T25 Alternative Engine Forum

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Last post

Disaster! Aaz Engine cut out

Last post by Funbus « 08 Aug 2014, 19:46
Replies: 5
by Funbus » 03 Aug 2014, 21:18

I've recently rebuilt my aaz. I got the injectors reconditioned also. Had a few short runs and its been ok, apart from a bit of oil from the turbo...

5 Replies

1631 Views

Last post by Funbus
08 Aug 2014, 19:46
AHU air leak from pump?

Last post by hotpod « 08 Aug 2014, 14:45
Replies: 4
by hotpod » 05 Aug 2014, 18:04

hi chaps, i have stuck an AHU tdi in my camper and have it running but cant maintain fuel pressure in the lines. i have now changed the filter and...

4 Replies

1694 Views

Last post by hotpod
08 Aug 2014, 14:45
Darned 1.9d engine !!!

Last post by jamiehamy « 05 Aug 2014, 18:35
Replies: 5
by stevie43_uk » 28 Jul 2014, 19:50

Hi All,

I'm looking for a bit of advise :-

I've recently had a recon engine that a mate supplied - I upgraded my old 1.7d KY to a 1.9d 1Y ( I...

5 Replies

1971 Views

Last post by jamiehamy
05 Aug 2014, 18:35
Short Gear Box Syndrome

Last post by rsxsr « 05 Aug 2014, 16:31
Replies: 6
by jonnydub » 18 Jul 2014, 14:20

Hey Guys,

I have fitted a AGG 2.0 to to my bus and I'm using a 4 speed DK gearbox. However this is to short to fit on the engine directly. I have...

6 Replies

6353 Views

Last post by rsxsr
05 Aug 2014, 16:31
aaz engine mount

Last post by Lollypop « 05 Aug 2014, 09:23
Replies: 7
by Lollypop » 04 Aug 2014, 14:12

hi folks,i was driving my van the other day and chatting to my passenger didn't see the dreaded speed hump,heard a bang from the engine so had a look...

7 Replies

2561 Views

Last post by Lollypop
05 Aug 2014, 09:23
CAD drawings for WBX transmission

Last post by syncroandy « 04 Aug 2014, 09:01
Replies: 4
by MickeTJ » 18 Jul 2014, 13:08

Hello,

Im working on an adaptorplate that would mate the 2.1 WBX transmission to the Inline 4 AGG engine.
I have found CAD drawings for the inline 4...

4 Replies

1807 Views

Last post by syncroandy
04 Aug 2014, 09:01
gti 2.0 oil leak

Last post by Oldiebut goodie « 01 Aug 2014, 23:37
Replies: 4
by soniquethedog » 31 Jul 2014, 20:30

hello folks , i have an oil leak between the engine and the bellhousing , how will i know if its the engine seal or gearbox bellhousing seal , its...

4 Replies

1365 Views

Last post by Oldiebut goodie
01 Aug 2014, 23:37
AAZ Turbo Oil Leak

Last post by Funbus « 31 Jul 2014, 21:55
Replies: 18
by maverickMechanic » 28 Aug 2013, 23:05
1

2
Hi,

I am having problems with an AAZ in a 1982 T3, Synroc-nutz did the original conversion. The engine has always
used oil. After trying most...
18 Replies

13096 Views

Last post by Funbus
31 Jul 2014, 21:55
Takes ages to start

Last post by lloydy « 30 Jul 2014, 20:58
Replies: 5
by redtwoseater » 21 Jul 2014, 16:43

Hi folks
My 1.9azz TD glow plug light stays on for about 30-40 seconds, goes out then takes maybe 10-15 seconds to start.Then a big puff of white...

5 Replies

1995 Views

Last post by lloydy
30 Jul 2014, 20:58
Accelerator cable

Last post by jocko « 28 Jul 2014, 16:47

by jocko » 28 Jul 2014, 16:47

I need to find out which is the correct replacement for a snapped accelerator cable. Previously my van was a 1.9 petrol C reg. It now has a a Golf...

0 Replies

1217 Views

Last post by jocko
28 Jul 2014, 16:47
What car is this potentiometer from?

