 26 Mar 2022, 09:21
Replies: 3
by Mona » 25 Mar 2022, 12:03

Hi All,

My (new) fuel line is quite a loose fit into my (new) fuel pump - it slides on easily without any force, but doesn't leak when tightened....

3 Replies

372 Views

Last post by Mona
26 Mar 2022, 09:21
Brake M/C Mounting stud distance?

Last post by ManicGTI « 25 Mar 2022, 10:23

by ManicGTI » 25 Mar 2022, 10:23

Hi all, does any one have a spare Servo and master cylinder lying around they could take some measurements from for me, mainly the distance between...

0 Replies

1304 Views

Last post by ManicGTI
25 Mar 2022, 10:23
Auto box governor seal leak

Last post by maxstu « 24 Mar 2022, 17:40
Replies: 2
by Ciaoflyer » 31 Jul 2021, 13:37

Hi guys

I have a leak at the governor seal on my 1988 auto gearbox. Question is can I replace it without draining ATF? Many thanks!

2 Replies

2003 Views

Last post by maxstu
24 Mar 2022, 17:40
Jx rocker cover studs?

Last post by Aidan « 24 Mar 2022, 13:00
Replies: 4
by Bryce » 23 Mar 2022, 15:24

So one the studs that hold the rocker on has stripped and I can't for the life of me find a part number or replacement part. (it's a jx with a Cork...

4 Replies

410 Views

Last post by Aidan
24 Mar 2022, 13:00
Mechanic needed in Hertfordshire

Last post by PenelopePitstop « 24 Mar 2022, 10:23
Replies: 2
by PenelopePitstop » 23 Mar 2022, 23:10

Hi,

Having recently purchased a T25 I’m looking for a local mechanic who I can lean on as and when required. Let’s face it - it might be quite a...

2 Replies

249 Views

Last post by PenelopePitstop
24 Mar 2022, 10:23
What a Dipstick

Last post by TONYT25T25 « 23 Mar 2022, 14:47

by TONYT25T25 » 23 Mar 2022, 14:47

Doing checks on van, coolant, oil levels etc. Oil level was below minimum mark, thought that can't be right as the engine would have been clattering...

0 Replies

1386 Views

Last post by TONYT25T25
23 Mar 2022, 14:47
Pipe to water pump

Last post by irishkeet « 23 Mar 2022, 10:15
Replies: 5
by kentishvanman » 26 Sep 2021, 09:17

1.9 DG engine
L shaped pipe between thermostat and water pump. This pipe bolts to the water pump with flange and O ring.
Do the two bolts have a...

5 Replies

769 Views

Last post by irishkeet
23 Mar 2022, 10:15
Exhaust gasket 1.9 wbx - dimensions?

Last post by maxstu « 23 Mar 2022, 07:45
Replies: 1
by T25Convert » 21 Mar 2022, 10:00

Hello all,

I fitted a new stainless exhaust with the gaskets it came with, but they were, on balance, a bit rubbish. The ones on #1 and #3 failed,...

1 Replies

2251 Views

Last post by maxstu
23 Mar 2022, 07:45
T25 CS1600 diesel head gasket procedure

Last post by colinthefox « 22 Mar 2022, 19:03
Replies: 15
by Paul7502 » 05 Mar 2022, 19:26
1

2
Hi, well... New to the forum ...Hello.

The story so far...

I bought a T25 Transporter D in January last year which was perfect timing just after...
15 Replies

1175 Views

Last post by colinthefox
22 Mar 2022, 19:03
Reconditioned gearbox

Last post by stigma « 21 Mar 2022, 22:26
Replies: 5
by mike9009 » 01 Jan 2022, 17:08

Hi
Happy New Year all. Not posted for a while, which is a good sign.

Took our 1982 2.0cu out for a run today. My 4 speed gearbox has been noisy...

