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Most liked posts	Author	Posted	Liked	Forum
1.9 Carburettor Pics	Aidan	Yesterday, 09:22	2 times this week	Mechanical
1987 DJ does not fit 1983 Cooling Pipes	Robsey	09 Sep 2025, 23:05	Once this week	Mechanical

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Last post

Can't get stater motor off/

Last post by Sir Brixalot « 10 Sep 2016, 19:28
Replies: 19
by Sir Brixalot » 06 Sep 2016, 15:47
1

2
The spade was damaged and corroded so I'm swapping the starter for a second hand one. I've removed the two nuts but it wont come off I've given it a...
19 Replies

4157 Views

Last post by Sir Brixalot
10 Sep 2016, 19:28
Can you help with the part number??

Last post by sarran1955 « 10 Sep 2016, 18:42
Replies: 2
by sarran1955 » 10 Sep 2016, 18:21

Hello,

Working on a CT engine.. :roll:

I need to replace this seal:

It fits into the rear of the fan mounting, onto the crankshaft.

OD 45 mm,...

2 Replies

734 Views

Last post by sarran1955
10 Sep 2016, 18:42
Fuel filler pipe

Last post by bigherb « 10 Sep 2016, 14:31
Replies: 3
by oldandgrumpy » 09 Sep 2016, 22:27

Hi, having just replaced the petrol tank, fuel lines, fuel filter, petrol pump and ultrasonic cleaning my pierburg carb, I am devastated to find it...

3 Replies

932 Views

Last post by bigherb
10 Sep 2016, 14:31
Larger radiator fan motor

Last post by oldandgrumpy « 09 Sep 2016, 22:02
Replies: 2
by oldandgrumpy » 16 Jul 2016, 20:39

Hi, I,ve just got back from Dubs at the castle where I bought a second hand rad with what I believe is a 450 watt fan motor. I,ve found an...

2 Replies

1145 Views

Last post by oldandgrumpy
09 Sep 2016, 22:02
Slave cylinder

Last post by schotte « 09 Sep 2016, 21:29
Replies: 10
by schotte » 04 Sep 2016, 20:09

Hi everyone,

So I have just picked up my 1989 German imported westfalia 1.6 TD, and after a nice 300 mile drive it developed a 'small' problem. The...

10 Replies

2731 Views

Last post by schotte
09 Sep 2016, 21:29
VW T25 2.1 auto starting issues

Last post by Sir Brixalot « 09 Sep 2016, 11:58
Replies: 10
by Jordan Bigcat » 08 Sep 2016, 12:41

Hi,
I've got a VW T25 2.1 auto, it's always had issues starting but I've done bits over the years, new battery, full stainless steel exhaust, and it...

10 Replies

2260 Views

Last post by Sir Brixalot
09 Sep 2016, 11:58
Changing Header Tank

Last post by mfunsta « 09 Sep 2016, 10:16
Replies: 4
by mfunsta » 08 Sep 2016, 10:58

I'm looking to change my header tank later on today (1.9 DG). Is there any schoolboy errors I can avoid?
Plan so far is to:
1. Ensure all is cool....

4 Replies

1364 Views

Last post by mfunsta
09 Sep 2016, 10:16
Engine dieing in traffic issue

Last post by Spud man john « 09 Sep 2016, 08:47
Replies: 12
by Spud man john » 31 May 2016, 17:47

Hi,

First post for me - be gentle ;-)

Just came back from the new forest where my T25 played up something chronic on the way down there.

It's a...

12 Replies

4865 Views

Last post by Spud man john
09 Sep 2016, 08:47
tank swap

Last post by 89wedge « 09 Sep 2016, 08:30

by 89wedge » 09 Sep 2016, 08:30

1992 j reg with diesel tank fitted need to swap for a petrol injection tank will it be a straight swap :ok

0 Replies

1030 Views

Last post by 89wedge
09 Sep 2016, 08:30
Boot lid stuck

Last post by CovKid « 09 Sep 2016, 05:50
Replies: 10
by Wesley » 31 Aug 2016, 17:38

Hi all,

anyone know how to fix a stuck boot lid? It locks and unlocks but won't pop open when button pushed in ?! The boot is operated separately...

