Mechanical

Moderators: User administrators, Moderators

7699 topics

Page 5 of 154
- Jump to page:
Previous
1
…
3
4
5
6
7
…
154
Next

Most liked posts	Author	Posted	Liked	Forum
Replacing 10mm With 9mm Valve Adjusters in DJ2.1 Engine.	Aidan	Yesterday, 11:08	Once this week	Mechanical
Replacing 10mm With 9mm Valve Adjusters in DJ2.1 Engine.	maxstu	11 May 2026, 10:34	Once this week	Mechanical

Topics

Replies

Views

Last post

Running lean

Last post by Michael4 « 21 Jul 2025, 08:28
Replies: 8
by Michael4 » 17 Jul 2025, 08:58

Whilst doing the MOT the tester, old school, showed me the screen on his machine that tests emissions. On the only relevant test (Co2?) the maximum...

8 Replies

4633 Views

Last post by Michael4
21 Jul 2025, 08:28
CV joint boot come away (new)

Last post by muttleypup « 20 Jul 2025, 10:48
Replies: 4
by Rusty84 » 19 Jul 2025, 15:29

Hi,

The boot on a pretty damn new cv joint has come away.
Is there any chance of me taking it off and poking it back in or is it a new one?
The...

4 Replies

1684 Views

Last post by muttleypup
20 Jul 2025, 10:48
What has just happened??

Last post by TwinTurbo « 20 Jul 2025, 06:44
Replies: 7
by WasserBoy » 17 Jul 2025, 18:02

So i have spent hours today changing my Coolant flushing the whole van twice until water ran through clear, lovely!!! i was using a large flat box...

7 Replies

3123 Views

Last post by TwinTurbo
20 Jul 2025, 06:44
Flywheel metal seal.

Last post by Vinnit25badbug84 « 18 Jul 2025, 23:43

by Vinnit25badbug84 » 18 Jul 2025, 23:43

Hi help would be much appreciated. I have a 1982 2.0lt cu engine and upon taking the flywheel off found that it has a metal seal and a felt seal, I...

0 Replies

22936 Views

Last post by Vinnit25badbug84
18 Jul 2025, 23:43
Front to back cooling pipes

Last post by patrickpawsey « 18 Jul 2025, 09:34
Replies: 6
by patrickpawsey » 14 Jul 2025, 16:13

Hi all,

I've checked under my 1990 1.9DG to check the condition of the front to back cooling pipes as we're going on a longish trip next month. They...

6 Replies

2555 Views

Last post by patrickpawsey
18 Jul 2025, 09:34
Anti-roll bar

Last post by Mocki « 17 Jul 2025, 06:20
Replies: 1
by egoruwfka » 17 Jul 2025, 06:08

Hello. My anti-roll bar bushes need replacing, can my van be driven (carefully) without the bar and drop links in place, whilst I clean up/paint...

1 Replies

1209 Views

Last post by Mocki
17 Jul 2025, 06:20
Brake Pipe Bolt Seized

Last post by maxstu « 16 Jul 2025, 18:35
Replies: 18
by maxstu » 12 Jul 2025, 13:54
1

2
Can't separate these two. And the higher solid pipe nut is getting damaged.
Any tips please. No leaking fluid. Just sprayed with penetrating oil....
18 Replies

7499 Views

Last post by maxstu
16 Jul 2025, 18:35
Engine lid insulation

Last post by Dueller « 14 Jul 2025, 19:03
Replies: 1
by matteo » 29 Jun 2025, 21:21

Hi,

The engine lid on my van is lined with some kind of fibre, which is retained with thin plastic and wire. I guess it's there to protect against...

1 Replies

3880 Views

Last post by Dueller
14 Jul 2025, 19:03
Bent 5-sp gear lever

Last post by Dueller « 14 Jul 2025, 18:58
Replies: 15
by PaulFDennis » 29 Jun 2025, 16:39
1

2
I’ve had two T25’s, a 1987 2.1 Caravelle and now a 1991 1.9 DG Autohomes Komet. Both had bent gear sticks and this seems to be a very common issue....
15 Replies

7695 Views

Last post by Dueller
14 Jul 2025, 18:58
optimum RPM range for a CT1600 engine on the highway?