Last post by Oldiebut goodie « 24 Jul 2014, 18:50
Replies: 5
by Jiminez » 24 Jul 2014, 08:25

We've got a 1Z 1.9TDI conversion on our Westy, in very wet weather it lost power, engine still ran at tick over but no throttle. Lots of Vaseline and...

5 Replies

2062 Views

Last post by Oldiebut goodie
24 Jul 2014, 18:50
Subaru EJ25 going into a T25 , mount ideas/pics

Last post by Ben1 « 22 Jul 2014, 20:01
Replies: 5
by Ben1 » 16 Jul 2014, 16:53

Hi, I am under going a revamp to my vw T25 1.9dg that made a big backfire and now is really noisy!! . I have a ej25 subaru lump and ready to go in...

5 Replies

2515 Views

Last post by Ben1
22 Jul 2014, 20:01
EJ22 cutting out / won't start - waggle ECU wires starts

Last post by vanzai « 21 Jul 2014, 22:16
Replies: 8
by vanzai » 18 Jul 2014, 18:58

Hi, I have an EJ22 in my T25. It was running fine and then failed to start. It turns over but doesn't start. Thought initially it was the ignition...

8 Replies

2206 Views

Last post by vanzai
21 Jul 2014, 22:16
recon DG

Last post by ambivert « 20 Jul 2014, 20:36
Replies: 3
by ambivert » 20 Jul 2014, 10:13

Do any companies still do a recon exchange DG engine? I thought I saw such an ad recently for one it was about £1000 and with 12 month warranty. ...?...

3 Replies

1573 Views

Last post by ambivert
20 Jul 2014, 20:36
DG to AGG

Last post by ambivert « 19 Jul 2014, 23:22
Replies: 7
by ambivert » 19 Jul 2014, 13:06

Converting from DG to AGG. Have this diesel (1Y) donor van available for parts. But seller wants £800. What parts would I need from it? Approx how...

7 Replies

2232 Views

Last post by ambivert
19 Jul 2014, 23:22
Which Subaru engine do I have (from what donor car)

Last post by silverbullet « 18 Jul 2014, 23:08
Replies: 4
by vanzai » 14 Jul 2014, 16:21

Hi, I have an EJ22 engine in my T25 and my local mechanic is struggling when he needs to get parts as he doesn't know the exact car/year it came...

4 Replies

1452 Views

Last post by silverbullet
18 Jul 2014, 23:08
Turbo!

Last post by HarryMann « 18 Jul 2014, 15:20
Replies: 25
by brendanmusicman » 30 Jun 2014, 10:56
1

2
I have had a rebuilt turbo fitted to my van which has a 1.9td aaz engine about four weeks ago, looking at the turbo last week I saw it was leaking...
25 Replies

6297 Views

Last post by HarryMann
18 Jul 2014, 15:20
Where is this damn oil coming from....

Last post by HarryMann « 18 Jul 2014, 15:06
Replies: 9
by deeja » 10 Jun 2014, 21:33

I replaced my 1.6TD with the 1.9AAZ some time ago and I've had constant battles with leaking oil. Initially I thought it was the rocker cover gasket,...

9 Replies

6089 Views

Last post by HarryMann
18 Jul 2014, 15:06
AAZ - Erratic Tick Over

Last post by Oldiebut goodie « 18 Jul 2014, 10:46
Replies: 5
by DokaDave » 08 Jun 2014, 06:28

Hi All
I am having problem with the tick over with the AAZ and wondered if anyone had any ideas where to start????????
The engines starts first time...

5 Replies

2070 Views

Last post by Oldiebut goodie
18 Jul 2014, 10:46
Bostig Conversion, Ford 1.8 Zetec

Last post by MickeTJ « 17 Jul 2014, 15:59
Replies: 11
by MickeTJ » 19 Jun 2014, 07:00

I´ve been contemplating different engineswaps because my MV engine is not that well.
leaks oil, leaks coolant, ECU preforms the Vanagon syndrome...

