T25 Alternative Engine Forum

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Last post

Intercooler Set up

Last post by Isolly « 10 Jul 2012, 22:00

by Isolly » 10 Jul 2012, 22:00

does anyone have... or can anyone point me in the direction of a diagram for the piping for an 1.9 tdi intercooler set up... (which pipes go to where...

0 Replies

1018 Views

Last post by Isolly
10 Jul 2012, 22:00
aaz turbo return pipe

Last post by dcfb77 « 10 Jul 2012, 21:34
Replies: 6
by t25camper » 09 Apr 2012, 21:34

Hi guys, I will be doing a dg to aaz conversion shortly. I am in the process of gathering bits at the mo. have a cs donor van. But I was wondering if...

6 Replies

3007 Views

Last post by dcfb77
10 Jul 2012, 21:34
Subaru-to-VW Tacho mod

Last post by silverbullet « 09 Jul 2012, 12:54
Replies: 5
by silverbullet » 03 Jul 2012, 15:00

Has anyone personally done this for an early EJ22 conversion? I've finally got hold of a really nice condition full-house dash from a circa 1985 van,...

5 Replies

3834 Views

Last post by silverbullet
09 Jul 2012, 12:54
1Z Battery light wire

Last post by phil miller « 08 Jul 2012, 17:30
Replies: 4
by phil miller » 07 Jul 2012, 23:14

Hi all got my 1Z in and running, the loom has a Blue wire that goes to the battery light on the dash, the only way the alturnator will charge is if...

4 Replies

2156 Views

Last post by phil miller
08 Jul 2012, 17:30
Which turbo is best.....

Last post by ewenmaclean « 07 Jul 2012, 18:51
Replies: 1
by Isolly » 07 Jul 2012, 18:38

i now have 2 turbo's and wondering which i should have on the new engine...

I have a Garrat T2 or a Garrat T15

any advice??

1 Replies

1064 Views

Last post by ewenmaclean
07 Jul 2012, 18:51
Mk2 Golf Gti 16v engine into a T25 doka ??

Last post by ELVIS « 07 Jul 2012, 18:39
Replies: 7
by TreeSwingerSam » 01 Jul 2012, 19:28

Can I put a mk2 golf gti engine in my doka and how tricky is it?

7 Replies

5950 Views

Last post by ELVIS
07 Jul 2012, 18:39
golf mk3 gti conversion

Last post by rattybird « 06 Jul 2012, 22:12
Replies: 2
by rattybird » 06 Jul 2012, 01:08

i am thinking of buying a van that has already had the start or in the middle of a gti conversion , the van was originally air cooled. non of the...

2 Replies

2034 Views

Last post by rattybird
06 Jul 2012, 22:12
Cam belt replacement?

Last post by ewenmaclean « 06 Jul 2012, 20:19
Replies: 5
by Cooper » 03 Jul 2012, 11:26

So I've got a 1.9td aaz engine.
Changed from a 1.6td

I need to replace the cam belt but not sure which one I need?
Also I was told I need to replace...

5 Replies

2320 Views

Last post by ewenmaclean
06 Jul 2012, 20:19
AAZ K03 turbo - different size between old and new?

Last post by dcfb77 « 06 Jul 2012, 20:16

by dcfb77 » 06 Jul 2012, 20:16

I've got a new k03 turbo for my aaz but it requires larger hoses than the old one.

The new one also has actuator of some type whilst the older one...

0 Replies

1127 Views

Last post by dcfb77
06 Jul 2012, 20:16
AAZ diesel pump - help!

Last post by dcfb77 « 06 Jul 2012, 20:12

by dcfb77 » 06 Jul 2012, 20:12

Hi,

Fitting AAZ into my syncro and I've got cables running off the AAZ I've got no idea what to do with.

I see cable for the automatic choke, 2...