Last post by Flint « 09 Jul 2025, 22:31
Replies: 2
by Flint » 07 Jul 2025, 19:45

Wondering what is the recommended cruising RPM and or speed for a CT1600 engine on highway?

2 Replies

2063 Views

Last post by Flint
09 Jul 2025, 22:31
VEGE JX engine identification

Last post by Aidan « 07 Jul 2025, 15:07
Replies: 1
by Rubbersoul71 » 06 Jul 2025, 16:15

So...
Is there any way of identifying the manufacture date of a VEGE engine from the plate on the engine block?

Sadly, there's no details of an...

1 Replies

2010 Views

Last post by Aidan
07 Jul 2025, 15:07
First T25 camper potential purchase

Last post by ralphstar25 « 05 Jul 2025, 14:49

by ralphstar25 » 05 Jul 2025, 14:49

Hi all,

First time camper van buyer. Going to view a local T25 later, can anyone advise what to look out for with this particular model? TIA :)

0 Replies

26521 Views

Last post by ralphstar25
05 Jul 2025, 14:49
Jammed heater control

Last post by AlBundy « 05 Jul 2025, 09:50
Replies: 10
by AlBundy » 21 Jun 2025, 16:03

Well not fully jammed, just jammed together. I can't move the top 2 levers independently, they both move at the same time. It feels mechanical just...

10 Replies

4687 Views

Last post by AlBundy
05 Jul 2025, 09:50
2.1 fuel injection injectors, share you experiences

Last post by cobblers « 03 Jul 2025, 10:50
Replies: 11
by Aidan » 29 Jun 2025, 12:35

I have only used genuine VW / Bosch injectors.
I have had a few sets cleaned/tested by the place in Hull that no longer seems to be trading, and the...

11 Replies

7374 Views

Last post by cobblers
03 Jul 2025, 10:50
2.1 DJ Camshaft

Last post by maxstu « 03 Jul 2025, 07:36
Replies: 7
by TwinTurbo » 28 Jun 2025, 14:55

Are these available anywhere?

7 Replies

4319 Views

Last post by maxstu
03 Jul 2025, 07:36
T25 servicing in Cumbria?

Last post by Oren Kipnis « 02 Jul 2025, 21:47
Replies: 3
by Westy123 » 13 Jun 2018, 19:33

Just wondering if anyone knows of a reliable garage in or around Kendal that knows their way around a T25??

3 Replies

3321 Views

Last post by Oren Kipnis
02 Jul 2025, 21:47
GAZ suspension

Last post by Da dan « 02 Jul 2025, 20:48
Replies: 3
by Rascal » 14 Jun 2025, 07:55

Just wondering if anyone has Gaz shocks fitted to their T25. I know Brickworks offer spax and other options. But windered if. Anyone has the Gaz...

3 Replies

2351 Views

Last post by Da dan
02 Jul 2025, 20:48
Pierberg 2e3 settings

Last post by TONYT25T25 « 02 Jul 2025, 19:53
Replies: 14
by TONYT25T25 » 01 Jul 2025, 19:47

Still having issues with my carb, it starts ok from cold with a bit of encouragement from the accelerator pedal. But revs do not drop when engine...

14 Replies

6311 Views

Last post by TONYT25T25
02 Jul 2025, 19:53
Sealant On New Water Jacket Seal? Updated 2/7/25

Last post by huggy76 « 02 Jul 2025, 19:44
Replies: 3
by huggy76 » 23 Jun 2025, 19:14

Evening all

I’ll soon be fitting my new water jacket seal and was wondering, do I put the sealant on both sides of the new seal or just on the...

3 Replies

2100 Views

Last post by huggy76
02 Jul 2025, 19:44
Oil pump removal with pulley fitted?? Updated 2/7/25

Last post by huggy76 « 02 Jul 2025, 19:38
Replies: 5
by huggy76 » 24 Jun 2025, 11:04

Sorry for all the questions but can the oil pump on a DG engine be removed without removing the crankshaft pulley?
I was going to change the gaskets...