11 Replies

6142 Views

Last post by MickeTJ
17 Jul 2014, 15:59
Aborted cambelt change - now exhaust smoking

Last post by AdrianC « 17 Jul 2014, 10:10
Replies: 5
by scottyh56 » 06 Jun 2014, 10:55

I took my 1988 T25 1.6TDi into a mechanic to change the cambelt. Three hours later I got a call explaining that he did not have the tools to get...

5 Replies

2280 Views

Last post by AdrianC
17 Jul 2014, 10:10
1.9 d 1y engine struggling to start

Last post by HarryMann « 17 Jul 2014, 09:49
Replies: 5
by mark.bilsborough » 16 Mar 2014, 15:49

hi all ive just put a 1.9 in my van from a 1.6 jx and having problems starting it it runs fine from a jerry can but soon as you connect the pipes to...

5 Replies

1965 Views

Last post by HarryMann
17 Jul 2014, 09:49
Looking for gearbox for a T25

Last post by feardana « 16 Jul 2014, 17:26
Replies: 19
by feardana » 13 Jul 2014, 11:55
1

2
Hi, currently in France close to Nantes on holidays with family and we need a replacement gearbox for a water cooled '85 bus - engine is a 1.9D (Y)...
19 Replies

5175 Views

Last post by feardana
16 Jul 2014, 17:26
1Y 1.9D install - what else do I need?

Last post by elephantman1 « 16 Jul 2014, 16:20
Replies: 8
by Jetfitzmaurice » 12 Jun 2014, 07:31

Hi, me again, I'm picking up my 1Y this weekend and I'm looking to order any other ancillary parts in readiness for installation next week. I'm not...

8 Replies

2763 Views

Last post by elephantman1
16 Jul 2014, 16:20
mechanic on south coast

Last post by sassy « 15 Jul 2014, 19:55
Replies: 1
by scylla » 09 Jul 2014, 22:47

I am looking at swapping my 1.6d for a 1y 1.9d and am looking for mechanic near me who I cod.get advice etc from in doing this. Based in Southampton....

1 Replies

1191 Views

Last post by sassy
15 Jul 2014, 19:55
fuel pump

Last post by HarryMann « 14 Jul 2014, 15:19
Replies: 1
by paulbrown84b » 14 Jul 2014, 11:02

hi guys

doin a ej20 2.0 subaru conversion on my t25 and was wondering what pressure fuel pump i should use

thanks

1 Replies

863 Views

Last post by HarryMann
14 Jul 2014, 15:19
AAZ 1.9TD Alternator belt

Last post by HarryMann « 13 Jul 2014, 22:27
Replies: 2
by deeja » 03 Jun 2014, 22:43

I had an AAZ 1.9TD engine put into my T25 some time ago and I don't think the alternator belt has ever been right.
The three pullies don't seem to be...

2 Replies

2255 Views

Last post by HarryMann
13 Jul 2014, 22:27
oil leak

Last post by HarryMann « 12 Jul 2014, 13:24
Replies: 7
by Dynamite-dindin » 24 Jun 2014, 20:10

hi I have a aaz engine in my 1985 t25 and have oil leaking out of the cam cover gasket I have replaced the gasket and it still leaks any ideas what...

7 Replies

2606 Views

Last post by HarryMann
12 Jul 2014, 13:24
Diesel engine - oil misting from LDA area...?

Last post by WestWey « 12 Jul 2014, 08:18
Replies: 9
by WestWey » 09 Jul 2014, 22:35

Firstly, what is the LDA? and what does LDA stand for? :?

I've noticed oil misting when the van is running - I'm calling it misting as the stuff...

9 Replies

3073 Views

Last post by WestWey
12 Jul 2014, 08:18
AAZ engine running hot

Last post by evantis121 « 09 Jul 2014, 20:46
Replies: 23
by evantis121 » 05 Jul 2014, 20:27
1

2
Hi,

I've a 1989 1700 diesel van that had a blown head gasket and subsequent 1.9TD engine swap before I bought it. The temp gauge shows roughly 2/3...
23 Replies

6779 Views

Last post by evantis121
09 Jul 2014, 20:46
AAZ with Jx flywheel clutch size options? Upgrade

Last post by HarryMann « 09 Jul 2014, 12:13
Replies: 9
by VWGeoff » 03 Jul 2014, 16:23

Hi
Can anyone advise me on how I upgrade from a JX clutch to a stronger clutch as this one only lasted 1700 miles? what are my options? Can I fit a...