5 Replies

996 Views

Last post by stigma
21 Mar 2022, 22:26
T25 1.6 TD Blow Off Valve

Last post by ajsimmo « 20 Mar 2022, 18:46
Replies: 3
by AdyHoggs » 20 Mar 2022, 16:22

Hi, I’ve now discovered my blow off valve is blowing, does this mean it’s faulty, if so does anyone know where I can buy one, as I’ve searched...

3 Replies

315 Views

Last post by ajsimmo
20 Mar 2022, 18:46
Power Loss T25 1.6 Turbo Diesel

Last post by Aidan « 20 Mar 2022, 08:02
Replies: 1
by AdyHoggs » 20 Mar 2022, 00:38

Hi, My van has recently started making a strange intermittent sound almost like when you overwind an old clock, it happens at the end of each gear...

1 Replies

232 Views

Last post by Aidan
20 Mar 2022, 08:02
Starter Motor Wiring (What should this look like?)

Last post by The Hairy Camper « 19 Mar 2022, 16:00
Replies: 2
by The Hairy Camper » 19 Mar 2022, 15:45

I just cleaned and rebuilt my diesel starter motor (new brushes, bush, and solenoid).

I was hoping it would sound a bit more powerful, but it sounds...

2 Replies

392 Views

Last post by The Hairy Camper
19 Mar 2022, 16:00
Temp gauge reads low & black spark plugs

Last post by Shinnster « 18 Mar 2022, 19:54
Replies: 7
by Shinnster » 18 Mar 2022, 14:23

Hi all,

My van has been running fine engine wise for a while, but a few weeks ago i noticed the temp gauge only goes up just past the 1/4 mark now...

7 Replies

535 Views

Last post by Shinnster
18 Mar 2022, 19:54
SA 2.5i clutch.

Last post by lexussoarer1996 « 18 Mar 2022, 15:45
Replies: 1
by lexussoarer1996 » 15 Mar 2022, 15:09

I have a release bearing noise so decided to order a clutch from South Africa , it has arrived today but the paperwork has a different reference...

1 Replies

194 Views

Last post by lexussoarer1996
18 Mar 2022, 15:45
Weber carb

Last post by DoubleOSeven « 16 Mar 2022, 08:52
Replies: 1
by Burrich » 21 Feb 2022, 13:55

Has anyone fitted a Weber on an automatic T25 1.9 petrol? Apparently the rod that goes to the carb has to be modified 🤔

1 Replies

289 Views

Last post by DoubleOSeven
16 Mar 2022, 08:52
1990 - 2.1 DJ WBX - Cutting out, but infrequently

Last post by maxstu « 15 Mar 2022, 17:18
Replies: 44
by ManicGTI » 13 Sep 2021, 09:54
1

2

3
Ok, so I know there's a million 'cutting out' posts on here so apologies for adding another one - I couldn't find one that was the same!

Symptoms: ...
44 Replies

4474 Views

Last post by maxstu
15 Mar 2022, 17:18
Fuel tank breather leak

Last post by T25Convert « 14 Mar 2022, 14:43

by T25Convert » 14 Mar 2022, 14:43

I have a new tank fitted to the van. If you brim the tank, it leaks through the rubber seal between the breather pipe and top of the tank - part 6 on...

0 Replies

1448 Views

Last post by T25Convert
14 Mar 2022, 14:43
Multivan shocks

Last post by T3luestar « 13 Mar 2022, 17:55
Replies: 4
by stephen t25 » 13 Mar 2022, 10:23

Hi all,

Looking to get some new shocks for my Multivan, it has slightly lowered springs, any recommendations for a nice comfy ride.

Thanks 🙏

4 Replies

510 Views

Last post by T3luestar
13 Mar 2022, 17:55
Starter Motor Rebuild

Last post by The Hairy Camper « 12 Mar 2022, 16:53
Replies: 2
by The Hairy Camper » 12 Mar 2022, 16:13

I've been rebuilding one of my starter motors recently. I changed the Brushes and cleaned the insides, but forgot to change the Bush(es). So that was...

2 Replies

360 Views

Last post by The Hairy Camper
12 Mar 2022, 16:53
1.9 Petrol jumps and jolts occasionally on long journeys?

