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Most liked posts	Author	Posted	Liked	Forum
Heater matrix bypass	Oren Kipnis	28 Dec 2025, 14:46	Once this week	Mechanical
welding	MC 1	27 Dec 2025, 15:05	Once this week	Mechanical

Topics

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Last post

How do I fit an oil pressure gauge?

Last post by kevtherev « 03 Jun 2017, 19:26
Replies: 1
by Martin Cooper » 03 Jun 2017, 18:30

On my 1986 Caravelle 1600 Turbo Diesel a transistor in the oil pressure warning light circuit has melted. The buzzer of doom sounded constantly,...

1 Replies

660 Views

Last post by kevtherev
03 Jun 2017, 19:26
Fuel breather pipe replacement - 1.9 DG petrol

Last post by freckvan1 « 03 Jun 2017, 17:40
Replies: 1
by italianjob » 02 Jun 2017, 17:51

Hello - just wondering if anyone has successfully attempted a complete replacement of the fuel breather pipes that link the two fuel expansion tanks...

1 Replies

943 Views

Last post by freckvan1
03 Jun 2017, 17:40
2.1 Fuel filter help

Last post by itchyfeet « 03 Jun 2017, 10:44
Replies: 2
by itchyfeet » 03 Jun 2017, 08:54

forgot to buy it from Brickwerks this week, just got one from Euro car parts instead.

Brickwerks lists Mann WK830/7
onclick=...

2 Replies

761 Views

Last post by itchyfeet
03 Jun 2017, 10:44
1.9 dg 1986

Last post by thebeach2008 « 03 Jun 2017, 09:56
Replies: 13
by thebeach2008 » 01 Jun 2017, 14:59

hi can anyone help with this strange proble, my van hasnt been used much in the last year or so, i had it mot new exhaust but driving to the mot...

13 Replies

2344 Views

Last post by thebeach2008
03 Jun 2017, 09:56
Removing cylinder heads

Last post by Mk2Tony « 03 Jun 2017, 08:57
Replies: 3
by Mk2Tony » 02 Jun 2017, 11:39

Hi guys,

I'm in the process of removing the cylinder heads from my 2.0 CU. I have removed the head bolts but the heads don't want to seem to come...

3 Replies

1495 Views

Last post by Mk2Tony
03 Jun 2017, 08:57
Carburettor leak

Last post by bj.rocke « 02 Jun 2017, 15:14
Replies: 3
by bj.rocke » 01 Jun 2017, 17:58

Hi, while doing a check of my fuel pipes etc before going away in the van, I found that the seal on the carburettor needs replacing as it's leaking...

3 Replies

1472 Views

Last post by bj.rocke
02 Jun 2017, 15:14
Rockers, 1.9dg 1989 petrol

Last post by henryb « 02 Jun 2017, 15:12

by henryb » 02 Jun 2017, 15:12

We took rockers off complete (to take cyclinder heads off to replace seals), refitted, and put rockers back as they were, do they need resetting or...

0 Replies

1134 Views

Last post by henryb
02 Jun 2017, 15:12
Sump plug washers

Last post by peteinnit « 01 Jun 2017, 22:18
Replies: 2
by peteinnit » 01 Jun 2017, 13:52

Hi,
Another piece of advice needed please. I've always had trouble finding sump plug washer for my 2.0l a/c ended up re-using on most occasions. Can...

2 Replies

800 Views

Last post by peteinnit
01 Jun 2017, 22:18
Engine oil

Last post by kentishvanman « 01 Jun 2017, 20:26
Replies: 7
by kentishvanman » 27 May 2017, 07:47

HI,
I have used Morris' 15/40 mineral oil for the last 15/20 years, on my T3 automatic 1.9dg (lpg), and had no problems. If it ain't broke don't fix...

