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Most liked posts	Author	Posted	Liked	Forum
1.9 Carburettor Pics	Aidan	Today, 09:22	2 times this week	Mechanical
1987 DJ does not fit 1983 Cooling Pipes	Robsey	Yesterday, 23:05	Once this week	Mechanical

Topics

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Last post

DG cuts out over 40mph

Last post by adsnape « 06 Sep 2021, 14:36
Replies: 3
by adsnape » 03 Aug 2021, 12:56

Hi All
I am trying to diagnose a new issue. Got the van running nicely and then sent the carb to browser.to be cleaned, took the opportunity to flush...

3 Replies

1041 Views

Last post by adsnape
06 Sep 2021, 14:36
Torque converter bush removal

Last post by Vwjue73 « 05 Sep 2021, 09:04
Replies: 3
by Vwjue73 » 04 Sep 2021, 20:31

Hi guys trying to remove the Bush in the torque converter to replace has anyone got any tips ,tools to use or buy and where from its doing my head in...

3 Replies

352 Views

Last post by Vwjue73
05 Sep 2021, 09:04
Rancid Burnt Smell

Last post by clift_d « 04 Sep 2021, 13:19
Replies: 7
by davemaccy » 01 Sep 2021, 17:37

Hi all,

A rancid burnt smell, that almost has a hint of dead animal to it is coming from the engine after it's been driven a short distance (5 miles...

7 Replies

873 Views

Last post by clift_d
04 Sep 2021, 13:19
Early or late help please?

Last post by jamesling « 03 Sep 2021, 21:27
Replies: 12
by jamesling » 03 Sep 2021, 17:44

Hi all,

I need to replace a bunch of my cooling system but struggling to determine which parts I need as it seems like the current system is a bit...

12 Replies

777 Views

Last post by jamesling
03 Sep 2021, 21:27
lift kits

Last post by slowcoach « 03 Sep 2021, 10:13

by slowcoach » 03 Sep 2021, 10:13

i already use some basic chopping board spacers on the back to bring up the saggy bottom, but front spacers are more involved than that, being not...

0 Replies

1810 Views

Last post by slowcoach
03 Sep 2021, 10:13
Timing Conundrum

Last post by maxstu « 03 Sep 2021, 09:51
Replies: 13
by maxstu » 01 Sep 2021, 22:08

T25 DJ 2.1 1989 Auto....

The camper is running 95ron octane at present, with timing set at 5 BDTC. But with the introduction of 10% biomethanol in...

13 Replies

1029 Views

Last post by maxstu
03 Sep 2021, 09:51
Flywheel teeth prevent starter disengaging?

Last post by colinthefox « 02 Sep 2021, 19:52
Replies: 1
by Dennis1984 » 01 Sep 2021, 20:24

Hi

I have been plauged by starter motor issues for some time now and am considering taking the next step to get this sorted but hoping to get some...

1 Replies

328 Views

Last post by colinthefox
02 Sep 2021, 19:52
Engine Spluttering, Intermittent Drops in Power

Last post by fresco3000 « 02 Sep 2021, 14:59
Replies: 12
by fresco3000 » 27 Aug 2021, 17:06

Hi Guys,

Just did 2hrs on the M25 backed up after two accidents averaging 5mph. She didn’t overheat but just as the traffic cleared i felt irregular...

12 Replies

894 Views

Last post by fresco3000
02 Sep 2021, 14:59
Conrods weight difference

Last post by BiTurbo228 « 01 Sep 2021, 22:32
Replies: 10
by thenomadcat » 19 Jul 2018, 11:19

Hi,

I'm rebuilding from scratch a 1.7d KY engine and just received a NOS set of conrods. I was surprised to find a weight difference of 10g between...

10 Replies

4787 Views

Last post by BiTurbo228
01 Sep 2021, 22:32
Dipstick 2.0 air-cooled

Last post by multisi « 01 Sep 2021, 22:03
Replies: 2
by CameronT25 » 26 Aug 2021, 02:14

Hi, I need a dipstick for my 1980 T25 2.0 air-cooled engine. I can't find one online or with local motor factors. Any help much appreciated. Many...