0 Replies

1162 Views

Last post by dcfb77
06 Jul 2012, 20:12
Mechanic or garage needed Cardiff for 1.9tdi swap

Last post by Cableguy « 06 Jul 2012, 19:00
Replies: 3
by mattbrook » 05 Jul 2012, 15:27

Hi, just baught a 1.9tdi lifted from a t25 with all bits needed for swap into my 1.9dg t25. Just need someone willing to help.lol. Any advice or if...

3 Replies

1952 Views

Last post by Cableguy
06 Jul 2012, 19:00
Engine Identification

Last post by Isolly « 06 Jul 2012, 15:40
Replies: 4
by Isolly » 06 Jul 2012, 10:50

is there any way to tell, visually if an engine is an AHU or 1Z as im struggling to find the engine code on the engine i've taken out of my van.

or...

4 Replies

1937 Views

Last post by Isolly
06 Jul 2012, 15:40
Water pump still runs ( ignition off ) + flat battery

Last post by innocenti « 05 Jul 2012, 11:13
Replies: 1
by innocenti » 26 Jun 2012, 21:00

Hi thought I'd post a query on here .got up to a flat battery on my 1.9 td ( golf ) t25 this morning .
Lifted engine lid to remove the battery and...

1 Replies

1252 Views

Last post by innocenti
05 Jul 2012, 11:13
1Y rev counter?

Last post by Niander « 04 Jul 2012, 23:40

by Niander » 04 Jul 2012, 23:40

1Y rev counter?
i fancy one something that i could fit on top of the dash?
is there one i can get for 1Y 1.9 diesel

0 Replies

1268 Views

Last post by Niander
04 Jul 2012, 23:40
BEST OIL TO USE 1900 1Y NON TURBO

Last post by kevtherev « 04 Jul 2012, 20:43
Replies: 14
by shrekwoody » 02 Jul 2012, 20:12

hi there people
converted from 1700 ky to 1900 1y non turbo and have used 15w 40 mineral diesel oil
whats best to use? semi synth or full or is...

14 Replies

4876 Views

Last post by kevtherev
04 Jul 2012, 20:43
RADIATOR NOT GETTING HOT!?

Last post by lloydy « 02 Jul 2012, 20:34
Replies: 6
by shrekwoody » 01 Jul 2012, 19:50

HI PEOPLE PLEASE HELP!! :run
engine conversion from 1700ky to 1900 1y all in and running great but....
running up and trying to bleed cooling...

6 Replies

2919 Views

Last post by lloydy
02 Jul 2012, 20:34
Oil Temperatures

Last post by axeman « 02 Jul 2012, 20:04
Replies: 2
by garyd » 02 Jul 2012, 16:31

Hi Guys,
I am seeking advice on what people think is a safe/suitable running temperature for engine oil.

I have a 2 litre AGG 'GTi' engine in place...

2 Replies

1595 Views

Last post by axeman
02 Jul 2012, 20:04
been offered a 98/99 Sharan

Last post by 16vmini « 02 Jul 2012, 13:02

by 16vmini » 02 Jul 2012, 13:02

been offered a 98/99 Sharan , am i good to go for it ?
guy wants 300 quid for everything i need / want from it .. can be heard running ( i will...

0 Replies

1302 Views

Last post by 16vmini
02 Jul 2012, 13:02
new power flow exhaust

Last post by stagg65 « 02 Jul 2012, 09:40
Replies: 9
by stagg65 » 26 Jun 2012, 17:02

Hi all because i have a 1.9 diesel engine fitted in my bus now i realised that the standard vw exhaust doesn't exist .
So because the previous owner...

9 Replies

3233 Views

Last post by stagg65
02 Jul 2012, 09:40
dipstick 1y

Last post by peteabbott « 01 Jul 2012, 22:02
Replies: 3
by shrekwoody » 01 Jul 2012, 09:12

so finally got my 1y running after converting from 1700 ky :D :D :D :D :D :D :D

im trying to re use my dipstick but avin problems with it staying...

3 Replies

1756 Views

Last post by peteabbott
01 Jul 2012, 22:02
1641cc air-cooled.

