T25 Alternative Engine Forum

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Last post

aaz engine dipstick

Last post by VWGeoff « 19 Jul 2013, 21:17
Replies: 8
by Dynamite-dindin » 21 Apr 2013, 19:01

hi, i have got a aaz engine dipstick and its not long enough do i need to cut down the dipstick tube and if so how much do i have to cut off

8 Replies

5147 Views

Last post by VWGeoff
19 Jul 2013, 21:17
recondition an engine?

Last post by MattBW « 18 Jul 2013, 10:51
Replies: 2
by Beastman » 17 Jul 2013, 21:16

Hi is there anyone that can recondition an engine or know where's the best place to go?
Many thanks
Alex

2 Replies

1309 Views

Last post by MattBW
18 Jul 2013, 10:51
***

Last post by sandancer « 15 Jul 2013, 17:47
Replies: 2
by sandancer » 09 Jul 2013, 22:14

Where will i

2 Replies

1029 Views

Last post by sandancer
15 Jul 2013, 17:47
AAZ Alternator, which wires ?

Last post by Custom & Bespoke « 15 Jul 2013, 15:35
Replies: 4
by Custom & Bespoke » 14 Jul 2013, 09:05

Just installed an AAZ and need to confirm the wiring to the alternator, I have searched the forum but with no exact answer. I have a large red (+)...

4 Replies

2705 Views

Last post by Custom & Bespoke
15 Jul 2013, 15:35
Heart transplant

Last post by max and caddy « 14 Jul 2013, 18:26
Replies: 7
by Trunkster » 11 Jul 2013, 07:45

Hi guys. I posted a thread at the start of the year titled heart transplant so time for an update. I had a 2l CU air cooled in a 1981 Viking...

7 Replies

2330 Views

Last post by max and caddy
14 Jul 2013, 18:26
****?

Last post by sandancer « 11 Jul 2013, 20:55
Replies: 15
by sandancer » 06 Jul 2013, 18:36
1

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AAZ 1.9TD T25 camper
15 Replies

5413 Views

Last post by sandancer
11 Jul 2013, 20:55
anyone done a 1z TDI conversion

Last post by pirate-pete « 10 Jul 2013, 21:20
Replies: 5
by daddiehomiedog » 04 Jul 2013, 21:05

Hi all,

Got a 1994 Golf TDI donor, just need a pointer as im sure there must be a thread already on this, i just cannot find one anywhere, and its...

5 Replies

2544 Views

Last post by pirate-pete
10 Jul 2013, 21:20
*****

Last post by sandancer « 09 Jul 2013, 20:21

by sandancer » 09 Jul 2013, 20:21

Where will i find

0 Replies

809 Views

Last post by sandancer
09 Jul 2013, 20:21
HELP!!! Choke cable & throttle cable issues...

Last post by lowlifedubz « 08 Jul 2013, 03:20
Replies: 5
by lowlifedubz » 07 Jul 2013, 00:59

OK a bit random but does anyone know where I can get an extra long choke cable from for a T25? I have fitted an 1800 8v Audi engine in my bus and I...

5 Replies

4503 Views

Last post by lowlifedubz
08 Jul 2013, 03:20
AAZ Throttle lever stop.

Last post by Custom & Bespoke « 07 Jul 2013, 07:34

by Custom & Bespoke » 07 Jul 2013, 07:34

Hi, having just installed a Golf AAZ lump I wasn't overly impressed with the performance and felt that it wasn't accelerating fully and struggled to...

0 Replies

1002 Views

Last post by Custom & Bespoke
07 Jul 2013, 07:34
***

Last post by sandancer « 05 Jul 2013, 21:51
Replies: 2
by sandancer » 04 Jul 2013, 20:21

AAZ 1.9TD

2 Replies

961 Views

Last post by sandancer
05 Jul 2013, 21:51
Any feedback on work done on these garages please?

Last post by 4gearwonder « 05 Jul 2013, 18:33

by 4gearwonder » 05 Jul 2013, 18:33

Evening all,

Quick post here...but our 1Y, 1.9 Diesel conversion in '84 Bilbo has gone well sick with big end trouble yesterday :(

After much...

0 Replies

917 Views

Last post by 4gearwonder
05 Jul 2013, 18:33
Engine slows down and stops

Last post by watson_martin « 05 Jul 2013, 12:27
Replies: 2
by watson_martin » 05 Jul 2013, 07:06

Has happened a little after a right hand turn. The engine loses power if I switch off then switch on the engine is back to life and power. fuel tank...

2 Replies

1139 Views

Last post by watson_martin
05 Jul 2013, 12:27
What gearbox should I be buying?