2 Replies

356 Views

Last post by multisi
01 Sep 2021, 22:03
noise when driving on first trip out

Last post by TONYT25T25 « 01 Sep 2021, 16:15
Replies: 3
by Brismike » 30 Aug 2021, 22:12

Hi hoping you lot will help out once again!! took my vwt25 1.9 water cooled on a c plate out for the first time on sun did say 100 miles weather was...

3 Replies

443 Views

Last post by TONYT25T25
01 Sep 2021, 16:15
CV Boots - part 2

Last post by syncroandy « 01 Sep 2021, 15:47
Replies: 5
by Jim San » 31 Aug 2021, 21:38

Reading around the web on boots - it seems some prefer to leave the small end either un-clamped or lose to allow the boot to ride up and down the...

5 Replies

509 Views

Last post by syncroandy
01 Sep 2021, 15:47
Diesel pump leak advice - poss via LDA?

Last post by Sagemagoo « 01 Sep 2021, 11:12
Replies: 12
by Sagemagoo » 29 Aug 2021, 15:39

It never rains but it pours...😏

I saw some some smoke from the engine and noticed a diesel drip from the lever circled in red on the picture. I...

12 Replies

1311 Views

Last post by Sagemagoo
01 Sep 2021, 11:12
1600 diesel cooling problem

Last post by Winchester999 « 29 Aug 2021, 18:21
Replies: 2
by Winchester999 » 29 Aug 2021, 10:40

Hi all, I'm new to the forum and looking for some advice. I have had some cooling issues in the past and have previously blown a head gasket so I am...

2 Replies

256 Views

Last post by Winchester999
29 Aug 2021, 18:21
Jx to jk engine

Last post by Oldiebut goodie « 29 Aug 2021, 17:30
Replies: 4
by Marcsnapon » 29 Aug 2021, 08:10

Hi all,
my JX Diesel engine has conked out.
I do however have a good JK engine, I know it’s less powerful but would I really notice the difference...

4 Replies

472 Views

Last post by Oldiebut goodie
29 Aug 2021, 17:30
CV grease cartridge

Last post by Jim San « 27 Aug 2021, 12:23
Replies: 10
by rollercoaster » 28 Jun 2021, 13:30

I was rather hoping that I could get CV grease in a cartridge,
a bit like we buy silicone sealants for example.

As that doesnt seem to be available...

10 Replies

919 Views

Last post by Jim San
27 Aug 2021, 12:23
CV Boot tool recommendation

Last post by Jim San « 26 Aug 2021, 21:30
Replies: 8
by Jim San » 26 Aug 2021, 10:10

Any recomendations for a good set of pliers to buy.

I'm not in the snap-on price range but a quality tool is a must - cheap tools are a waste of...

8 Replies

645 Views

Last post by Jim San
26 Aug 2021, 21:30
Exhaust Conumdrum

Last post by TONYT25T25 « 26 Aug 2021, 20:28
Replies: 6
by Ajsmith123 » 26 Aug 2021, 19:57

VW T3 1990 1.9l Petrol
Hi Does anyone know why my exhaust has 2 cut off bits on it? Its on the right hand side of the engine underneath the air...

6 Replies

395 Views

Last post by TONYT25T25
26 Aug 2021, 20:28
Worn gearbox input shaft bearing.

Last post by kevtherev « 24 Aug 2021, 18:41
Replies: 4
by kevtherev » 24 Aug 2021, 15:34

Now I realise there is a little play in the shaft when it's not supported by the bearing in the crankshaft.
But I have too much.
My recent breakdown...

4 Replies

1982 Views

Last post by kevtherev
24 Aug 2021, 18:41
1700 ky diesel watercooled Aux belt sizes ?

Last post by katana1000 « 24 Aug 2021, 16:38

by katana1000 » 24 Aug 2021, 16:38

I need some help please,
I have the above, have had the timing belt sorted by my local guru but we are struggling to get the correct v belt size for...