5 Replies

3624 Views

Last post by huggy76
02 Jul 2025, 19:38
T25 gearbox 2nd to 3rd issue

Last post by Aidan « 02 Jul 2025, 07:23
Replies: 8
by Matthew » 29 Jun 2025, 09:09

Hi there, I've owned my T25 1.9 petrol water cooled for the last 5 years. I replaced the 4 speed gearbox about 4 years ago with a recon box, Its been...

8 Replies

3128 Views

Last post by Aidan
02 Jul 2025, 07:23
Rear suspension wishbones: a cautionary tale

Last post by SurfT25 « 01 Jul 2025, 17:18
Replies: 4
by DevonAid » 30 Jun 2025, 12:13

Despite regular spannering and checking of our van, the offside rear suspension wishbone was suddenly found to be in urgent need of replacement....

4 Replies

2640 Views

Last post by SurfT25
01 Jul 2025, 17:18
engine racing

Last post by TwinTurbo « 29 Jun 2025, 07:04
Replies: 2
by Freddievan » 22 Jun 2025, 16:36

Engine starts ok, revs a bit high as you would expect with the choke. Engine settles but once it gets hot the revs sound excessive when idling....

2 Replies

2072 Views

Last post by TwinTurbo
29 Jun 2025, 07:04
North Kent VW specialist

Last post by maxstu « 28 Jun 2025, 12:02
Replies: 3
by saspey » 23 Jun 2025, 19:40

Looking for personal recommendations for a VW specialist in the North Kent area. I'm a recent convert to the T25 and looking for someone I can trust...

3 Replies

1883 Views

Last post by maxstu
28 Jun 2025, 12:02
1.9 DG 5 Speed Manual help

Last post by silverbullet « 25 Jun 2025, 10:09
Replies: 2
by T3_Rourke » 24 Jun 2025, 08:17

Morning all,

Just a quick one on something that I imagine has been touched on multiple times but I can't seem to find anything that is either new...

2 Replies

2698 Views

Last post by silverbullet
25 Jun 2025, 10:09
Need some advice on cutting out

Last post by Africatwin « 25 Jun 2025, 06:59
Replies: 13
by Africatwin » 03 May 2025, 13:20

This is a real intermittent issue so I’m struggling to put my finger on what could be the problem.

The reason I’m posting is because it happened...

13 Replies

5999 Views

Last post by Africatwin
25 Jun 2025, 06:59
small mercies

Last post by Jim San « 25 Jun 2025, 06:41
Replies: 5
by Jim San » 16 Jun 2025, 18:07

When it comes to sheared bolts, sometimes you just have to be grateful it's just bad and not terrible

As my clueless stripdown i sheared a bolt...

5 Replies

2575 Views

Last post by Jim San
25 Jun 2025, 06:41
Pierburg 2e3 automatic choke

Last post by T3_Rourke « 24 Jun 2025, 06:49
Replies: 2
by PaulFDennis » 19 Jun 2025, 15:04

Many years ago we had a 1987 T25 Caravelle with the 2.1L fuel injected engine. Once the children had grown up and moved on we reluctantly sold it....

2 Replies

1755 Views

Last post by T3_Rourke
24 Jun 2025, 06:49
Help confirming correct belt length - 1.6CS

Last post by Gunter98 « 23 Jun 2025, 18:36
Replies: 2
by Gunter98 » 23 Jun 2025, 15:15

Hi,

Sorry for the basic question but this has been baking my head all afternoon. Current belts are as below:

A - 6283MC - which I believe is a...

2 Replies

2095 Views

Last post by Gunter98
23 Jun 2025, 18:36
Greasing

Last post by shepster « 23 Jun 2025, 08:53
Replies: 7
by simonmarsh » 21 Jun 2025, 16:35

Hello- firstly apologies if this has been covered before- I have looked but couldn’t find anything. Secondly, apologies also if this is a daft...