Last post by golfingtam « 01 Jul 2012, 15:54
Replies: 3
by golfingtam » 28 Jun 2012, 00:20

Engine running but offside heat exchanger is quite cool. Nearside is very warm,any ideas what is the problem.

3 Replies

1673 Views

Last post by golfingtam
01 Jul 2012, 15:54
1y v belt converting from 1700 d

Last post by shaka1976 « 01 Jul 2012, 09:47
Replies: 4
by shrekwoody » 30 Jun 2012, 12:05

hi people help please!!

just putting final touches to my 1y conversion but having problems with alternator v belt

im assuming because car it came...

4 Replies

1895 Views

Last post by shaka1976
01 Jul 2012, 09:47
No diagnostics connection on setup, can I install one?

Last post by KR1S 76 « 29 Jun 2012, 20:52
Replies: 8
by KR1S 76 » 27 Jun 2012, 11:29

OK... things are getting a bit too complicated now...

Got a 1Z engine fitted with an ecu from a passat which is part No: 028 906 021 B

I need to...

8 Replies

5770 Views

Last post by KR1S 76
29 Jun 2012, 20:52
Slow 1Y....why???

Last post by Chopper « 28 Jun 2012, 18:37
Replies: 2
by Chopper » 27 Jun 2012, 09:40

I recently swapped out my sick 1Y for a fresh one but it's not as powerful.
I've just done a 600 mile trip on it with no overheating issues and the...

2 Replies

1375 Views

Last post by Chopper
28 Jun 2012, 18:37
TDI Engine Help

Last post by ewenmaclean « 28 Jun 2012, 10:59
Replies: 12
by Isolly » 27 Jun 2012, 19:57

My T25 had an Audi 80 engine installed in it.

its not had a good run since last year as been doing a full restoration on it.

i've this last week...

12 Replies

2793 Views

Last post by ewenmaclean
28 Jun 2012, 10:59
T25 Clutch

Last post by Ian Hulley « 27 Jun 2012, 16:04
Replies: 1
by spingo1970 » 27 Jun 2012, 15:05

I have a T25 with a 1.9tdi AHU engine and a 2.1 gearbox fitted, need to change the output oil seal but want to change the clutch friction plate too...

1 Replies

1072 Views

Last post by Ian Hulley
27 Jun 2012, 16:04
Replacing AAZ pump o-ring on distribution block

Last post by mm289 « 26 Jun 2012, 21:15
Replies: 2
by mm289 » 25 Jun 2012, 21:26

Got a leaking pump between the body and the o-ring

Anyone tried replacing this o-ring in situ or is it a lock the cam etc job and remove pump to...

2 Replies

1253 Views

Last post by mm289
26 Jun 2012, 21:15
subaru help with install please,advice,ideas

Last post by jason k « 26 Jun 2012, 19:52
Replies: 7
by ray63 » 26 Jun 2012, 17:22

hi folks.i,m new to the vw scene.took me years to get one as life raced by.ive bought a t25 air cooled tin top.it originally came with a 1790 cc air...

7 Replies

2199 Views

Last post by jason k
26 Jun 2012, 19:52
Diesel pump leak

Last post by ewenmaclean « 26 Jun 2012, 17:33
Replies: 5
by kit » 16 Jun 2012, 14:59

The pump on my 1.9 1y is weeping around the end where the pipes leaves the pump, I have dismantled an old pump to get a feel for what could be wrong...

5 Replies

1789 Views

Last post by ewenmaclean
26 Jun 2012, 17:33
FLYWHEEL TORUE SETTING 1900 1Y

Last post by Wychall « 23 Jun 2012, 17:26
Replies: 1
by shrekwoody » 23 Jun 2012, 16:45

hi can anyone know torque setting of flywheel bolts? :roll: :roll:

refitting flywheel during my conversion from 17d ky to 19oo iy engine

many...