0 Replies

1633 Views

Last post by katana1000
24 Aug 2021, 16:38
Worn gearbox flange cap

Last post by T25Colin « 24 Aug 2021, 11:44
Replies: 5
by T25Colin » 23 Aug 2021, 23:04

Hi everyone,

Thanks to everyone that helped me get in touch with my gearbox guy. I have been to see him today and we are working on sorting the leak...

5 Replies

349 Views

Last post by T25Colin
24 Aug 2021, 11:44
Original Westi

Last post by Dandelionwesti « 23 Aug 2021, 14:53
Replies: 2
by Dandelionwesti » 23 Aug 2021, 07:01

Hi there, I am very new to the VW T25 world, have recently purchased an original Westfalia, called Dandelion. she is awesome and I am keen to learn....

2 Replies

267 Views

Last post by Dandelionwesti
23 Aug 2021, 14:53
Master cylinder mount

Last post by multisi « 23 Aug 2021, 14:40
Replies: 7
by Ragtime.ben » 23 Aug 2021, 07:44

The guy who I bought my t25 from has somehow managed to break the alloy plate which holds the clutch master cylinder, behind the pedal. Anyone seen...

7 Replies

581 Views

Last post by multisi
23 Aug 2021, 14:40
Injector fuel line - jubilee clip?

Last post by maxstu « 22 Aug 2021, 09:14
Replies: 11
by ryanacarey » 21 Aug 2021, 11:18

I've bought a set of new fuel injectors from eBay. Though the part number is compatible, I didn't realise they didn't include the hoses to go to the...

11 Replies

601 Views

Last post by maxstu
22 Aug 2021, 09:14
Carburettor

Last post by Oldiebut goodie « 21 Aug 2021, 21:01
Replies: 11
by Warder123 » 25 Apr 2021, 18:57

Hi to you all
This is my first post
I have a1984 t25 1900w/cooled
The carburettor is a peirsburg 2e3
I am attempting to remove it and fit a Webber...

11 Replies

1300 Views

Last post by Oldiebut goodie
21 Aug 2021, 21:01
Gearbox query 5 or 4 speed?

Last post by maxstu « 20 Aug 2021, 17:17
Replies: 25
by maxstu » 11 Aug 2021, 16:27
1

2
A forum user has a terminally ill 5 speed gearbox. On dropping the oil for inspection garage emailed these photos...

And a small bearing came out...
25 Replies

2510 Views

Last post by maxstu
20 Aug 2021, 17:17
Reusing Flywheel Bolts

Last post by ianders « 20 Aug 2021, 08:16

by ianders » 20 Aug 2021, 08:16

So discovered it's not a good idea...

After having the engine out (1.9 DG) to sort out the exhaust studs, decided to replace clutch plates, and have...

0 Replies

1661 Views

Last post by ianders
20 Aug 2021, 08:16
Engine stands

Last post by Robsey « 19 Aug 2021, 08:42
Replies: 9
by Robsey » 15 Aug 2021, 22:13

Hi All,

Just a quick question.
I have a 2.1 DJ that needs checking over and potentially refurbing.
It has been stood for a few years.

The question...

9 Replies

1666 Views

Last post by Robsey
19 Aug 2021, 08:42
Backfires & stopped

Last post by TONYT25T25 « 18 Aug 2021, 21:11
Replies: 10
by captain Byrne » 18 Aug 2021, 14:27

Ok so 3 days before I’m supposed to go on holiday this happens. Lots of backfiring & spluttering then it stops. I wait a while & try it & it’s fine &...

10 Replies

1061 Views

Last post by TONYT25T25
18 Aug 2021, 21:11
Starter motor for 1.9 DG - differences?