10 Replies

3060 Views

Last post by CovKid
09 Sep 2016, 05:50
JX engine bay earth?

Last post by RogerT « 08 Sep 2016, 21:40
Replies: 20
by RogerT » 28 Aug 2016, 16:10
1

2
Hi folks
I'm re-doing the engine bay wiring, as per my post ( onclick= window.open(this.href);return false;) in the electrical thread, but am...
20 Replies

5026 Views

Last post by RogerT
08 Sep 2016, 21:40
Over raving cuts out

Last post by mrhutch « 08 Sep 2016, 22:50
Replies: 2
by fdb » 08 Sep 2016, 20:42

I fitted a aef fabia 1.9 engine. If I change down too low a gear by accident and overrev the van cuts out and puts the timing out. My mech says it's...

2 Replies

1120 Views

Last post by mrhutch
08 Sep 2016, 22:50
Changed Starter Motor, getting fast clicking

Last post by ArvonW « 08 Sep 2016, 16:19
Replies: 5
by ArvonW » 04 Sep 2016, 12:20

Hi All,

put a new starter motor and bush in today, went to turn the engine over and got a rapid clicking from the starter motor and it blew a fuse....

5 Replies

1412 Views

Last post by ArvonW
08 Sep 2016, 16:19
Gear levers and missing springs

Last post by Smiffo « 08 Sep 2016, 13:36
Replies: 15
by Jk75 » 07 Sep 2016, 16:37
1

2
Hi, gear lever snapped and we've lost a small Spring which apparently sits inside a larger Spring held in place by a ball bearing - issue is no one...
15 Replies

2353 Views

Last post by Smiffo
08 Sep 2016, 13:36
Water temp sender?

Last post by kevtherev « 08 Sep 2016, 12:21
Replies: 5
by Sassy72 » 07 Sep 2016, 14:05

Hi all.

Can someone tell me where the temperature sender is on my 1.9DG waterboxer please? Is it one of these??

Thanks.

5 Replies

1696 Views

Last post by kevtherev
08 Sep 2016, 12:21
AAZ tuning, bigger turbo.

Last post by MGP « 08 Sep 2016, 20:31
Replies: 3
by Paulf1969 » 08 Sep 2016, 09:58

Please help!!!

I've read everything humanly possible on tuning the AAZ engine, but I'm still as confused??

I understand the fuel pump mods.
I...

3 Replies

3588 Views

Last post by MGP
08 Sep 2016, 20:31
petrol to diesel what gearbox mounting

Last post by motor-man « 07 Sep 2016, 21:09
Replies: 5
by motor-man » 07 Sep 2016, 17:50

so i am changing my van from a 5 speed 1.9 dg to a 1.9 1y diesel 4 speed...
i want to use my 5 speed gearbox so i have swapped over the input shaft...

5 Replies

1833 Views

Last post by motor-man
07 Sep 2016, 21:09
Need help setting up gear linkage

Last post by Delbertini « 07 Sep 2016, 18:20

by Delbertini » 07 Sep 2016, 18:20

Been trying to setup by gear linkage but can't get it quite right. Have followed the thread on Wiki but need an expert to get it right. Does anyone...

0 Replies

1064 Views

Last post by Delbertini
07 Sep 2016, 18:20
Windscreen wash reservoir

Last post by Tartanclaret « 07 Sep 2016, 10:40
Replies: 3
by Tartanclaret » 07 Sep 2016, 07:32

Hi. Looked on wiki but can't find guide to checking reservoir . I filled up the fluid this morning but it came straight out under the van. I looked...

3 Replies

900 Views

Last post by Tartanclaret
07 Sep 2016, 10:40
Could I have misaligned Diesel Pump internals?

Last post by Timburrows « 06 Sep 2016, 21:51
Replies: 7
by Dantes » 06 Sep 2016, 15:22

Had leaking seals on my JX 1.6TD pump, so I replaced all the other seals at the time all in situ. Having issues now priming the system now and...

7 Replies

1590 Views

Last post by Timburrows
06 Sep 2016, 21:51
trailing arm bolts

Last post by ELVIS « 06 Sep 2016, 21:41
Replies: 4
by hilift » 06 Sep 2016, 19:53

Hi folks , do any of you learned bods out there know what the dimensions of the rear trailing arm bolts are ???????
ie length , head size , diameter...

4 Replies

902 Views

Last post by ELVIS
06 Sep 2016, 21:41
Mysterious clonking noise

Last post by Oldiebut goodie « 06 Sep 2016, 13:55
Replies: 1
by sjmtlewy » 06 Sep 2016, 12:25

I've noticed a mysterious clonking/knocking noise that seems to only happen after I've been driving for quite a while and then go slowly due to...

1 Replies

660 Views

Last post by Oldiebut goodie
06 Sep 2016, 13:55
Need a replacement jx injection pump

Last post by stys0n84 « 06 Sep 2016, 11:20
Replies: 8
by stys0n84 » 05 Sep 2016, 14:56

As above does anyone have a jx injection pump or know a straight swap alternative?

8 Replies

1680 Views

Last post by stys0n84
06 Sep 2016, 11:20
daunted newbie - next move? 1.9 1983 petrol waterboxer

Last post by bensid « 05 Sep 2016, 21:31
Replies: 28
by bensid » 10 Jul 2016, 23:18
1

2
Hi all,
I've just purchased a 1983 T25 Devon Moonraker- water cooled, 1.9L. Picked her up yesterday from Nottingham way, down to that there London. I...
28 Replies

9851 Views

Last post by bensid
05 Sep 2016, 21:31
Diesel injection pump nosy

Last post by schotte « 05 Sep 2016, 19:39

by schotte » 05 Sep 2016, 19:39

Hi,

I just got myself a 1.6 DT westfalia, and on my way back the slave cylinder started failing. (This i hope i can repair on the weekend) but wile...

0 Replies

1044 Views

Last post by schotte
05 Sep 2016, 19:39
Clunk!

Last post by Aidan « 05 Sep 2016, 18:29
Replies: 10
by Juuls » 05 Sep 2016, 14:52

Symptoms:
Hard to engage van into gear. Having to force and push hard to engage. Clunking/grinding noises and lots of shuddering before going into a...

10 Replies

2187 Views

Last post by Aidan
05 Sep 2016, 18:29
15/40W oil in 1.6td

Last post by Big Boris « 05 Sep 2016, 15:18
Replies: 2
by Big Boris » 04 Sep 2016, 19:53

Hi guys,
would you recomend 15/40 mineral or semi synthetic in a td engine?
thanks in advance

2 Replies

987 Views

Last post by Big Boris
05 Sep 2016, 15:18
Am I doing this right?

Last post by killerme « 05 Sep 2016, 12:28
Replies: 7
by killerme » 31 Aug 2016, 12:34

Doing a refurbishment of my late girling front brakes (1989 Joker T25 1.6TD) . Everything going according to plan so far, but looking at the caliper...

7 Replies

2053 Views

Last post by killerme
05 Sep 2016, 12:28
Missing just above idle

Last post by coolrunnings « 05 Sep 2016, 09:00
Replies: 8
by coolrunnings » 02 Sep 2016, 12:59

My 2.1 litre DJ engine has a flat spot just above idle, causing engine Rev drop out. I thought it might be LPG controller but does on petrol too....

8 Replies

2113 Views

Last post by coolrunnings
05 Sep 2016, 09:00
Fan is blowing fuses

Last post by Da dan « 22 Sep 2016, 19:21
Replies: 21
by Da dan » 04 Sep 2016, 15:01
1

2
Desperate help needed. Off to France on Thursday and the fan blows fuses like every fifth time the fan comes on. I have noticed it running a little...
21 Replies

5993 Views

Last post by Da dan
22 Sep 2016, 19:21
Oil filter goes pop

Last post by Monty11 « 04 Sep 2016, 11:01
Replies: 16
by Monty11 » 29 Aug 2016, 11:29
1

2
My oil filter has gone pop. It's a 1.7diesel. I had to fix an engine mount not long ago so had to remove the oil cooler and associated pipework to...
16 Replies

4301 Views

Last post by Monty11
04 Sep 2016, 11:01
checking waste gate on jx turbo

Last post by CovKid « 03 Sep 2016, 23:36
Replies: 2
by jas915 » 02 Sep 2016, 18:28

so i have my turbo off to remove a snapped exhaust stud and i was wondering while its off is it possible to check the internal waste gate is...

2 Replies

660 Views

Last post by CovKid
03 Sep 2016, 23:36
Revvy 3h Gearbox...

Last post by Rusty-Bretta « 03 Sep 2016, 16:25
Replies: 21
by Rusty-Bretta » 26 Jun 2016, 21:32
1

2
Hi, my 3h gearbox seems to be a lot more revvy than the quoted figures... puzzled me for the past few years...
Westfalia Club Joker - was a JX lump...
21 Replies

4929 Views

Last post by Rusty-Bretta
03 Sep 2016, 16:25
jx diesel fresh injector pipes fitted no fuel to injectors

Last post by stys0n84 « 03 Sep 2016, 11:58
Replies: 2
by stys0n84 » 03 Sep 2016, 11:16

I had 2 leaky injector pipes at the top of the union so fitted fresh set of pipes from vwheritage now can't get fuel to the injectors? Any tips

2 Replies

952 Views

Last post by stys0n84
03 Sep 2016, 11:58
Alternator bearing code

Last post by syncroandy « 03 Sep 2016, 06:57
Replies: 11
by NicBeeee » 28 Aug 2016, 17:34

HI,

Has anyone got the codes for a 65 amp alternator bearings, planning a trip to the highlands and I have a noisey alternator, I am going to have...

11 Replies

2926 Views

Last post by syncroandy
03 Sep 2016, 06:57
Bristol/SW garage recommendation for T25 water cooled petrol

Last post by martinkgray « 02 Sep 2016, 16:19
Replies: 4
by mjpg » 29 Aug 2016, 10:25

(I did check the Wiki: onclick= window.open(this.href);return false;)

Does anyone have any garage/mechanic recommendations for engine problem...

4 Replies

1476 Views

Last post by martinkgray
02 Sep 2016, 16:19
failed MOT

Last post by marlinowner « 02 Sep 2016, 09:17
Replies: 7
by mattykimbo » 01 Sep 2016, 11:54

The last time i used my camper it ran too fast on idle, I took it to my garage who owns a few carb engined cars himself. He reset the carb settings...

7 Replies

1958 Views

Last post by marlinowner
02 Sep 2016, 09:17
Upper wishbone bolts

Last post by Ant-t « 02 Sep 2016, 08:54
Replies: 2
by Ant-t » 02 Sep 2016, 08:48

Does anyone know what size hex bit I'll need to remove the two outer upper wishbone bolts?

2 Replies

756 Views

Last post by Ant-t
02 Sep 2016, 08:54
5th gear slipping out - new gearbox?

Last post by bhagatsingh « 01 Sep 2016, 22:22
Replies: 9
by bhagatsingh » 01 Sep 2016, 17:13

Vw t25 1.9 watercooled
1986

Just returning from a drive to Amsterdam. Halfway there 5th gear kept slipping out on acceleration! couldnt even hold it...

9 Replies

2136 Views

Last post by bhagatsingh
01 Sep 2016, 22:22
Stainless Feed/Return Pipes Replacement - anything else?!!

