T25 Alternative Engine Forum

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Last post

What top speed do you get from your aaz?

Last post by Bigjcc55 « 19 Aug 2014, 19:10
Replies: 5
by conkers » 18 Aug 2014, 20:43

Mine goes, With a bit of bullying to 74, would a boost pin change help?

5 Replies

2173 Views

Last post by Bigjcc55
19 Aug 2014, 19:10
Retrofitting power steering from AGG

Last post by badgerfax « 18 Aug 2014, 16:52
Replies: 3
by badgerfax » 14 Aug 2014, 21:59

Evening all, Going to be transplanting an AGG lump into the van at the end of the season.

My left hand drive van does not have power steering but...

3 Replies

2032 Views

Last post by badgerfax
18 Aug 2014, 16:52
1y running lumpy and wont rev

Last post by ringo « 16 Aug 2014, 19:21
Replies: 27
by celticboatman » 13 Aug 2014, 17:53
1

2
new 1y 1.9 diesel installation, previous history unknown, got it bled and running, problem is it sounds like it is on 3 cylinders and will not rev...
27 Replies

10486 Views

Last post by ringo
16 Aug 2014, 19:21
what is this part?

Last post by sooper8 « 14 Aug 2014, 14:25
Replies: 6
by sooper8 » 07 Aug 2014, 08:57

Not used the van for couple of weeks, pulled out and this had fallen off from underneath.

It's a T25 with a 1.9 diesel engine

Can anybody tell me...

6 Replies

3096 Views

Last post by sooper8
14 Aug 2014, 14:25
AAZ temp gauge

Last post by Trunkster « 13 Aug 2014, 19:27
Replies: 5
by Trunkster » 13 Aug 2014, 07:59

Hi guys. I have an AZZ engine fitted in my van. It was originally air cooled. To cut a very long story short I blew 2 AAZ engines up and I am now...

5 Replies

3669 Views

Last post by Trunkster
13 Aug 2014, 19:27
Uprated engine mounts?

Last post by HarryMann « 13 Aug 2014, 12:53
Replies: 4
by Bigfootedboarder » 06 Jun 2014, 18:42

Hi all
Any body know of a supplier of some decent engine mounts, they are just a pain to change I wanted to put in some decent ones
Ta in advance

4 Replies

1596 Views

Last post by HarryMann
13 Aug 2014, 12:53
Engine identification

Last post by itchyfeet « 13 Aug 2014, 11:46
Replies: 1
by brendanmusicman » 13 Aug 2014, 09:59

Hi folk,
I am trying to find out what engine I have actually got in my van, I bought it as an AAZ from a damaged Golf but when we tried to fit it...

1 Replies

2107 Views

Last post by itchyfeet
13 Aug 2014, 11:46
Where can I get the plastic oil filler pipe

Last post by itchyfeet « 12 Aug 2014, 17:05
Replies: 4
by sciroccotune » 11 Aug 2014, 08:42

Hi guys, hope everyone is getting good use out of the vans this summer :)

I have a few more trip to take and I like to make a few improvements...

4 Replies

1422 Views

Last post by itchyfeet
12 Aug 2014, 17:05
Overheating AAZ diesel Tristar

Last post by Canadark « 12 Aug 2014, 00:27
Replies: 7
by Canadark » 17 Jul 2014, 19:50

I'm bringing my old thread on this problem over from Electrical (I originally thought the problem was with the radiator fan wiring)

onclick=...

7 Replies

8318 Views

Last post by Canadark
12 Aug 2014, 00:27
Which injector pipes?

Last post by colinthefox « 11 Aug 2014, 19:03
Replies: 4
by comfybadger » 11 Aug 2014, 11:06

Later today I am off to my friendly Injector guru to have a new injector pipe made up. I would like to get a new genuine set for my 1Y 1.9 engine but...

4 Replies

3159 Views

Last post by colinthefox
11 Aug 2014, 19:03
TDI oil pan adapter ALH and later?