Last post by maxstu « 11 Mar 2022, 21:30
Replies: 3
by Kermit the Van » 10 Mar 2022, 18:01

On long motorway journeys my T25 occasionally jolts and skips. It will stop if i release the accelerator for a second then put my foot back down. I...

3 Replies

295 Views

Last post by maxstu
11 Mar 2022, 21:30
Water Pump Squeak

Last post by maxstu « 11 Mar 2022, 20:47
Replies: 9
by Blrsjer » 10 Mar 2022, 19:33

Hi all,

Whilst driving my T25 1.9 DG I recently noticed a continuous squeak coming from the engine. I’ve investigated and had a look at the...

9 Replies

638 Views

Last post by maxstu
11 Mar 2022, 20:47
Failed gearbox repair

Last post by Mr Bean « 11 Mar 2022, 18:59
Replies: 5
by LeeCarey » 10 Mar 2022, 12:43

Hi all, after getting the old boy back on the road the gearbox appears to have failed. Been a wee noisy recently like a bearing on its way out but...

5 Replies

636 Views

Last post by Mr Bean
11 Mar 2022, 18:59
Low Oil Pressure light on idle flickers

Last post by Donald360 « 11 Mar 2022, 12:50
Replies: 15
by Wilso » 26 Feb 2019, 20:09
1

2
Hey Guys,

So I used have a problem after long motorway mileage with the low pressure oil light flickering at idle.. but a very low flicker.

Since...
15 Replies

4127 Views

Last post by Donald360
11 Mar 2022, 12:50
Brake Servo

Last post by golfingtam « 10 Mar 2022, 11:56
Replies: 8
by golfingtam » 09 Mar 2022, 08:03

Good day. I want to fit a brake servo to my T25 'van. I have found one on ebay that fits classic cars. It is for single line brakes. Would I be...

8 Replies

824 Views

Last post by golfingtam
10 Mar 2022, 11:56
Re-fitting engine and gearbox

Last post by silverbullet « 06 Mar 2022, 14:56
Replies: 6
by Donald360 » 04 Mar 2022, 11:03

Hi all. A quick question about re-fitting the engine and gearbox.

I recently removed the engine (1.9 DG) and then the gearbox, prior to getting some...

6 Replies

757 Views

Last post by silverbullet
06 Mar 2022, 14:56
Coolant Pipe. Left Head To Coolant Ring

Last post by slowcoach « 05 Mar 2022, 17:27
Replies: 21
by maxstu » 25 Feb 2022, 22:18
1

2
Replaced this coolant pipe as the original VW pipe had a very small split under the spring clip. Not leaking though. Replacement from Brickwerks is a...
21 Replies

2199 Views

Last post by slowcoach
05 Mar 2022, 17:27
Timer belt Broken .. will it damage engine ?

Last post by T25boy71 « 04 Mar 2022, 13:15
Replies: 1
by wbmkk » 04 Mar 2022, 12:37

Quite a while ago I had my 1.6L diesel water-cooled T25 MOT'd then drove it home .. parking it on my driveway.

It has sat there for several months,...

1 Replies

262 Views

Last post by T25boy71
04 Mar 2022, 13:15
Engine silently cuts out - entirely intermittent

Last post by R0B « 03 Mar 2022, 14:51
Replies: 21
by alice the camper » 24 Sep 2014, 07:43
1

2
Hi. I've had my current T25 for four years. The first 3 years she ran beautifully, never a hiccup and only a bulb replaced at MOTs. The last year...
21 Replies

7042 Views

Last post by R0B
03 Mar 2022, 14:51
1.6 jx Td rebuild

Last post by Rascal « 03 Mar 2022, 13:22
Replies: 6
by Rascal » 28 Jan 2022, 13:08

I recently collected a second hand short block from a member with the intention of a full rebuild and then swap for my current JX that runs very well...