7 Replies

3693 Views

Last post by kentishvanman
01 Jun 2017, 20:26
4 Speed to 5 Speed Conversion

Last post by jamborees « 01 Jun 2017, 17:55

by jamborees » 01 Jun 2017, 17:55

Hoping someone can help me. I've scanned the wiki and done some searches but couldn't seem to find any details on what parts are needed for a gearbox...

0 Replies

1119 Views

Last post by jamborees
01 Jun 2017, 17:55
Not starting

Last post by Da dan « 01 Jun 2017, 16:25
Replies: 5
by Da dan » 29 May 2017, 13:08

So I have a 1.9dg (petrol) with a Webber carb. Just got back from Kent at the world rally cross. What a day!!!! But got home went to take my brothers...

5 Replies

1050 Views

Last post by Da dan
01 Jun 2017, 16:25
Tools

Last post by AlandAnn « 01 Jun 2017, 13:15

by AlandAnn » 01 Jun 2017, 13:15

I've decided I'm going to fix my head gasket on my own.
Can anyone tell me what special tools I need if any?
I've got a full spanner and hammer kit....

0 Replies

1232 Views

Last post by AlandAnn
01 Jun 2017, 13:15
gear selector sleave

Last post by nonny112i « 01 Jun 2017, 09:41

by nonny112i » 01 Jun 2017, 09:41

onclick= window.open(this.href);return false;
Is this the Gear selector sleave I've had it on but seem tight when the selector fork is screwed on??...

0 Replies

1245 Views

Last post by nonny112i
01 Jun 2017, 09:41
Temperature gauge problem

Last post by marlinowner « 31 May 2017, 17:26
Replies: 1
by jaber » 31 May 2017, 09:29

Hi there just acquired an 89 syncro it's been converted to 1900 1y from 1600 Td the problem is I have no power to the sender unit on the what I...

1 Replies

791 Views

Last post by marlinowner
31 May 2017, 17:26
bosch wr7 dc+ spark plugs

Last post by Shaundon « 31 May 2017, 19:08
Replies: 2
by Shaundon » 31 May 2017, 11:51

says on the box the gap is 0.8mm but a few on here seem to be saying 0.7mm

should i set them to 0.7mm?

2 Replies

1736 Views

Last post by Shaundon
31 May 2017, 19:08
Syncro Poop plate same as regular one?

Last post by Aidan « 31 May 2017, 04:43
Replies: 1
by sirivor70 » 30 May 2017, 14:19

Am in need of a poop plate for my van (AAZ mated to petrol 4 speed box). Been offered a syncro one which is great.

Thing is, I wish I had a syncro...

1 Replies

712 Views

Last post by Aidan
31 May 2017, 04:43
T25 1.6 diesel turbo replacement

Last post by multisi « 30 May 2017, 16:50
Replies: 14
by Paul1981 » 23 May 2017, 12:57

Hi, does anybody know where's the best place to buy a replacement turbo as the seals are going on mine. If anybody has one for sale I'd also be...

14 Replies

3288 Views

Last post by multisi
30 May 2017, 16:50
Early Waterpump bolts/studs

Last post by kervinmervin « 30 May 2017, 13:45
Replies: 2
by kervinmervin » 30 May 2017, 13:14

I'm just in the middle of updating and replacing my early cooling system.

After removing the pump it came out with 2 seized up threads with nuts...

2 Replies

724 Views

Last post by kervinmervin
30 May 2017, 13:45
JX engine rear fan always running

Last post by ZsZ « 30 May 2017, 11:01
Replies: 5
by Timmo » 29 May 2017, 11:57

Hi all.
Does anyone who has/had a jx 1.6 know why my rear fan (not the one behind the radiator) but the one to the right side of the engine is...

5 Replies

1832 Views

Last post by ZsZ
30 May 2017, 11:01
Matching numbers engine

Last post by bigherb « 04 Jun 2017, 13:24
Replies: 10
by Robbievanguy » 29 May 2017, 18:16

Hi guys ,don't know if this is the right section but here goes,my 83 Devon show 33000 miles ,but no history ,there are some tell tale signs ie foot...