Last post by max and caddy « 10 Aug 2014, 14:09
Replies: 4
by rsxsr » 05 Aug 2014, 17:06

Hello, just figured out how to link pictures. I have 3 pictures of an oil pan adapter to adapt the original diesel oil pan to the ALH and later TDI...

4 Replies

4619 Views

Last post by max and caddy
10 Aug 2014, 14:09
1Y 1.9 diesel pump pipe help ?

Last post by celticboatman « 10 Aug 2014, 13:22
Replies: 6
by celticboatman » 10 Aug 2014, 07:19

Hi,

I have just acquired a boat which has a 1.9 1Y 1993 diesel engine installed, but it has not been connected up yet.
My problems are:

1. On the...

6 Replies

3379 Views

Last post by celticboatman
10 Aug 2014, 13:22
Rev counter

Last post by syncroandy « 09 Aug 2014, 18:20
Replies: 10
by Hendrixevo147 » 19 Jun 2014, 10:46

Hi,
I have just had my 2l air cooled T25 engine replaced with 2l scooby from TSR Engine Conversions in Sulfolk. Still running the engine in. :-)...

10 Replies

4010 Views

Last post by syncroandy
09 Aug 2014, 18:20
Disaster! Aaz Engine cut out

Last post by Funbus « 08 Aug 2014, 19:46
Replies: 5
by Funbus » 03 Aug 2014, 21:18

I've recently rebuilt my aaz. I got the injectors reconditioned also. Had a few short runs and its been ok, apart from a bit of oil from the turbo...

5 Replies

1647 Views

Last post by Funbus
08 Aug 2014, 19:46
AHU air leak from pump?

Last post by hotpod « 08 Aug 2014, 14:45
Replies: 4
by hotpod » 05 Aug 2014, 18:04

hi chaps, i have stuck an AHU tdi in my camper and have it running but cant maintain fuel pressure in the lines. i have now changed the filter and...

4 Replies

1783 Views

Last post by hotpod
08 Aug 2014, 14:45
Darned 1.9d engine !!!

Last post by jamiehamy « 05 Aug 2014, 18:35
Replies: 5
by stevie43_uk » 28 Jul 2014, 19:50

Hi All,

I'm looking for a bit of advise :-

I've recently had a recon engine that a mate supplied - I upgraded my old 1.7d KY to a 1.9d 1Y ( I...

5 Replies

2038 Views

Last post by jamiehamy
05 Aug 2014, 18:35
Short Gear Box Syndrome

Last post by rsxsr « 05 Aug 2014, 16:31
Replies: 6
by jonnydub » 18 Jul 2014, 14:20

Hey Guys,

I have fitted a AGG 2.0 to to my bus and I'm using a 4 speed DK gearbox. However this is to short to fit on the engine directly. I have...

6 Replies

6444 Views

Last post by rsxsr
05 Aug 2014, 16:31
aaz engine mount

Last post by Lollypop « 05 Aug 2014, 09:23
Replies: 7
by Lollypop » 04 Aug 2014, 14:12

hi folks,i was driving my van the other day and chatting to my passenger didn't see the dreaded speed hump,heard a bang from the engine so had a look...

7 Replies

2675 Views

Last post by Lollypop
05 Aug 2014, 09:23
CAD drawings for WBX transmission

Last post by syncroandy « 04 Aug 2014, 09:01
Replies: 4
by MickeTJ » 18 Jul 2014, 13:08

Hello,

Im working on an adaptorplate that would mate the 2.1 WBX transmission to the Inline 4 AGG engine.
I have found CAD drawings for the inline 4...

4 Replies

1830 Views

Last post by syncroandy
04 Aug 2014, 09:01
gti 2.0 oil leak

Last post by Oldiebut goodie « 01 Aug 2014, 23:37
Replies: 4
by soniquethedog » 31 Jul 2014, 20:30

hello folks , i have an oil leak between the engine and the bellhousing , how will i know if its the engine seal or gearbox bellhousing seal , its...