1 Replies

1081 Views

Last post by Wychall
23 Jun 2012, 17:26
Tdi flywheel options?

Last post by v-lux « 23 Jun 2012, 14:47
Replies: 11
by ELVIS » 13 May 2012, 12:18

Me 'star has a 1Z and when i was tinkering the other week realised it has a JX flywheel/clutch/input shaft.

Going to keep the input shaft as is,...

11 Replies

12386 Views

Last post by v-lux
23 Jun 2012, 14:47
Anyone has a Cruise control on a TDI?

Last post by syncroandy « 22 Jun 2012, 21:27
Replies: 12
by donciuz » 21 Jun 2012, 21:36

Hi there.

Currently doing a 1Z conversion to my camper and was wondering what do i need to have cruise control? The donor car (97' mk3 golf) had no...

12 Replies

8780 Views

Last post by syncroandy
22 Jun 2012, 21:27
What happened to the Scooby sump thread

Last post by Aidan « 21 Jun 2012, 13:09
Replies: 1
by Oilline » 20 Jun 2012, 21:29

Somebody posted here that he was making shortened Subaru dumps with the correct oil capacity.
Wheres it gone ?

1 Replies

1112 Views

Last post by Aidan
21 Jun 2012, 13:09
Any help very welcomed Engine replacement

Last post by jimpainter « 20 Jun 2012, 22:24
Replies: 4
by jennyb » 20 Jun 2012, 08:13

Hello, I finally bought my long-awaited 1983 VW T25 Transporter 1.6 diesel and after two weeks the engine died. Not sure why as i'm not mechanically...

4 Replies

1469 Views

Last post by jimpainter
20 Jun 2012, 22:24
1.6d out - skoda 1.9 aef in

Last post by weldore « 20 Jun 2012, 19:59
Replies: 21
by matt brighton » 29 May 2012, 06:31
1

2
Hi

1982 1.6 CS

Quick progress update - and so far so good - :D

Skoda lump is out and on an engine stand in the garage and i,m a fettling /...
21 Replies

8303 Views

Last post by weldore
20 Jun 2012, 19:59
VW 1.9D 1Y Crankcase breather hose

Last post by weldore « 20 Jun 2012, 11:43
Replies: 11
by Chopper » 31 May 2012, 06:52

Hello all
Does anyone know where I can get a new 1Y crankcase breather hose?
The plastic one that runs from the rocker cover to the engine block....

11 Replies

8712 Views

Last post by weldore
20 Jun 2012, 11:43
AAz Turbo Vacuum hose

Last post by steviedee « 20 Jun 2012, 07:28
Replies: 5
by steviedee » 04 Jun 2012, 13:43

I have just got a van with an AAZ engine fitted. I have discovered a vacuum hose that comes from the diapragm below the turbo but isnt attached...

5 Replies

2730 Views

Last post by steviedee
20 Jun 2012, 07:28
diesel engine conversion

Last post by phil miller « 19 Jun 2012, 21:14
Replies: 3
by davidm1164 » 19 Jun 2012, 11:41

Hi All
i have a 1.9 petrol 1987 leisurdrive crusader, i would like to change it to a more modern diesel, as i am fortunate enough to get diesel...

3 Replies

1541 Views

Last post by phil miller
19 Jun 2012, 21:14
1600 diesel manifolds - anyone got some?

Last post by HarryMann « 19 Jun 2012, 10:45
Replies: 2
by Debs » 15 Jun 2012, 21:45

Hi, have also posted this on the wanted section but thought I'd post it here too in case anyone who's changed their engine might have the manifolds I...

2 Replies

1107 Views

Last post by HarryMann
19 Jun 2012, 10:45
Oil/coolant cooler question

Last post by lloydy « 18 Jun 2012, 07:08
Replies: 11
by lloydy » 17 Jun 2012, 19:11

inserted into the cooler is a plastic insert, mine is slightly broken around the top hole, as you can see from the picture, is this likely to cause a...

11 Replies

2656 Views

Last post by lloydy
18 Jun 2012, 07:08
Oil cooler

Last post by Ian Hulley « 17 Jun 2012, 12:40
Replies: 1
by andypandy1930 » 17 Jun 2012, 11:53

Hi does anyone know if a golf mk 2 gti oil cooler will fit straight on to my aaz engine! Thanks andy

1 Replies

1051 Views

Last post by Ian Hulley
17 Jun 2012, 12:40
Calling all Subaru Auto T3 owners...

Last post by mrmule « 17 Jun 2012, 12:28
Replies: 4
by mrmule » 07 Sep 2010, 07:24

All,

So some of you know I'm searching for the holy grail of auto set ups to match well with the subaru EJ25 lump...

My goal is to improve on the...

4 Replies

3035 Views

Last post by mrmule
17 Jun 2012, 12:28
1.9d stop solenoid - just wont !

Last post by matt brighton « 16 Jun 2012, 20:36
Replies: 3
by matt brighton » 15 Jun 2012, 21:35

Hi

It just wont turn off... :|

Having transplanted an aef engineinto my 1.6cs the last job proves to be the most difficult

It wont stop,,,,...

3 Replies

1698 Views

Last post by matt brighton
16 Jun 2012, 20:36
Best oil for AFN TDI

Last post by axeman « 14 Jun 2012, 20:37
Replies: 3
by lloydy » 14 Jun 2012, 18:08

as above, first lot i put in was 10-40 the second lot was 5-40
What is the best one to use?

3 Replies

2055 Views

Last post by axeman
14 Jun 2012, 20:37
Smallcar order - share shipping ?

Last post by syncroandy « 14 Jun 2012, 20:21
Replies: 4
by syncroandy » 30 May 2012, 15:40

I need to order a new header from Smallcar.

If anyone is planning to use their parts, there's an opportunity to share shipping costs.

Will anyone...

4 Replies

1590 Views

Last post by syncroandy
14 Jun 2012, 20:21
Clutch drag w. TDI flywheel/clutch ?

Last post by syncroandy « 14 Jun 2012, 18:05
Replies: 2
by syncroandy » 14 Jun 2012, 12:21

I've just fitted a 1Z for a customer of Aidans, using a VW TDI flywheel, LUK TDI pressure plate and LUK WBX friction plate. I'm finding it has slight...

2 Replies

1344 Views

Last post by syncroandy
14 Jun 2012, 18:05
Subaru Conversion Engine Bay Prep

Last post by herukano « 13 Jun 2012, 09:00

by herukano » 13 Jun 2012, 09:00

I have seen a few subaru conversions where people have cut a piece out of the panel holding the front to back water pipes .. As i'm in the process of...

0 Replies

1086 Views

Last post by herukano
13 Jun 2012, 09:00
Mistery engine

Last post by charlesgt « 12 Jun 2012, 20:39
Replies: 5
by charlesgt » 10 Jun 2012, 07:58

Hi

We bought a 1984 T25 recently. It was advertised as having a 1.6TD engine from a 1991 vw golf. I took it down to the local mechanic and he...

5 Replies

2071 Views

Last post by charlesgt
12 Jun 2012, 20:39
aaz oil cooler and intercooler

Last post by lhd « 12 Jun 2012, 19:46
Replies: 1
by andypandy1930 » 12 Jun 2012, 19:15

hi everyone im thinking of fitting the above to my bus can you tell me if its an easy install and if its worth the work, thanks

1 Replies

1183 Views

Last post by lhd
12 Jun 2012, 19:46
subaru awd 20. l t25

Last post by Fin « 12 Jun 2012, 12:09
Replies: 9
by dave9401 » 31 Mar 2012, 08:09

hi anybody can help me please , im about to buy a awd 20l subaru engine will this fit into my t25 also can i put the gearbox and engine straight in ?...

9 Replies

3329 Views

Last post by Fin
12 Jun 2012, 12:09

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