7 Replies

3350 Views

Last post by shepster
23 Jun 2025, 08:53
T25 1.6td Diesel injector pump leak

Last post by Michael c « 22 Jun 2025, 19:44
Replies: 5
by Michael c » 22 Jun 2025, 15:52

Have a leak on my injector pump somewhere at the bottom. Looking for a specialist or someone with knowledge to repair. In the south Cheshire area...

5 Replies

3324 Views

Last post by Michael c
22 Jun 2025, 19:44
Torque setting for JX manifold studs and nuts.

Last post by HarryMann « 21 Jun 2025, 14:56
Replies: 3
by rob1927 » 10 Jul 2019, 14:24

Hello, could anyone advise me the correct torque measurement for the manifold studs(fitted to cylinder head)on my 1.6TD? And also once the studs are...

3 Replies

4753 Views

Last post by HarryMann
21 Jun 2025, 14:56
Why lift front of t25 when bleeding coolant.

Last post by chrism589 « 20 Jun 2025, 10:27
Replies: 6
by chrism589 » 19 Jun 2025, 11:43

OK, so why lift the front of a t25 while bleeding the coolant system. Seems odd as from what I have read so far you leave the top off the expansion...

6 Replies

3181 Views

Last post by chrism589
20 Jun 2025, 10:27
Crack in exhaust..pipe size?

Last post by crazyhorse « 18 Jun 2025, 06:22
Replies: 4
by crazyhorse » 17 Jun 2025, 17:34

I have a crack in my stainless steel exhaust right near a flange (funny word eh). The joint is rusted through also… so I’m thinking of cutting out...

4 Replies

2611 Views

Last post by crazyhorse
18 Jun 2025, 06:22
1.7D timing marks, KY engine?

Last post by shampooefficient « 16 Jun 2025, 18:31

by shampooefficient » 16 Jun 2025, 18:31

The family bus had a fail to proceed moment earlier and arrived back at SE Towers via flatbed. I was delighted when I got home and found it sat in...

0 Replies

26742 Views

Last post by shampooefficient
16 Jun 2025, 18:31
Gearbox help !

Last post by Aidan « 16 Jun 2025, 14:08
Replies: 1
by Clubuser » 13 Jun 2025, 10:20

Hi im having a garage mount this horizontal photo gearbox (new one) In replacement of this vertical photo, (old new gearbox) Can you send me a photo...

1 Replies

1683 Views

Last post by Aidan
16 Jun 2025, 14:08
Intermittent overheating

Last post by simleybarter « 16 Jun 2025, 12:37
Replies: 10
by simleybarter » 02 Oct 2024, 13:18

Greetings.
Having trouble with overheating. Needle to the top and red light flashing. Sometimes after only 3 miles.

Sometimes it sorts it self out...

10 Replies

6128 Views

Last post by simleybarter
16 Jun 2025, 12:37
Light smoke and plastic smell from engine

Last post by Reggie1986 « 15 Jun 2025, 21:31
Replies: 8
by Reggie1986 » 15 Jun 2025, 10:50

Hi there, need a bit of help diagnosing why we might have had smoke and a burnt plastic / rubber smell from engine compartment.

Noticed the smell...

8 Replies

2764 Views

Last post by Reggie1986
15 Jun 2025, 21:31
Oil Pressure Gauge Reading

Last post by The Hairy Camper « 12 Jun 2025, 16:42
Replies: 4
by The Hairy Camper » 11 Jun 2025, 16:41

So my buzzer of doom has been going off for the past few days. Only when I go over 2500rpm, so I believe it's caused by the oil filter switch (or...

4 Replies

2125 Views

Last post by The Hairy Camper
12 Jun 2025, 16:42
Liquid gasket.

Last post by Stesaw « 12 Jun 2025, 12:43
Replies: 8
by chrism589 » 10 Jun 2025, 19:32

Just replaced a gasket for the coolant system but it still leaks. It's in a real pain of a place to get to so hard to ensure the surface is good and...