4 Replies

1397 Views

Last post by Oldiebut goodie
01 Aug 2014, 23:37
AAZ Turbo Oil Leak

Last post by Funbus « 31 Jul 2014, 21:55
Replies: 18
by maverickMechanic » 28 Aug 2013, 23:05
1

2
Hi,

I am having problems with an AAZ in a 1982 T3, Synroc-nutz did the original conversion. The engine has always
used oil. After trying most...
18 Replies

13389 Views

Last post by Funbus
31 Jul 2014, 21:55
Takes ages to start

Last post by lloydy « 30 Jul 2014, 20:58
Replies: 5
by redtwoseater » 21 Jul 2014, 16:43

Hi folks
My 1.9azz TD glow plug light stays on for about 30-40 seconds, goes out then takes maybe 10-15 seconds to start.Then a big puff of white...

5 Replies

2029 Views

Last post by lloydy
30 Jul 2014, 20:58
Accelerator cable

Last post by jocko « 28 Jul 2014, 16:47

by jocko » 28 Jul 2014, 16:47

I need to find out which is the correct replacement for a snapped accelerator cable. Previously my van was a 1.9 petrol C reg. It now has a a Golf...

0 Replies

1239 Views

Last post by jocko
28 Jul 2014, 16:47
What car is this potentiometer from?

Last post by Oldiebut goodie « 24 Jul 2014, 18:50
Replies: 5
by Jiminez » 24 Jul 2014, 08:25

We've got a 1Z 1.9TDI conversion on our Westy, in very wet weather it lost power, engine still ran at tick over but no throttle. Lots of Vaseline and...

5 Replies

2113 Views

Last post by Oldiebut goodie
24 Jul 2014, 18:50
Subaru EJ25 going into a T25 , mount ideas/pics

Last post by Ben1 « 22 Jul 2014, 20:01
Replies: 5
by Ben1 » 16 Jul 2014, 16:53

Hi, I am under going a revamp to my vw T25 1.9dg that made a big backfire and now is really noisy!! . I have a ej25 subaru lump and ready to go in...

5 Replies

2603 Views

Last post by Ben1
22 Jul 2014, 20:01
EJ22 cutting out / won't start - waggle ECU wires starts

Last post by vanzai « 21 Jul 2014, 22:16
Replies: 8
by vanzai » 18 Jul 2014, 18:58

Hi, I have an EJ22 in my T25. It was running fine and then failed to start. It turns over but doesn't start. Thought initially it was the ignition...

8 Replies

2314 Views

Last post by vanzai
21 Jul 2014, 22:16
recon DG

Last post by ambivert « 20 Jul 2014, 20:36
Replies: 3
by ambivert » 20 Jul 2014, 10:13

Do any companies still do a recon exchange DG engine? I thought I saw such an ad recently for one it was about £1000 and with 12 month warranty. ...?...

3 Replies

1660 Views

Last post by ambivert
20 Jul 2014, 20:36
DG to AGG

Last post by ambivert « 19 Jul 2014, 23:22
Replies: 7
by ambivert » 19 Jul 2014, 13:06

Converting from DG to AGG. Have this diesel (1Y) donor van available for parts. But seller wants £800. What parts would I need from it? Approx how...

7 Replies

2357 Views

Last post by ambivert
19 Jul 2014, 23:22
Which Subaru engine do I have (from what donor car)

Last post by silverbullet « 18 Jul 2014, 23:08
Replies: 4
by vanzai » 14 Jul 2014, 16:21

Hi, I have an EJ22 engine in my T25 and my local mechanic is struggling when he needs to get parts as he doesn't know the exact car/year it came...

4 Replies

1496 Views

Last post by silverbullet
18 Jul 2014, 23:08
Turbo!

Last post by HarryMann « 18 Jul 2014, 15:20
Replies: 25
by brendanmusicman » 30 Jun 2014, 10:56
1

2
I have had a rebuilt turbo fitted to my van which has a 1.9td aaz engine about four weeks ago, looking at the turbo last week I saw it was leaking...
25 Replies

6614 Views

Last post by HarryMann
18 Jul 2014, 15:20
Where is this damn oil coming from....