6 Replies

684 Views

Last post by Rascal
03 Mar 2022, 13:22
Low fuel warming

Last post by otomoto « 03 Mar 2022, 08:25

by otomoto » 03 Mar 2022, 08:25

Guys I have an lt50 horse.box I thought the water warning light was indicating low water So topped her up but was full The light stayed on I filled...

0 Replies

1267 Views

Last post by otomoto
03 Mar 2022, 08:25
Fuel pump problems

Last post by Brick « 02 Mar 2022, 01:33
Replies: 6
by matthew13 » 27 Feb 2022, 18:13

Hi all,
I have a 2l Aircooled 1983 cu engine petrol camper. Over the past couple of years I've had real trouble starting my van, on average it takes...

6 Replies

830 Views

Last post by Brick
02 Mar 2022, 01:33
Solex Pict 34 5 refurb for 1.9 DF

Last post by nicktennear « 01 Mar 2022, 17:43

by nicktennear » 01 Mar 2022, 17:43

So the PO bought a Pict 34 4 to replace the 5, not sure if this was deliberate or a mistake, but the guy he paid to put it in has got it in but at...

0 Replies

1297 Views

Last post by nicktennear
01 Mar 2022, 17:43
SA 2.5i fuel filter?

Last post by lexussoarer1996 « 01 Mar 2022, 16:45
Replies: 10
by lexussoarer1996 » 25 Feb 2022, 15:06

Hi , is this a fuel filter , its beside the fuel pump , i have seen the other large silver cylindrical filter.

10 Replies

734 Views

Last post by lexussoarer1996
01 Mar 2022, 16:45
Camshaft gears. Myth vs observation

Last post by sarran1955 « 26 Feb 2022, 11:01
Replies: 1
by silverbullet » 26 Feb 2022, 09:43

Camshafts on wbx have a number stamped on the shaft side of the gear wheel, usually in the range -5 to +5
Rebuild manuals state that if replacing the...

1 Replies

277 Views

Last post by sarran1955
26 Feb 2022, 11:01
Brake Calliper Piston Winder for T25

Last post by Blrsjer « 22 Feb 2022, 20:50
Replies: 6
by Blrsjer » 20 Feb 2022, 16:50

Hi all,

I'm setting out to change the front brake pads on my 1987 T25 (1.9 DG); as I understand it the callipers require you to manually wind the...

6 Replies

553 Views

Last post by Blrsjer
22 Feb 2022, 20:50
DG Swap HELP

Last post by sump « 22 Feb 2022, 19:14
Replies: 25
by sump » 01 Feb 2022, 19:55
1

2
Hi all

I'm thinking it's time to swap/ upgrade the old lump!

Has any one got any experience or suggestions please?

Currently I have a 1.9DG water...
25 Replies

1777 Views

Last post by sump
22 Feb 2022, 19:14
CU Engine Questions...

Last post by sarran1955 « 20 Feb 2022, 11:16
Replies: 16
by volks_womble » 31 Oct 2014, 10:52
1

2
Having had the van since August, we haven't really had much chance to do anything with it.

I am now starting to get a bit of time to start fiddling...
16 Replies

6237 Views

Last post by sarran1955
20 Feb 2022, 11:16
Coolant hose info please

Last post by rollercoaster « 19 Feb 2022, 18:04
Replies: 12
by rollercoaster » 15 Feb 2022, 14:24

Could do with replacing some hoses:

on both my syncros they have suffered and weep at the joins.
could it be because they are (maybe) straight...

12 Replies

1181 Views

Last post by rollercoaster
19 Feb 2022, 18:04
Wales trip in jeopardy.

Last post by REG HOLDSWORTH T3 « 18 Feb 2022, 20:58
Replies: 7
by REG HOLDSWORTH T3 » 14 Feb 2022, 00:04

Well after 15 years our beloved Reg has let us down for first time.
Replaced fuel lines a few weeks ago.
Set of to wales and van running ace....

7 Replies

612 Views

Last post by REG HOLDSWORTH T3
18 Feb 2022, 20:58

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