Last post by Shinnster « 18 Aug 2021, 19:28
Replies: 19
by Shinnster » 31 Jul 2021, 13:00
1

2
Hi all, seems like I have an issue with my starter motor and need to buy a new one.
The issue is, the prices seem to vary quite a bit depending where...
19 Replies

1918 Views

Last post by Shinnster
18 Aug 2021, 19:28
Persistent rocker cover oil leak

Last post by DoubleOSeven « 18 Aug 2021, 07:50
Replies: 10
by jospanner » 09 Jul 2021, 12:17

New van (to me), so I've not had personal experience with its history.
2.0 CU Aircooled, replacement engine from ~2004, only done around 30k miles....

10 Replies

2492 Views

Last post by DoubleOSeven
18 Aug 2021, 07:50
What's this?

Last post by fresco3000 « 17 Aug 2021, 21:00
Replies: 5
by fresco3000 » 17 Aug 2021, 16:13

Just changed the fan belt and was having a quick look over things prior to hopefully hitting the road next week then I noticed this plastic plug was...

5 Replies

874 Views

Last post by fresco3000
17 Aug 2021, 21:00
Vacuum Hose diagram for 1981 T25 2.0l CU A/C

Last post by tobydog « 17 Aug 2021, 09:47
Replies: 4
by LucasKIJ » 27 Mar 2021, 15:45

Hi Everyone,

Just on the lookout for a diagram of the vacuum hose connections on 2.0l CU, I have seen one on here for the 1.6 CT but can't find the...

4 Replies

1090 Views

Last post by tobydog
17 Aug 2021, 09:47
Silencer identification

Last post by maxstu « 16 Aug 2021, 09:18
Replies: 3
by maxstu » 12 Aug 2021, 10:38

I secured this silencer a couple of years ago. Now wondering if it suitable for DG/DJ? It bloomin' heavy that's for sure! Nothing on box. No stamp or...

3 Replies

801 Views

Last post by maxstu
16 Aug 2021, 09:18
Differential knackered

Last post by Aidan « 15 Aug 2021, 17:32
Replies: 42
by islandboy » 10 Aug 2021, 16:25
1

2

3
Lost all transmission. RAC man said diff gone only working one side. Is this an easy fix ?
42 Replies

4621 Views

Last post by Aidan
15 Aug 2021, 17:32
What a plonker

Last post by ash1293 « 15 Aug 2021, 08:56
Replies: 28
by kentishvanman » 05 Aug 2021, 14:57
1

2
Have just put £30 of diesel in my petrol engine. There was about 2/3 galls of petrol in there already. My excuse...the pumps are to close together....
28 Replies

3407 Views

Last post by ash1293
15 Aug 2021, 08:56
Jx injection pump alignment

Last post by steveo9007 « 13 Aug 2021, 16:41
Replies: 17
by Rdav1s » 07 Oct 2020, 18:12
1

2
Hi all,

hoping some light can be cast on the latest “issue” I have come across.

I had the timing belt changed 18 months and 1500 miles ago by a...
17 Replies

5506 Views

Last post by steveo9007
13 Aug 2021, 16:41
Radiator sizes

Last post by TONYT25T25 « 12 Aug 2021, 22:51
Replies: 6
by ash1293 » 11 Aug 2021, 14:51

Since I was dropping the radiator pack to investigate the noisy fan I thought I’d take the opportunity to renew seeing it was still on it’s original...

6 Replies

962 Views

Last post by TONYT25T25
12 Aug 2021, 22:51
Engine running hot - coolant pipe issue?

Last post by Stesaw « 12 Aug 2021, 15:26
Replies: 8
by Slaydog » 10 Aug 2021, 19:28

This is probably a no brainier but do you think this kink in the coolant pipe running to the RHS of the engine could be the culprit for my engine...

8 Replies

1112 Views

Last post by Stesaw
12 Aug 2021, 15:26
setting timing.

Last post by bigbadbob76 « 11 Aug 2021, 20:36
Replies: 21
by bigbadbob76 » 24 Oct 2019, 07:49
1

2
So I went to check the timing on my DG engine last night.
Using the Itchy method on the Wicki.
At 900 rpm ish with vacuum pipe off the dizzy and...
21 Replies

7974 Views

Last post by bigbadbob76
11 Aug 2021, 20:36
Radiator Fan Options?