10 Replies

3768 Views

Last post by bigherb
04 Jun 2017, 13:24
No heat after blower fan change

Last post by RogerT « 28 May 2017, 23:04
Replies: 4
by captain Byrne » 28 May 2017, 16:22

Just changed the blower fan. I removed & drained the heater matrix & was meticulous when putting everything back but I now can't get any warm air....

4 Replies

1121 Views

Last post by RogerT
28 May 2017, 23:04
Slave cylinder copper pipe.

Last post by pleasestartnow « 28 May 2017, 20:11
Replies: 10
by pleasestartnow » 25 May 2017, 21:13

HI all, might seem like a silly question but i am about to change the slave cylinder on the van. I put the spanner on the connection from the copper...

10 Replies

2259 Views

Last post by pleasestartnow
28 May 2017, 20:11
Temperature Gauge Reads Cool

Last post by nesty « 27 May 2017, 21:53
Replies: 4
by nsjtaylor » 11 May 2017, 13:40

Good day, team 80-90!

Since we bought the van a couple of months ago, it's normal running temperature (according to the gauge) sees the gauge sit at...

4 Replies

1514 Views

Last post by nesty
27 May 2017, 21:53
which is better: early or late brakes?

Last post by Mr Bean « 26 May 2017, 21:55
Replies: 11
by stigma » 20 May 2017, 14:40

So I have early brakes on the van and i wonder if its worth upgrading to late brake setup? thanks

11 Replies

3263 Views

Last post by Mr Bean
26 May 2017, 21:55
Stalling after using battery

Last post by Mr Bean « 26 May 2017, 17:54
Replies: 9
by CamMoore » 23 May 2017, 01:32

I'm having a strange problem with my 91 2.1L manual van. I've noticed the last few times when going camping, I usually play the stereo a little bit,...

9 Replies

1941 Views

Last post by Mr Bean
26 May 2017, 17:54
Coolant leaking from expansion tank

Last post by Florence the Komet « 26 May 2017, 12:52
Replies: 24
by Shotage » 06 Jul 2014, 23:00
1

2
Hi all.

Only had my van a week and have run in to a couple of issues.

Today's issue, spotted a relatively small amount of coolant leaking from the...
24 Replies

14728 Views

Last post by Florence the Komet
26 May 2017, 12:52
Diesel engine air pressure problem

Last post by stesully27 « 25 May 2017, 19:58

by stesully27 » 25 May 2017, 19:58

I recently replaced the rear oil seal on 1.6td and when I started the van up it went again. I took it to a garage and they said that the air pressure...

0 Replies

1191 Views

Last post by stesully27
25 May 2017, 19:58
Gear Linkage length 5 spd

Last post by multisi « 25 May 2017, 07:49
Replies: 3
by spanishfly » 24 May 2017, 21:55

Hi
Having a horrific time with my Frankenstein gear linkage. Does anyone know if the petrol rear section is shorter than the diesel please?

3 Replies

797 Views

Last post by multisi
25 May 2017, 07:49
MOT Failure?

Last post by Ant-t « 24 May 2017, 22:19
Replies: 4
by Sailsy » 24 May 2017, 17:59

Hi all,

Van went for a MOT this morning. Failed on the following:

Brake hose has insufficient room to move, resulting in fouling on any part of...

4 Replies

1714 Views

Last post by Ant-t
24 May 2017, 22:19
1.6d fuel issues :(

Last post by muttleypup « 23 May 2017, 21:53
Replies: 3
by wee bugger » 21 May 2017, 09:30

Couple of weeks ago, had an issue where the van wouldn't start. New fuel tank fitted a few weeks before, and van had been running fine, used most...