9 Replies

3038 Views

Last post by HarryMann
09 Jul 2014, 12:13
Waterpump issues

Last post by HarryMann « 09 Jul 2014, 12:05
Replies: 11
by buzzeditor » 30 Jun 2014, 20:47

I've got a T25 with the 1.9 turbodiesel AAZ conversion, and I noticed a few drops of water under the back end tonight.

So I got underneath and...

11 Replies

1920 Views

Last post by HarryMann
09 Jul 2014, 12:05
Turbo question

Last post by HarryMann « 09 Jul 2014, 11:55
Replies: 8
by dekhelia » 01 Jul 2014, 18:58

After reading on here the various posts that have concluded with a failed or failing turbo diagnosis, I've decided I have a similar problem (oil in...

8 Replies

2569 Views

Last post by HarryMann
09 Jul 2014, 11:55
AAZ conversion Spigot bearing - How much to fit?

Last post by evantis121 « 09 Jul 2014, 10:04
Replies: 8
by evantis121 » 06 Jul 2014, 14:16

Hi,

My AAZ engined T25 is suffering from serious juddering unless you get the clutch just right. Its getting on my nerves and I read somewhere that...

8 Replies

3494 Views

Last post by evantis121
09 Jul 2014, 10:04
VW 1.9 tdi engine (110 bhp - PD I think)

Last post by HarryMann « 09 Jul 2014, 09:16
Replies: 3
by SplendiferousII » 08 Jul 2014, 18:26

Not T25 related but.

I have a seat Toledo (51 plate) with a 1.9 tdi engine fitted. Its been a proper pain in the a*** but for the past year its...

3 Replies

2459 Views

Last post by HarryMann
09 Jul 2014, 09:16
need wiring diagram for subaru ej20 1998

Last post by silverbullet « 09 Jul 2014, 07:45
Replies: 1
by paulbrown84b » 08 Jul 2014, 20:51

hey peeps

doin a conversion on my 1986 t25 to a 2.0 ej20 1998 and wondering if n e of you have wiring diagrams for this

1 Replies

1247 Views

Last post by silverbullet
09 Jul 2014, 07:45
AGR Engine Swap

Last post by Dino « 08 Jul 2014, 14:58
Replies: 10
by Dino » 01 Jul 2014, 06:40

Hi folks,
I've got a donor vehicle - Octavia 1.9tdi, Engine code AGR - to upgrade my CS 1.6D non turbo engine from a 1986 t3 camper. I've been...

10 Replies

3845 Views

Last post by Dino
08 Jul 2014, 14:58
Oil capacity VW SB 1.6td engine

Last post by HarryMann « 08 Jul 2014, 09:33
Replies: 3
by Candyred89 » 26 Jun 2014, 21:52

Hi, can anyone advise me what capacity of oil my SB code Golf GTD engine will take, it's got a T25 sump on it.
Any info greatly received.
:ok

3 Replies

2427 Views

Last post by HarryMann
08 Jul 2014, 09:33
Help ref diesel injection pump on 1Y conversion

Last post by Oldiebut goodie « 06 Jul 2014, 21:24
Replies: 1
by Jetfitzmaurice » 06 Jul 2014, 13:05

Hi, I'm in week 3 of my 1.6cs to 1Y engine conversion, I'm just about to bolt the 1Y back in (new clutch, water & oil pump, cam & crank seals etc)...