Last post by 300CE « 01 Sep 2016, 21:28
Replies: 5
by 300CE » 31 Aug 2016, 19:00

Evening All!

One of my poor old plastic feed/return pipes decided to give up the ghost at the weekend. I had identified a small weep earlier in the...

5 Replies

1015 Views

Last post by 300CE
01 Sep 2016, 21:28
Removing stud from turbo

Last post by Mr Bean « 01 Sep 2016, 21:20
Replies: 3
by jas915 » 31 Aug 2016, 18:32

Changing my exhaust down pipe and one of the studs has snapped in the turbo, there is maybe only 3-5 mm sticking out so im guessing it will need...

3 Replies

992 Views

Last post by Mr Bean
01 Sep 2016, 21:20
water cooled engine petrol df 1915cc 1983

Last post by billybob62 « 01 Sep 2016, 20:44
Replies: 2
by billybob62 » 01 Sep 2016, 20:19

hi guys having a problem need to replace my engine any body know a good mechanic or where they rebuild engines

2 Replies

685 Views

Last post by billybob62
01 Sep 2016, 20:44
Huge water dump

Last post by Daphnia « 01 Sep 2016, 18:59
Replies: 3
by Daphnia » 26 Aug 2016, 20:25

After short run of about 5 miles e/w just as I was parking up the van starts leaking absolute buckets of water.
I opened up the engine compartment...

3 Replies

1130 Views

Last post by Daphnia
01 Sep 2016, 18:59
JX injector pipes leaking.. again

Last post by Titus A Duxass « 01 Sep 2016, 04:03
Replies: 6
by wolfbus.uk » 30 Aug 2016, 22:07

changed the injector pipes about 4 months and 1000 miles driving ago with this Brickwerks set albeit fitted without the rubber clamp.

onclick=...

6 Replies

1295 Views

Last post by Titus A Duxass
01 Sep 2016, 04:03
Oil Flush

Last post by peteinnit « 31 Aug 2016, 22:46
Replies: 6
by peteinnit » 30 Aug 2016, 23:35

Hi All,
I've got a 2.0 l air cooled T25 with a sticky tappet. It only sticks when it's been left standing for a while and it usually frees itself...

6 Replies

1237 Views

Last post by peteinnit
31 Aug 2016, 22:46
Engine Reconditioning NE England

Last post by Enternent « 31 Aug 2016, 21:31
Replies: 11
by Enternent » 11 Jun 2016, 17:32

Has anyone recently had an engine reconned in the North East, where they are happy with the service, not ripped off and not had their time wasted. I...

11 Replies

3763 Views

Last post by Enternent
31 Aug 2016, 21:31
Fuel Expansion Tank Hose

Last post by Titus A Duxass « 31 Aug 2016, 09:12
Replies: 30
by Titus A Duxass » 24 May 2016, 05:39
1

2

3
I have to replace the hoses that link the two expansion tanks.

How much hose do I need and can someone please confirm that the inside diameter is...
30 Replies

10334 Views

Last post by Titus A Duxass
31 Aug 2016, 09:12
Cylinder head reconditioning and gasket replacements 1.9 DG

Last post by itchyfeet « 31 Aug 2016, 06:37
Replies: 19
by Mohamster » 12 Aug 2016, 13:56
1

2
I've had a diagnoses of head gasket failure on my van (1984, 1.9 DG). The coolant level was dropping and there were no leak, AA did a test with that...
19 Replies

6065 Views

Last post by itchyfeet
31 Aug 2016, 06:37
Gearbox cooler

Last post by Budgie7 « 31 Aug 2016, 06:36
Replies: 5
by Budgie7 » 30 Aug 2016, 19:36

Hi, can anyone answer what my seem a daft question. I have a 2.1 Automatic and am in the middle of fitting a second hand gearbox.As I am swapping...

5 Replies

2026 Views

Last post by Budgie7
31 Aug 2016, 06:36

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