3 Replies

1245 Views

Last post by muttleypup
23 May 2017, 21:53
1.7 Diesel Engine

Last post by The Hairy Camper « 22 May 2017, 21:20
Replies: 29
by The Hairy Camper » 04 May 2017, 21:54
1

2
Hi everyone, I'm new to the forum so i hope this is in the correct place?

I recently bought an 84 Autosleeper, with a 1.7 Diesel Engine. Brilliant...
29 Replies

11409 Views

Last post by The Hairy Camper
22 May 2017, 21:20
reluctant on low revs

Last post by kevtherev « 22 May 2017, 20:23
Replies: 3
by mbcamper » 30 Apr 2017, 13:19

This might just be a trait of T25 vans, but it's possible I'm finding this more... it's amazing what you get used to over the years.

When you first...

3 Replies

1297 Views

Last post by kevtherev
22 May 2017, 20:23
vwt25 petrol watercooled transporter

Last post by kevtherev « 22 May 2017, 20:13
Replies: 2
by whooshystrousse » 22 May 2017, 18:32

question, can anyone help ive spent my last pennies on our van ,had it all looked at the garage ,I took her out for a spin it felt fine then took her...

2 Replies

1028 Views

Last post by kevtherev
22 May 2017, 20:13
1.9 1y Diesel engine isssue

Last post by Paul1981 « 22 May 2017, 19:24
Replies: 2
by Paul1981 » 22 May 2017, 17:57

Hi,
I'm paul I'm new to the club 80-90 site and is a pleasure to be part of. I'm after some advice as my beloved T25 decided to break down yesterday...

2 Replies

1798 Views

Last post by Paul1981
22 May 2017, 19:24
Wheel Cylinder repair kit opinions

Last post by itchyfeet « 22 May 2017, 06:56
Replies: 1
by RCN » 21 May 2017, 20:19

Had a look at my brakes the other day and the day and the N?S?R whell clyinder looks like it might be getting the smallest of leaks at the cylinder....

1 Replies

882 Views

Last post by itchyfeet
22 May 2017, 06:56
Gearbox rattle at idle

Last post by boatbuilder « 21 May 2017, 16:13
Replies: 5
by boatbuilder » 19 May 2017, 08:39

I have this rattle coming from the gearbox.
When you press the clutch it disappears.
Comes back when you release the pedal.
Only happens in neutral....

5 Replies

1416 Views

Last post by boatbuilder
21 May 2017, 16:13
Front brake pipe replacement

Last post by mbcamper « 21 May 2017, 10:20

by mbcamper » 21 May 2017, 10:20

I've had an MOT advisory that my inner front brake pipes are slightly corroded. This isn't something I intend on ignoring, so I'll be placing an...

0 Replies

1195 Views

Last post by mbcamper
21 May 2017, 10:20
1.6 Diesel Water Pump Belt Change.

Last post by ajsimmo « 21 May 2017, 09:52
Replies: 8
by T25Kernow » 15 May 2017, 06:17

Hi,

I've just bought a T25 1.6 Diesel and one of the first jobs I need to do is change the water pump belt. I understand I need to split the pulley...

8 Replies

5804 Views

Last post by ajsimmo
21 May 2017, 09:52
AAZ Crank Issue: AAZ or AHU?

Last post by sirivor70 « 21 May 2017, 06:55

by sirivor70 » 21 May 2017, 06:55

Hey all.

So looks like my AAZ crank needs replacing. Question is, when replacing it, I have a choice of another AAZ crank or an AHU.

Would prefer...

0 Replies

1807 Views

Last post by sirivor70
21 May 2017, 06:55
What Battery for 1.7 KY Diesel?

Last post by The Hairy Camper « 21 May 2017, 09:37
Replies: 4
by The Hairy Camper » 20 May 2017, 21:44

Looks like my battery has given up :(

I was looking online to find a replacement for an 84 1.7 KY diesel engine. My searches came up with a Yausa...