Last post by ash1293 « 11 Aug 2021, 14:44
Replies: 9
by ash1293 » 29 Jul 2021, 21:22

I have to investigate a noisy radiator fan before too long, suspect I may need to replace.

Any opinions on sticking with original or going with a...

9 Replies

1075 Views

Last post by ash1293
11 Aug 2021, 14:44
Balancing 34-PDSIT Carbs on 1982 Aircooled CU 2.0L Engine

Last post by BOXY « 11 Aug 2021, 11:05
Replies: 4
by OgsT25 » 02 Aug 2021, 20:44

Hi all, looking for help diagnosing an issue in two parts. I stripped down and rebuilt CU 2.0L air cooled engine over the winter - put it back into...

4 Replies

1799 Views

Last post by BOXY
11 Aug 2021, 11:05
Oil pump seal change

Last post by DoubleOSeven « 11 Aug 2021, 09:29
Replies: 1
by aknapper » 04 Aug 2021, 12:46

Hi everyone, before I tackle changing the oil pump seal, I thought I'd ask if there are any typical surprises to look out for when getting access to...

1 Replies

790 Views

Last post by DoubleOSeven
11 Aug 2021, 09:29
Oil leak diagnosis

Last post by Stesaw « 10 Aug 2021, 21:26
Replies: 1
by Slaydog » 10 Aug 2021, 19:21

Hi all. Had a few culprits for oil leaks - corroded oil filler pipe, split dipstick tube (both now replaced) Also had a kink in the breather tower so...

1 Replies

645 Views

Last post by Stesaw
10 Aug 2021, 21:26
Distributor roll pin / retaining pin size?

Last post by BOXY « 10 Aug 2021, 19:41

by BOXY » 10 Aug 2021, 19:41

I've decided to rebuild a spare dizzie that has been gathering dust in a box. I stripped it down years ago trying to unsuccessfully fix a faulty hall...

0 Replies

2713 Views

Last post by BOXY
10 Aug 2021, 19:41
Fast idle when hot

Last post by Michael4 « 09 Aug 2021, 16:07
Replies: 12
by Michael4 » 16 Jul 2021, 15:38

1.9 DG all standard, original engine and carb etc.

Van runs well except...

When properly up to operating temp the idle speed goes up.

I'm not...

12 Replies

1581 Views

Last post by Michael4
09 Aug 2021, 16:07
Snapped DJ head studs.

Last post by Stesaw « 09 Aug 2021, 08:48
Replies: 1
by spanishfly » 20 Jul 2021, 14:35

My efforts to rebuild or have rebuilt my 2.1 DJ are going from bad to worse. Well meaning engineering apprentice snapped drilled and mullered one...

1 Replies

953 Views

Last post by Stesaw
09 Aug 2021, 08:48
Exhaust Recommendations Dorset

Last post by DoubleOSeven « 08 Aug 2021, 09:29
Replies: 5
by stevenm » 28 Jul 2021, 10:01

Looks like a new exhaust may be needed (2.1 DJ) not sure whether to go stainless steel or not

Anyone know of any good places to get the work done...

5 Replies

1241 Views

Last post by DoubleOSeven
08 Aug 2021, 09:29
Engine advice needed!

Last post by DoubleOSeven « 06 Aug 2021, 07:36
Replies: 5
by teamvan » 05 Aug 2021, 20:19

Evening everyone.

We've recently returned to the 80-90 world, and have a new van. We could do with some help with a fuel leak issue please.

Its a...

5 Replies

853 Views

Last post by DoubleOSeven
06 Aug 2021, 07:36
No boost in 1.6 TD JX

Last post by ZsZ « 06 Aug 2021, 07:25
Replies: 6
by jules18375 » 05 Aug 2021, 19:38

Been trying to locate the lack of power in my JX. The LDA diaphragm was knackered and so this has been replaced. We've had the LDA on a compressor...

6 Replies

860 Views

Last post by ZsZ
06 Aug 2021, 07:25

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