Last post by polish van ben « 05 Jul 2013, 07:08
Replies: 16
by polish van ben » 27 Jun 2013, 11:37
1

2
Hi guys
Gearbox has given up so looking for second hand one. Problem is not sure what to go for.

When the original 1.6 jx set up was replaced with a...
16 Replies

9981 Views

Last post by polish van ben
05 Jul 2013, 07:08
Golf 1z into my van

Last post by syncroandy « 04 Jul 2013, 22:47
Replies: 3
by daddiehomiedog » 03 Jul 2013, 21:30

Hi all,

Just been donated a 1994 golf with a 1.9 tdi 1z engine, i have stripped out wiring and pedals will be out soon, what i need to know...

3 Replies

1981 Views

Last post by syncroandy
04 Jul 2013, 22:47
engine failure

Last post by bogie bus « 04 Jul 2013, 21:49
Replies: 13
by bogie bus » 04 Jul 2013, 10:23

hi everybody this is my first post and i'm crap with the computer, so should be fun :) i've had my westy now for three years doing a lot to him, as...

13 Replies

2667 Views

Last post by bogie bus
04 Jul 2013, 21:49
X&B Motors anyone had experience of them?

Last post by viva3131 « 04 Jul 2013, 18:57

by viva3131 » 04 Jul 2013, 18:57

Hi All Thinking about sending the van there for engine replacement aaz for my jx …Has anyone had any experience of X&B motors in Essex? the...

0 Replies

903 Views

Last post by viva3131
04 Jul 2013, 18:57
t25 gearbox problems help needed

Last post by Dynamite-dindin « 03 Jul 2013, 21:20
Replies: 3
by Dynamite-dindin » 03 Jul 2013, 19:36

Hi
I'm having problems with my clutch / gearbox I can select every gear fine but when I fully release clutch pedal the whole van vibrates and I get...

3 Replies

2515 Views

Last post by Dynamite-dindin
03 Jul 2013, 21:20
Hi all Possible new Engine!

Last post by viva3131 « 03 Jul 2013, 18:49
Replies: 4
by viva3131 » 03 Jul 2013, 17:52

Hi guys and gals!!! I am new to the t25 world and went on my first outing in my 1989 california high top last weekend!! Never gone campervanning and...

4 Replies

1233 Views

Last post by viva3131
03 Jul 2013, 18:49
The Ogre of Valve Seat Recession

Last post by Smcknighty « 03 Jul 2013, 12:26
Replies: 1
by Trundler » 03 Jul 2013, 11:12

During my (forensic) investigations into the pros and cons of doing a Subaru 2.5 conversion or keeping the 2.1 litre wasserboxer I uncovered the...

1 Replies

2258 Views

Last post by Smcknighty
03 Jul 2013, 12:26
Decreasing idle speed on AAZ after fuelling increase

Last post by ELVIS « 03 Jul 2013, 09:07
Replies: 2
by airhead » 02 Jul 2013, 19:07

Is there a way of decreasing the idle speed after increasing the fuelling on an AAZ pump? The idle stop on the throttle lever doesn't have an effect....

2 Replies

1305 Views

Last post by ELVIS
03 Jul 2013, 09:07
1.6 CR to 1.9 1Y conversion issues

Last post by sword70 « 02 Jul 2013, 14:05
Replies: 6
by sword70 » 25 Jun 2013, 14:39

I have just got out type 25 mot'd for the first time since 1994 so well chuffed with myself but now trying to sort out some niggles.

Firstly the...

6 Replies

2007 Views

Last post by sword70
02 Jul 2013, 14:05
Rjes Headers

Last post by Oilline « 02 Jul 2013, 13:54

by Oilline » 02 Jul 2013, 13:54

Does anybody have a pair of the Rjes cast headers that he used to sell for a Subaru conversion??

0 Replies

840 Views

Last post by Oilline
02 Jul 2013, 13:54
*****

Last post by sandancer « 01 Jul 2013, 19:57
Replies: 9
by sandancer » 26 Jun 2013, 21:11

got a t25

9 Replies

2885 Views

Last post by sandancer
01 Jul 2013, 19:57
Resident TDi expert?? I have a question..

Last post by toomanytoys « 01 Jul 2013, 16:52
Replies: 16
by toomanytoys » 05 Jun 2013, 09:14
1

2
Not an alternative engine swap.. but calling on the TDi knowledge base for a poss solution.
Bro's Passat 2L TDi 170 keeps throwing EGR faults and...
16 Replies

9025 Views

Last post by toomanytoys
01 Jul 2013, 16:52
***

Last post by sandancer « 29 Jun 2013, 16:42

by sandancer » 29 Jun 2013, 16:42

i have got a

0 Replies

785 Views

Last post by sandancer
29 Jun 2013, 16:42
Rpm engine conversion question

Last post by Cyrus « 27 Jun 2013, 18:41
Replies: 2
by Cyrus » 27 Jun 2013, 17:11

Ok say my engine 1.6td jx does 30mph in 5th gear at 2000 rpm.
If I were to convert to another engine would it do the same rpm at the same speed??

Im...

2 Replies

713 Views

Last post by Cyrus
27 Jun 2013, 18:41
Photo journal - Subaru conversion

Last post by jmdlister « 26 Jun 2013, 20:45
Replies: 67
by jmdlister » 21 Oct 2012, 20:37
1

2

3

4

5
Hi folks,

First post of what I plan to be a regular(ish) update of progress on my Subaru conversion.

I bought my T25 1.9 WBX in a bit of a hurry to...
67 Replies

35791 Views

Last post by jmdlister
26 Jun 2013, 20:45
Loss of power when changing gear...

Last post by KR1S 76 « 25 Jun 2013, 20:43
Replies: 72
by KR1S 76 » 16 Jun 2012, 22:53
1

2

3

4

5
Got T25 with a 1996 VW golf (1Z) 1.9TDI engine.

It failed its MOT and took me a while before I was able to fix it (only minor things nothing...
72 Replies

35447 Views

Last post by KR1S 76
25 Jun 2013, 20:43
T25 2.0 Ltr cu engine 1981 loss of power

Last post by timwatson « 25 Jun 2013, 16:15
Replies: 1
by Andy38golf » 23 Jun 2013, 21:03

Hi all first timer on forum.i have a problem with the running of T25, been running great but all of a sudden it looses power dramatically & splutters...

1 Replies

858 Views

Last post by timwatson
25 Jun 2013, 16:15
AAZ to 1.9 TDI conversion

Last post by silver surfer « 23 Jun 2013, 20:20
Replies: 3
by silver surfer » 23 Jun 2013, 18:17

All,

I have a AAZ in my Panel van but it is a bit tired so was thinking of replacing it. I had a thought that it may be better to fit a 1.9 TDI...

3 Replies

1585 Views

Last post by silver surfer
23 Jun 2013, 20:20
TDI remap Birmingham

Last post by Wychall « 22 Jun 2013, 07:11
Replies: 3
by jocko » 21 Jun 2013, 14:51

I have a Mk3 Golf TDI conversion, can anyone recommend a good company to remap/chip the engine in Birmingham. cheers

3 Replies

1381 Views

Last post by Wychall
22 Jun 2013, 07:11
AAZ Head

Last post by Oldiebut goodie « 21 Jun 2013, 16:25
Replies: 1
by mikeytar3 » 21 Jun 2013, 14:19

In the wiki, the tightening sequence is given as 40Nm, 60Nm and then 90 and 90. Do you need another 90 after heating the engine as on the JX? and...

1 Replies

682 Views

Last post by Oldiebut goodie
21 Jun 2013, 16:25
Burning oil

Last post by dekhelia « 20 Jun 2013, 21:05
Replies: 2
by dekhelia » 09 Jun 2013, 18:40

Ok. 1.9 AAZ engine that I fitted last year runs well, but burns oil. Rate is about 1l/1000km. I realise that this is probably within acceptable...

2 Replies

995 Views

Last post by dekhelia
20 Jun 2013, 21:05
Subaru SVX motor oil cooler.

Last post by chapperss « 20 Jun 2013, 13:57
Replies: 7
by chapperss » 18 Jun 2013, 14:39

Hello All. I've just bought this bus with the SVX motor. but its still got the stock sump, so ground clearance is not great. so i've just ordered a...

7 Replies

2013 Views

Last post by chapperss
20 Jun 2013, 13:57
exhaust

Last post by Oldiebut goodie « 19 Jun 2013, 18:53
Replies: 1
by Dynamite-dindin » 19 Jun 2013, 16:51

hi can anyone suggest what exhaust to use on the aaz engine I will make a pipe from manifold but what rear silencers will fit

1 Replies

815 Views

Last post by Oldiebut goodie
19 Jun 2013, 18:53
oil change golf engine turbo diesel 1.6 td oil filter?

Last post by Bibitybob « 19 Jun 2013, 16:03
Replies: 2
by Bibitybob » 18 Jun 2013, 09:07

done 5000 miles since oil and oil filter change; do I need to change just oil or also oil filter?
we don't want to exceed the 5000 limit without...

2 Replies

1112 Views

Last post by Bibitybob
19 Jun 2013, 16:03
aaz turbo oil feed

Last post by T'Onion « 19 Jun 2013, 11:30
Replies: 1
by PhilXXJ » 02 Jun 2013, 21:44

Im running my aaz with the aaz turbo, manifold etc, but the turbo oil feed pipe has always leaked but i cant source a replacement from any vw...

1 Replies

1226 Views

Last post by T'Onion
19 Jun 2013, 11:30
AFN low boost

Last post by jocko « 17 Jun 2013, 22:09
Replies: 17
by Cableguy » 03 May 2013, 06:53
1

2
Have been waiting for something to rear its ugly head:-(
Have no boost low down, it eventually tips out at 10 psi if you floor it and rev it to 3k....
17 Replies

4920 Views

Last post by jocko
17 Jun 2013, 22:09
T25 engine query

Last post by pirate-pete « 17 Jun 2013, 19:26
Replies: 1
by Beastman » 17 Jun 2013, 17:51

Hi all just a quick question when removing the engine from a t25 is it from the top or bottom?
Many thanks
Alex

1 Replies

853 Views

Last post by pirate-pete
17 Jun 2013, 19:26
Which turbo?

Last post by silver surfer « 16 Jun 2013, 20:59

by silver surfer » 16 Jun 2013, 20:59

Can anyone let me know how you tell what turbo I have fitted. I have a AAZ converted panel van but I didn't do the conversion so I have no idea if...

0 Replies

834 Views

Last post by silver surfer
16 Jun 2013, 20:59
Identifying gearbox?

Last post by Aidan « 14 Jun 2013, 06:46
Replies: 2
by polish van ben » 12 Jun 2013, 07:17

Hi all
My gearbox had started clunking out of 4th gear - discovered that was hardly any oil in it, so refilled and now running fine - just did 3 hour...

2 Replies

1001 Views

Last post by Aidan
14 Jun 2013, 06:46
AFN oil pressure/buzzer sender colour.

Last post by jed the spread « 13 Jun 2013, 18:09
Replies: 2
by jed the spread » 13 Jun 2013, 17:29

I am just about to order a new one as my oil light on my dashboard has been flickering under heavy braking and when going up really steep hills when...

2 Replies

987 Views

Last post by jed the spread
13 Jun 2013, 18:09
subaru sump

Last post by Fin « 12 Jun 2013, 23:08
Replies: 23
by gazc » 02 Apr 2013, 21:09
1

2
sorry if this has been covered before but i saw a while ago on here that someone was manufacturing a shortened sump for subaru conversions. i have a...
23 Replies

14315 Views

Last post by Fin
12 Jun 2013, 23:08
No oil in the Oil feed line.

Last post by ghost123uk « 12 Jun 2013, 07:51
Replies: 17
by Custom & Bespoke » 16 May 2013, 13:25
1

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Hi, just tried to fire up the aaz I've just installed and it's turning over ok with the fuel solenoid disconnected but I don't seem to be getting any...
17 Replies

5715 Views

Last post by ghost123uk
12 Jun 2013, 07:51
AAZ head removal

Last post by mikeytar3 « 11 Jun 2013, 19:48
Replies: 2
by mikeytar3 » 09 Jun 2013, 11:35

Trying to remove the head on my AAZ and i need to remove the camshaft sproket. i cant get it to move . Has anyone got any tricks or tips ?
Help...

2 Replies

1040 Views

Last post by mikeytar3
11 Jun 2013, 19:48
Way Over Due T25 Project In Need Of Help

Last post by nickmeaney « 06 Jun 2013, 07:21
Replies: 7
by nickmeaney » 30 May 2013, 14:17

Hi Folks,

I am writing this in the hope that someone may be able to help. I have a 1981 VW Hightop which I have spent £1000's restoring. Due to my...

7 Replies

1955 Views

Last post by nickmeaney
06 Jun 2013, 07:21
1Y Exhaust pipe size

Last post by adseipsum « 05 Jun 2013, 15:05

by adseipsum » 05 Jun 2013, 15:05

Hello!
I have 1.9D engine (1Y), but exhaust system is from 1.6D.
As far as I know, 1.9 have 50mm pipes but 1.6 have 40mm. Could it cause additional...

0 Replies

974 Views

Last post by adseipsum
05 Jun 2013, 15:05
Black soot out of exhaust under load, the clunking out of ge

Last post by polish van ben « 04 Jun 2013, 22:01
Replies: 14
by polish van ben » 27 May 2013, 14:25

Hi all

I've got a 1.9 turbo diesel, I think it's the TDI conversion, but with a mechanical pump/injectors fitted and Jx turbo exhaust set up - have...

14 Replies

8181 Views

Last post by polish van ben
04 Jun 2013, 22:01
From CT to CJ Engine

Last post by drandall « 04 Jun 2013, 21:45
Replies: 3
by drandall » 03 Jun 2013, 20:54

My T25 1600 CT engine is nearing the end of it's life and showing the cracks with age.
I thought I'd take the opportunity to look into a 2 litre CJ...

3 Replies

1836 Views

Last post by drandall
04 Jun 2013, 21:45

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