4 Replies

1574 Views

Last post by The Hairy Camper
21 May 2017, 09:37
Pierburg carb problem DG engine

Last post by itchyfeet « 20 May 2017, 11:53
Replies: 1
by C22 » 20 May 2017, 09:50

I have put a new rebuild kit in the pierburg carb, the van idles good and steady when warmed up but when cold starting the engine wont idle, the...

1 Replies

785 Views

Last post by itchyfeet
20 May 2017, 11:53
Early Water Pump?

Last post by meggles « 19 May 2017, 23:06
Replies: 2
by meggles » 19 May 2017, 21:59

I am 99.9% certain the pic is of an early water pump, however, looking at some listings it states late! Can any of you out there confirm this is...

2 Replies

901 Views

Last post by meggles
19 May 2017, 23:06
Crank shims

Last post by nonny112i « 19 May 2017, 20:58

by nonny112i » 19 May 2017, 20:58

Anyone know where I can purchase some crank shims in the Manchester area Tomorrow?
Cheers Jonny

0 Replies

1113 Views

Last post by nonny112i
19 May 2017, 20:58
Clutch or gearbox nightmare?

Last post by bigbadbob76 « 19 May 2017, 15:14
Replies: 11
by pleasestartnow » 19 May 2017, 08:24

Hi all hope someone can help me.

Driving to work this morning and I was stopped at traffic lights. Left the can in 1st and had the clutch pushed in...

11 Replies

2055 Views

Last post by bigbadbob76
19 May 2017, 15:14
Brake servo question...

Last post by volks_womble « 19 May 2017, 08:56
Replies: 2
by volks_womble » 18 May 2017, 20:48

Had a slightly odd issue with the brake servo the last few times I started the van after it had stood for a little while.

Essentially, on starting,...

2 Replies

1030 Views

Last post by volks_womble
19 May 2017, 08:56
1.9 DG WBX Running Problem

Last post by sarran1955 « 18 May 2017, 19:54
Replies: 49
by RichSpro » 29 Mar 2017, 14:10
1

2

3

4
Hi, new to the forum and T25 Ownership.

We have had our camper since last year, used it approx 5 times. 1st trip 300 miles it ran perfectly. Used it...
49 Replies

12264 Views

Last post by sarran1955
18 May 2017, 19:54
Rear trailing arm bush fitting

Last post by NicBeeee « 18 May 2017, 16:15
Replies: 30
by Gnasher68 » 31 Oct 2015, 08:13
1

2

3
Right started to go through this vans problems and looking for advice on how best to fit new bushes into arm I've sourced , is there a tool? Tried...
30 Replies

15138 Views

Last post by NicBeeee
18 May 2017, 16:15
Quick thermostat housing question. 1984 2.1

Last post by Poptop2again « 18 May 2017, 12:13
Replies: 53
by Poptop2again » 01 May 2017, 16:34
1

2

3

4
It's a early 2.1 housing, but when I removed it to put in a new thermostat I noticed these two pipe around the oil filter housing. I guess they are...
53 Replies

11844 Views

Last post by Poptop2again
18 May 2017, 12:13
2.1 engine running on refurb carb (gone bang :-(

Last post by hightop ratty « 18 May 2017, 10:31
Replies: 15
by hightop ratty » 16 Sep 2016, 10:25
1

2
Hi Guys
Driving up the motortway - circa 65 - 70 all loaded up ready for vanfest (thanks for waves from other T25's on the M4 hard shoulder by...
15 Replies

5171 Views

Last post by hightop ratty
18 May 2017, 10:31
Replacing leaking expansion tank

Last post by R0B « 17 May 2017, 18:49
Replies: 9
by flora » 15 May 2017, 20:24

The expansion tank on my 1987 1900 petrol Transporter has developed a hairline crack just below the threaded portion, and weeps coolant when under...

9 Replies

3079 Views

Last post by R0B
17 May 2017, 18:49

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