1 Replies

1015 Views

Last post by Oldiebut goodie
06 Jul 2014, 21:24
Petrol to TDI

Last post by KINGPRAWN « 02 Jul 2014, 22:04
Replies: 38
by KINGPRAWN » 13 May 2014, 16:22
1

2

3
Going from a 2.1dj to a TDI ... Will I NEED a diesel tank .. Will I NEED diesel clocks ??
38 Replies

8694 Views

Last post by KINGPRAWN
02 Jul 2014, 22:04
Aaz cooling system

Last post by skell « 29 Jun 2014, 19:21
Replies: 6
by Dynamite-dindin » 04 Jun 2014, 20:03

Hi was just wondering I'm trying to bleed my cooling system and not having much luck only able to get a few litres of coolant in it. From what I have...

6 Replies

3233 Views

Last post by skell
29 Jun 2014, 19:21
Service kit following engine conversion

Last post by VWMartin « 29 Jun 2014, 18:15
Replies: 6
by VWMartin » 23 Jun 2014, 20:29

Hi guys my T25 has had a 1z engine conversion and I'm finding it hard to source service parts with just the engine number.

Anyone know where is...

6 Replies

1487 Views

Last post by VWMartin
29 Jun 2014, 18:15
whats the best subaru diesel for a t25

Last post by keith « 28 Jun 2014, 16:41
Replies: 2
by tdm2 » 28 Jun 2014, 16:38

whats the best subaru diesel engine to put into a t25

2 Replies

1330 Views

Last post by keith
28 Jun 2014, 16:41
aaz hybrid flywheel

Last post by bobby-gg « 24 Jun 2014, 06:37
Replies: 5
by t25driver » 24 May 2014, 10:25

Does anyone sell an aaz jx conversion hybrid flywheel ready to bolt on 228mm clutch fitment and what clutch fits
Maybe needed in the future for a...

5 Replies

1919 Views

Last post by bobby-gg
24 Jun 2014, 06:37
Install Engin Diesel T4 On T3

Last post by toomanytoys « 22 Jun 2014, 20:15
Replies: 12
by ali 254 » 17 Jun 2014, 16:17

hi
Can be Install Engine Diesel T4 On The T3?
Thanks...

12 Replies

4040 Views

Last post by toomanytoys
22 Jun 2014, 20:15
Late or early aaz?

Last post by Bigjcc55 « 17 Jun 2014, 21:18
Replies: 2
by Bigjcc55 » 16 Jun 2014, 19:19

How do I tell whether I have an early or late? I finally want to fit the correct fuel pump and would like to change the timing belt whilst I'm at it...

2 Replies

1386 Views

Last post by Bigjcc55
17 Jun 2014, 21:18
high idle when engine warm, gti k jet

Last post by Time Bomb Tom « 16 Jun 2014, 09:21
Replies: 6
by Time Bomb Tom » 27 May 2014, 09:30

Hi my engine is ticking over high when the engine is warm about 1500 to 2000, if i blip the throttle it will sometimes drop back down to 950 any...

6 Replies

1658 Views

Last post by Time Bomb Tom
16 Jun 2014, 09:21
Diesel to td or tdi? What upgrade have you done?

Last post by waltraud « 14 Jun 2014, 17:10
Replies: 18
by Barbarella » 10 May 2014, 09:03
1

2
Hi all,
We have a 1.6 diesel and want to an upgrade but can't decide whether to go td or tdi. Wanted to know what others have had and the reason for...
18 Replies

6191 Views

Last post by waltraud
14 Jun 2014, 17:10
Installing the 1.6 diesel engine

Last post by ali 254 « 13 Jun 2014, 19:28
Replies: 58
by ali 254 » 04 Jun 2014, 13:07
1

2

3

4
Hi, I'm a T-3 Model 1981.
I have decided to replace the engine, resulting in a 1.6 diesel engine found; want to buy;

So, I have a few questions:...
58 Replies

16683 Views

Last post by ali 254
13 Jun 2014, 19:28
T25 SUBARU BACKBOX

Last post by sciroccotune « 11 Jun 2014, 13:49
Replies: 1
by nathand2r » 08 Jun 2014, 20:17

Hi guys, but of a long shot but I've got this backbox on my t25 subaru ej20 and it obviously needs replacing.. I think it's off an Audi? It got...

1 Replies

1121 Views

Last post by sciroccotune
11 Jun 2014, 13:49

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