Last post by HarryMann « 18 Jul 2014, 15:06
Replies: 9
by deeja » 10 Jun 2014, 21:33

I replaced my 1.6TD with the 1.9AAZ some time ago and I've had constant battles with leaking oil. Initially I thought it was the rocker cover gasket,...

9 Replies

6196 Views

Last post by HarryMann
18 Jul 2014, 15:06
AAZ - Erratic Tick Over

Last post by Oldiebut goodie « 18 Jul 2014, 10:46
Replies: 5
by DokaDave » 08 Jun 2014, 06:28

Hi All
I am having problem with the tick over with the AAZ and wondered if anyone had any ideas where to start????????
The engines starts first time...

5 Replies

2095 Views

Last post by Oldiebut goodie
18 Jul 2014, 10:46
Bostig Conversion, Ford 1.8 Zetec

Last post by MickeTJ « 17 Jul 2014, 15:59
Replies: 11
by MickeTJ » 19 Jun 2014, 07:00

I´ve been contemplating different engineswaps because my MV engine is not that well.
leaks oil, leaks coolant, ECU preforms the Vanagon syndrome...

11 Replies

6323 Views

Last post by MickeTJ
17 Jul 2014, 15:59
Aborted cambelt change - now exhaust smoking

Last post by AdrianC « 17 Jul 2014, 10:10
Replies: 5
by scottyh56 » 06 Jun 2014, 10:55

I took my 1988 T25 1.6TDi into a mechanic to change the cambelt. Three hours later I got a call explaining that he did not have the tools to get...

5 Replies

2322 Views

Last post by AdrianC
17 Jul 2014, 10:10
1.9 d 1y engine struggling to start

Last post by HarryMann « 17 Jul 2014, 09:49
Replies: 5
by mark.bilsborough » 16 Mar 2014, 15:49

hi all ive just put a 1.9 in my van from a 1.6 jx and having problems starting it it runs fine from a jerry can but soon as you connect the pipes to...

5 Replies

2017 Views

Last post by HarryMann
17 Jul 2014, 09:49
Looking for gearbox for a T25

Last post by feardana « 16 Jul 2014, 17:26
Replies: 19
by feardana » 13 Jul 2014, 11:55
1

2
Hi, currently in France close to Nantes on holidays with family and we need a replacement gearbox for a water cooled '85 bus - engine is a 1.9D (Y)...
19 Replies

5304 Views

Last post by feardana
16 Jul 2014, 17:26
1Y 1.9D install - what else do I need?

Last post by elephantman1 « 16 Jul 2014, 16:20
Replies: 8
by Jetfitzmaurice » 12 Jun 2014, 07:31

Hi, me again, I'm picking up my 1Y this weekend and I'm looking to order any other ancillary parts in readiness for installation next week. I'm not...

8 Replies

2798 Views

Last post by elephantman1
16 Jul 2014, 16:20
mechanic on south coast

Last post by sassy « 15 Jul 2014, 19:55
Replies: 1
by scylla » 09 Jul 2014, 22:47

I am looking at swapping my 1.6d for a 1y 1.9d and am looking for mechanic near me who I cod.get advice etc from in doing this. Based in Southampton....

1 Replies

1251 Views

Last post by sassy
15 Jul 2014, 19:55
fuel pump

Last post by HarryMann « 14 Jul 2014, 15:19
Replies: 1
by paulbrown84b » 14 Jul 2014, 11:02

hi guys

doin a ej20 2.0 subaru conversion on my t25 and was wondering what pressure fuel pump i should use

thanks

1 Replies

873 Views

Last post by HarryMann
14 Jul 2014, 15:19
AAZ 1.9TD Alternator belt

Last post by HarryMann « 13 Jul 2014, 22:27
Replies: 2
by deeja » 03 Jun 2014, 22:43

I had an AAZ 1.9TD engine put into my T25 some time ago and I don't think the alternator belt has ever been right.
The three pullies don't seem to be...

2 Replies

2290 Views

Last post by HarryMann
13 Jul 2014, 22:27
oil leak

Last post by HarryMann « 12 Jul 2014, 13:24
Replies: 7
by Dynamite-dindin » 24 Jun 2014, 20:10

hi I have a aaz engine in my 1985 t25 and have oil leaking out of the cam cover gasket I have replaced the gasket and it still leaks any ideas what...

7 Replies

2640 Views

Last post by HarryMann
12 Jul 2014, 13:24
Diesel engine - oil misting from LDA area...?

Last post by WestWey « 12 Jul 2014, 08:18
Replies: 9
by WestWey » 09 Jul 2014, 22:35

Firstly, what is the LDA? and what does LDA stand for? :?

I've noticed oil misting when the van is running - I'm calling it misting as the stuff...

9 Replies

3141 Views

Last post by WestWey
12 Jul 2014, 08:18
AAZ engine running hot

Last post by evantis121 « 09 Jul 2014, 20:46
Replies: 23
by evantis121 » 05 Jul 2014, 20:27
1

2
Hi,

I've a 1989 1700 diesel van that had a blown head gasket and subsequent 1.9TD engine swap before I bought it. The temp gauge shows roughly 2/3...
23 Replies

7071 Views

Last post by evantis121
09 Jul 2014, 20:46
AAZ with Jx flywheel clutch size options? Upgrade

Last post by HarryMann « 09 Jul 2014, 12:13
Replies: 9
by VWGeoff » 03 Jul 2014, 16:23

Hi
Can anyone advise me on how I upgrade from a JX clutch to a stronger clutch as this one only lasted 1700 miles? what are my options? Can I fit a...

9 Replies

3146 Views

Last post by HarryMann
09 Jul 2014, 12:13
Waterpump issues

Last post by HarryMann « 09 Jul 2014, 12:05
Replies: 11
by buzzeditor » 30 Jun 2014, 20:47

I've got a T25 with the 1.9 turbodiesel AAZ conversion, and I noticed a few drops of water under the back end tonight.

So I got underneath and...

11 Replies

1952 Views

Last post by HarryMann
09 Jul 2014, 12:05
Turbo question

Last post by HarryMann « 09 Jul 2014, 11:55
Replies: 8
by dekhelia » 01 Jul 2014, 18:58

After reading on here the various posts that have concluded with a failed or failing turbo diagnosis, I've decided I have a similar problem (oil in...

8 Replies

2597 Views

Last post by HarryMann
09 Jul 2014, 11:55
AAZ conversion Spigot bearing - How much to fit?

Last post by evantis121 « 09 Jul 2014, 10:04
Replies: 8
by evantis121 » 06 Jul 2014, 14:16

Hi,

My AAZ engined T25 is suffering from serious juddering unless you get the clutch just right. Its getting on my nerves and I read somewhere that...

8 Replies

3550 Views

Last post by evantis121
09 Jul 2014, 10:04
VW 1.9 tdi engine (110 bhp - PD I think)

Last post by HarryMann « 09 Jul 2014, 09:16
Replies: 3
by SplendiferousII » 08 Jul 2014, 18:26

Not T25 related but.

I have a seat Toledo (51 plate) with a 1.9 tdi engine fitted. Its been a proper pain in the a*** but for the past year its...

3 Replies

2595 Views

Last post by HarryMann
09 Jul 2014, 09:16
need wiring diagram for subaru ej20 1998

Last post by silverbullet « 09 Jul 2014, 07:45
Replies: 1
by paulbrown84b » 08 Jul 2014, 20:51

hey peeps

doin a conversion on my 1986 t25 to a 2.0 ej20 1998 and wondering if n e of you have wiring diagrams for this

1 Replies

1280 Views

Last post by silverbullet
09 Jul 2014, 07:45
AGR Engine Swap

Last post by Dino « 08 Jul 2014, 14:58
Replies: 10
by Dino » 01 Jul 2014, 06:40

Hi folks,
I've got a donor vehicle - Octavia 1.9tdi, Engine code AGR - to upgrade my CS 1.6D non turbo engine from a 1986 t3 camper. I've been...

10 Replies

4157 Views

Last post by Dino
08 Jul 2014, 14:58

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