8 Replies

3124 Views

Last post by Stesaw
12 Jun 2025, 12:43
Faulty Speedo Cable Question

Last post by cobblers « 11 Jun 2025, 15:41
Replies: 15
by keynsham1 » 31 May 2025, 12:23
1

2
I have recently replaced my speedo cable on my RHD T25. As soon as I drove off, the needle flicked up and down like the cable was catching on...
15 Replies

6498 Views

Last post by cobblers
11 Jun 2025, 15:41
T25 coolant pipe replacement.

Last post by chrism589 « 10 Jun 2025, 08:08
Replies: 3
by chrism589 » 08 Jun 2025, 11:39

Replacing the coolant pipe on T25. The old one seems to be jammed above the fuel tank. I am reluctant to take the fuel tank down but may lower it a...

3 Replies

1315 Views

Last post by chrism589
10 Jun 2025, 08:08
Doka 2.1i running lumpy then cuts out.

Last post by Doka89 « 09 Jun 2025, 12:35
Replies: 4
by Doka89 » 08 Jun 2025, 21:17

Hi to all, I’m hoping someone can really help me out on here. I’m new to this forum so here goes.
I have a 2.1i t3 doka and recently had some issues...

4 Replies

1080 Views

Last post by Doka89
09 Jun 2025, 12:35
Gearbox mount.

Last post by BarnyE « 09 Jun 2025, 08:05
Replies: 7
by BarnyE » 08 Jun 2025, 11:33

What’s going on here then?

My van has a home made gearbox mount, so thought I’d order a new proper one from brickwerks.
But when I offer them up,...

7 Replies

1591 Views

Last post by BarnyE
09 Jun 2025, 08:05
Auto gearbox clank!

Last post by pinkT25 « 09 Jun 2025, 07:00
Replies: 2
by pinkT25 » 04 Jun 2025, 19:43

Hi,

I have 1982 2.0 Aircooled T25 with an automatic gearbox.

Whilst driving it the gearbox wouldn’t change up automatically and then CLANK. Sounds...

2 Replies

962 Views

Last post by pinkT25
09 Jun 2025, 07:00
Brake bed-in?

Last post by ZsZ « 08 Jun 2025, 11:49
Replies: 25
by ZsZ » 04 May 2025, 16:44
1

2
Hi guys,

I just installed new front brakes (TRW pads and discs, FAG bearings) and the new set feels less 'biting' than the old set was (TRW pads and...
25 Replies

7748 Views

Last post by ZsZ
08 Jun 2025, 11:49
Which gasket set for 1.9dg top end rebuild

Last post by huggy76 « 07 Jun 2025, 18:00
Replies: 4
by huggy76 » 07 Jun 2025, 16:42

Evening all

Is there a preferred gasket set for a top end rebuild. VW Heritage do Victor Reinz and Just Kampers do Elring, both are the same price...

4 Replies

1415 Views

Last post by huggy76
07 Jun 2025, 18:00
1.9 DG - new van.

Last post by silverbullet « 07 Jun 2025, 08:59
Replies: 4
by DavidS » 06 Jun 2025, 11:39

I need some advice please.

I have just bought a G-Reg T25 1.9DG. My previous T25 was a diesel and I'm much less familiar with petrol engines.
It has...

4 Replies

1143 Views

Last post by silverbullet
07 Jun 2025, 08:59
wookie in my drivetrain!

Last post by Aidan « 06 Jun 2025, 07:16
Replies: 3
by trentjim » 04 Jun 2025, 16:40

Anybody care to speculate on a new acoustic phenomena that my van has begun to display...

as the clutch pedal is released when pulling off there is...

3 Replies

1305 Views

Last post by Aidan
06 Jun 2025, 07:16
2.0cu air-cooled oil leak / oil volume

Last post by Rosie n' Jim « 05 Jun 2025, 17:53
Replies: 4
by alexhd57 » 03 Jun 2025, 19:40

So, I acquired my van in the knowledge it had a bit of an engine oil leak, and lived with this for a couple of years.

Last summer I felt it was...

4 Replies

1750 Views

Last post by Rosie n' Jim
05 Jun 2025, 17:53

New Topic

7699 topics

Page 5 of 154
- Jump to page:
Previous
1
…
3
4
5
6
7
…
154
Next

Return to Board Index

Forum permissions

You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum