Mechanical

Moderators: User administrators, Moderators

6058 topics

Page 1 of 122
- Jump to page:
1
2
3
4
5
…
122
Next

Most liked posts	Author	Posted	Liked	Forum
DJ rebuild... piston damage....	Stesaw	Yesterday, 20:16	Once this week	Mechanical
A Numpty and his 2.1 Project	300CE	18 Apr 2021, 20:17	Once this week	Mechanical

Announcements

Replies

Views

Last post

Please check you're not using old url

Last post by HarryMann « 23 Jan 2021, 12:09
Posted in Club Announcements, Info & Stolen Vehicles

by HarryMann » 23 Jan 2021, 12:09 » in Club Announcements, Info & Stolen Vehicles

Please all check the url you are using... it should NOT start with forum dot

The OLD forum.club8090.co.uk was supplanted when we upgraded to...

0 Replies

525 Views

Last post by HarryMann
23 Jan 2021, 12:09
New Like / Love button on posts

Last post by DoubleOSeven « 24 Feb 2021, 17:01
Posted in Club Announcements, Info & Stolen Vehicles
Replies: 13
by HarryMann » 11 Nov 2020, 20:11 » in Club Announcements, Info & Stolen Vehicles

Please Note:-
WE now have a Like or Love bottom Top right of the Mini Post Toolbar. Red Heart.
~Any issues let us know :idea
- Any additional...

13 Replies

1974 Views

Last post by DoubleOSeven
24 Feb 2021, 17:01

Topics

Replies

Views

Last post

** PLEASE ** add your van details

Last post by Beebus « 31 Jan 2021, 19:27
Replies: 6
by HarryMann » 07 Jul 2015, 10:45

Add your van details to your signature , and then it will be on every post

STATE THE ENGINE TYPE and Gbox (4 or 5 speed or Syncro ) age of van and...

6 Replies

4103 Views

Last post by Beebus
31 Jan 2021, 19:27
quality parts manufacturers

Last post by Simon Baxter « 30 Mar 2020, 09:55
Replies: 114
by Hacksawbob » 28 Nov 2010, 12:54
1

…

4

5

6

7

8
So we buy quite a lot of bits from GSF eurocarparts and the like. Quality can be OE or pi$$ poor. Mr Baxter tends to sell the better quality ones but...
114 Replies

97875 Views

Last post by Simon Baxter
30 Mar 2020, 09:55
itchylinks

Last post by freckvan1 « 02 Jan 2018, 13:04
Replies: 7
by itchyfeet » 26 Dec 2017, 19:04

Now here

onclick= window.open(this.href);return false;

Itchylinks

VW T3 T25 useful links
You can add pics here and copy BB code link then...

7 Replies

11164 Views

Last post by freckvan1
02 Jan 2018, 13:04
DJ rebuild... piston damage....

Last post by spanishfly « Yesterday, 22:20
Replies: 19
by spanishfly » 03 Apr 2021, 23:16
1

2
Just in the process of stripping and cleaning my DJ hoping for some feed back...
19 Replies

548 Views

Last post by spanishfly
Yesterday, 22:20
CT 1.6 hose from air filter

Last post by Mona « Yesterday, 22:10

by Mona » Yesterday, 22:10

Hi All

I need to replace the hoses arrowed in white, which I think are vacuum hoses? The top one in the photo has a hole where it joins (the...

0 Replies

1 Views

Last post by Mona
Yesterday, 22:10
Drive flange oil seal

Last post by clone123 « Yesterday, 16:53
Replies: 8
by clone123 » Yesterday, 12:21

Hi boys and girls just wondering before I start to strip it down if any of you have Managed to replace the oil seal on the drive flange without the...

8 Replies

109 Views

Last post by clone123
Yesterday, 16:53
A Numpty and his 2.1 Project

Last post by Stesaw « 18 Apr 2021, 22:19
Replies: 167
by Stesaw » 08 Jul 2020, 14:36
1

…

8

9

10

11

12
So, been eyeing up a 2.1dj for a while.. there is nothing wrong with the 1.9dg I have but I want a bit more oomph.
So was looking around on fleabay...
167 Replies

12311 Views

Last post by Stesaw
18 Apr 2021, 22:19
Engine oil (Halfrauds Classic)

Last post by fryup « 18 Apr 2021, 19:15
Replies: 7
by Davegrohl99 » 09 Apr 2021, 19:34

Hi everyone,

It probably been asked a mile times discussed over and over again about which oil for which engine etc.

I have tried the Halfords...

7 Replies

285 Views

Last post by fryup
18 Apr 2021, 19:15
Recon Engine Recommendations

Last post by maxstu « 18 Apr 2021, 17:52
Replies: 12
by davemaccy » 06 Apr 2021, 12:19

Hi all! I had an unfortunate Easter weekend that resulted in the alternator belt breaking on the M4, the water pump failing, meaning the engine...

12 Replies

395 Views

Last post by maxstu
18 Apr 2021, 17:52
Waterjacket seal replacement 1,9dg

Last post by maxstu « 17 Apr 2021, 19:35
Replies: 15
by M13esy » 07 Apr 2021, 17:39
1

2
Hi.got a slight leak on my waterjacket seal any one have a rough idea of the cost to replace at a garage? It’s 1.9 dg 1989
15 Replies

283 Views

Last post by maxstu
17 Apr 2021, 19:35
petrol leak

Last post by Mona « 16 Apr 2021, 11:46
Replies: 3
by Mona » 13 Apr 2021, 18:41

Hi All,

The van passed its MOT today with no advisories. I celebrated by putting 50 litres in the tank, which started leaking just after getting...

3 Replies

144 Views

Last post by Mona
16 Apr 2021, 11:46
Diesel 1.6 won’t start! Please help!

Last post by Iwallace « 16 Apr 2021, 09:59
Replies: 22
by Iwallace » 14 Apr 2021, 16:03
1

2
Hi,
I’ve replaced the glow plugs and rocker cover gasket but now it won’t start, I’m worried I’ve cross threaded one of the glow plugs and somethings...
22 Replies

365 Views

Last post by Iwallace
16 Apr 2021, 09:59
wbx crank bearings

Last post by ajsimmo « 16 Apr 2021, 08:28
Replies: 4
by silverbullet » 14 Apr 2021, 14:35

If you can find them, buy them! All have been on back order for months, so dont even consider starting a rebuild without them in hand (or check for...

4 Replies

174 Views

Last post by ajsimmo
16 Apr 2021, 08:28
Flywheel Shims

Last post by trundletruc « 14 Apr 2021, 19:34

by trundletruc » 14 Apr 2021, 19:34

I have just been looking at the design of the end-float shims behind the flywheel for a DJ engine and have been wondering how they are supposed to...

0 Replies

47 Views

Last post by trundletruc
14 Apr 2021, 19:34
Throttle cable routing (solved)

Last post by jigarai « 14 Apr 2021, 09:33
Replies: 1
by jigarai » 12 Apr 2021, 10:45

Hi Folks,

I recently replaced my throttle cable as it was sticking. I tied a bit of cord to the old one an used it to re-thread the new one through...

1 Replies

81 Views

Last post by jigarai
14 Apr 2021, 09:33
Water leak on VW T25

Last post by jrt « 13 Apr 2021, 20:48
Replies: 3
by Sean1968 » 13 Apr 2021, 18:16

I have a f reg T25 1.9 water cooled petrol.
I have just had the garage replace the water pump. They are not a VW specialist.
The van was making a...

3 Replies

110 Views

Last post by jrt
13 Apr 2021, 20:48
Coolant leak, heater matrix return?

Last post by Sean1968 « 13 Apr 2021, 18:57
Replies: 11
by MoritzTheDoka » 25 Mar 2021, 18:44

Hello internet!

This is my first post, so please be kind...

So about 2 months ago, Moritz the 1983 doka came to live with us and begin to slowly...

11 Replies

260 Views

Last post by Sean1968
13 Apr 2021, 18:57
Hint of mayonnaise in rocker cover

Last post by jigarai « 12 Apr 2021, 11:13
Replies: 10
by jigarai » 22 Feb 2021, 00:03

I’m pretty new to all this so any advice is welcome!

Having the issues you can see in this video:

I decided a good place to start was to check...

10 Replies

361 Views

Last post by jigarai
12 Apr 2021, 11:13
Pierburg 2E Carburettor

Last post by Aidan « 12 Apr 2021, 07:55
Replies: 8
by Dave Mason » 10 Apr 2021, 08:46

Hi all

1987 1.9dg Pierburg 2E Carburettor
The automatic choke is stuck.
The engine runs ok, but difficult to start.

Is this an easy fix ?
Or look...

8 Replies

199 Views

Last post by Aidan
12 Apr 2021, 07:55
Float valve - solex 34 carb

Last post by Merrsh1 « 12 Apr 2021, 05:36
Replies: 2
by Merrsh1 » 11 Apr 2021, 20:40

Evening

Could anyone be kind enough to explain how to check / test the carb float valve is working?

I’ve a leak, I think it’s the valve and want...

2 Replies

54 Views

Last post by Merrsh1
12 Apr 2021, 05:36
Oil Pressure Dash Light!

Last post by lazydiarist « 11 Apr 2021, 18:56
Replies: 2
by lazydiarist » 11 Apr 2021, 11:55

Hi, total newbie here! I've been lurking on the forums and making good use of the archived technical stuff whilst I find my way around. I have a 1984...

2 Replies

67 Views

Last post by lazydiarist
11 Apr 2021, 18:56
Fitting radius arm bushes - the hard way and the easier way!

Last post by vwhobo « 11 Apr 2021, 16:21
Replies: 16
by tandemsandy » 13 Apr 2013, 23:16
1

2
So last weekend I set about replacing the radius arm bushes on Vinnie. I learnt the hard way and it took days to do just one side. Today I did the...
16 Replies

10250 Views

Last post by vwhobo
11 Apr 2021, 16:21
Vintage speed exhaust

Last post by 300CE « 11 Apr 2021, 15:18
Replies: 1
by Davegrohl99 » 10 Apr 2021, 18:13

Hi everyone since rebuilding my engine in installed the newish to me back box and the last year hasn’t been kind.

I have been toying with the idea...

1 Replies

121 Views

Last post by 300CE
11 Apr 2021, 15:18
Carb leak?

Last post by Merrsh1 « 11 Apr 2021, 13:40
Replies: 5
by Merrsh1 » 09 Apr 2021, 10:38

Hello all

Just wanted to know if anyone has any advice or has encountered this before...

The left hand carb has a slight weep from a bolt

Is...

5 Replies

176 Views

Last post by Merrsh1
11 Apr 2021, 13:40
EMPI dual carb linkage hex bar thread

Last post by totallyconfused « 10 Apr 2021, 17:27
Replies: 2
by totallyconfused » 10 Apr 2021, 14:52

Hi,

Does anyone know what thread size (diameter and pitch) the two bolts that screw into the hex bar on an EMPI dual carb linkage hex bar is?...

2 Replies

43 Views

Last post by totallyconfused
10 Apr 2021, 17:27
Alternator belt issues

Last post by TONYT25T25 « 10 Apr 2021, 11:39
Replies: 47
by johnwayne » 04 Apr 2021, 10:13
1

2

3

4
Only had my van a week and have already gone through two alternator belts.

Can anyone confirm which belt I should use on a 45A alternator? According...
47 Replies

823 Views

Last post by TONYT25T25
10 Apr 2021, 11:39
Oil leak... Where to start?

Last post by MoritzTheDoka « 10 Apr 2021, 09:09
Replies: 5
by MoritzTheDoka » 05 Apr 2021, 13:12

As mentioned in another post (apologies for all the posts, but thought it best to split them up)

Under the van today as I spotted a bit of a puddle...

5 Replies

198 Views

Last post by MoritzTheDoka
10 Apr 2021, 09:09
Tappet Adjustment - Hot or Cold?

Last post by ajsimmo « 08 Apr 2021, 08:31
Replies: 5
by chriscburgess » 07 Apr 2021, 10:53

Morning,

As in the heading, should the tappets be adjusted with a cold or hot engine please?

Thanks
Chris

5 Replies

191 Views

Last post by ajsimmo
08 Apr 2021, 08:31
1982 t25 cutting out in a curious way.

Last post by danielkitson « 06 Apr 2021, 17:17
Replies: 3
by danielkitson » 06 Apr 2021, 10:56

hey there,

im very new here (this is my first post) so forgive me if i've missed an earlier discussion of a similar fault that i should have tagged...

3 Replies

97 Views

Last post by danielkitson
06 Apr 2021, 17:17
Pushrod tubes

Last post by Funkychops « 06 Apr 2021, 08:04
Replies: 14
by Mef3232 » 22 Mar 2021, 09:01

Hi can I change the pushrod tubes on a T25 2000cc CU petrol engine without removing the heads...I've seen self adjusting pushrod tubes and the ones...

14 Replies

412 Views

Last post by Funkychops
06 Apr 2021, 08:04
Awful idle... help very much needed

Last post by Stesaw « 05 Apr 2021, 20:29
Replies: 4
by MoritzTheDoka » 05 Apr 2021, 13:51

This is my last post, it's the biggie which I've been holding off posting whilst trying to find the answers first.

There are answers, almost too...

4 Replies

133 Views

Last post by Stesaw
05 Apr 2021, 20:29
air in fuel line

Last post by Oldiebut goodie « 05 Apr 2021, 11:10
Replies: 14
by Lio » 06 Mar 2021, 07:49

Hello everybody
I am still struggling with air in fuel line on my turbo diesel from 87. After I have vacuumed the line to remove air and sipped a bit...

14 Replies

340 Views

Last post by Oldiebut goodie
05 Apr 2021, 11:10
Anyone from Stoke-on-Trent

Last post by Mef3232 « 05 Apr 2021, 08:32

by Mef3232 » 05 Apr 2021, 08:32

Is there anyone from stoke on Trent only we need a bit of help with a T25 2000cc cu engine timing and valve set up...we think the dizzy is either...

0 Replies

140 Views

Last post by Mef3232
05 Apr 2021, 08:32
What is this please?

Last post by Cookie « 04 Apr 2021, 23:11
Replies: 3
by Cookie » 03 Apr 2021, 19:57

Good evening all,

Been underneath the van today draining and refilling the gearbox. Touch wood everything went ok!

However, when underneath, I...

3 Replies

205 Views

Last post by Cookie
04 Apr 2021, 23:11
Diesel Pump Pulley Removal

Last post by The Hairy Camper « 04 Apr 2021, 17:34
Replies: 2
by The Hairy Camper » 03 Apr 2021, 19:58

Anyone have any advice on removing the injection pump pulley? Have i missed anything?

The pump moves freely, all bolts have been removed, but I...

2 Replies

73 Views

Last post by The Hairy Camper
04 Apr 2021, 17:34
L H D changeover

Last post by davidoft1 « 04 Apr 2021, 12:44
Replies: 2
by Mawsy » 04 Apr 2021, 08:52

Hi all, got the offer of Dokka left hooker, what is the cost and timescale for conversion to right hand drive cheers Mawsy, Caravelle 1.9 auto fuel...

2 Replies

122 Views

Last post by davidoft1
04 Apr 2021, 12:44
What is the trick with 3x2s supporting transission?

Last post by Aidan « 04 Apr 2021, 07:52
Replies: 1
by h00per » 03 Apr 2021, 21:28

I'm curious and I'm facing an engine removal. In the Wiki there is a mention of using 3x2s to support the transmission:

2 pieces of 3x2 timber...

1 Replies

106 Views

Last post by Aidan
04 Apr 2021, 07:52
Gear stick assembly

Last post by clone123 « 03 Apr 2021, 16:23
Replies: 5
by clone123 » 03 Apr 2021, 10:14

Hi hi can someone confirm whether this is right just dismantle gear stick only to find this little black plastic thing at the bottom on all other...

5 Replies

163 Views

Last post by clone123
03 Apr 2021, 16:23
Heads Off Due To Pressurised Coolant

Last post by maxstu « 02 Apr 2021, 23:55
Replies: 171
by maxstu » 27 Jul 2020, 16:24
1

…

8

9

10

11

12
Removed both heads (spare engine) due to coolant getting pressurised and overflowing the top up canister.
Before deciding to remove engine l did the...
171 Replies

13302 Views

Last post by maxstu
02 Apr 2021, 23:55
Accelerator cable

Last post by dogbreath100 « 02 Apr 2021, 18:16
Replies: 2
by dogbreath100 » 01 Apr 2021, 16:05

Hi , the accelerator pedal on my 84 diesel van is sticking .
I have ordered one this morning so hopefully will arrive tomorrow or Saturday.
Just had...

2 Replies

109 Views

Last post by dogbreath100
02 Apr 2021, 18:16
Found this in my petrol tank...?

Last post by spanishfly « 02 Apr 2021, 15:44
Replies: 5
by spanishfly » 30 Mar 2021, 07:29

The ball not the 50p! Should I have put it back?

5 Replies

262 Views

Last post by spanishfly
02 Apr 2021, 15:44
Not idling at all

Last post by Stesaw « 02 Apr 2021, 15:03
Replies: 11
by Toby-Holdsworth » 26 Mar 2021, 14:30

Hi,
For a brief intro my van has just come back from the garage as it cut out on me a few months back, I swapped the distributor cap, rotor arm,...

11 Replies

288 Views

Last post by Stesaw
02 Apr 2021, 15:03
Won't restart if engine is hot...

Last post by 300CE « 02 Apr 2021, 09:45
Replies: 33
by stephencoley » 23 Mar 2016, 14:32
1

2

3
Hi... Just want to pick your brains.

Got a 1.9 petrol water-cooled 1984 bus and we've had an intermittent fuel/starting problem pretty much since...
33 Replies

9221 Views

Last post by 300CE
02 Apr 2021, 09:45
2ltr CU Aircooled vac hoses

Last post by samk « 31 Mar 2021, 19:21
Replies: 3
by samk » 31 Mar 2021, 13:59

Hi All!

I replaced all the rubber connection sections on my vac hoses and in the process have got confused about where they should connect to. Does...

3 Replies

88 Views

Last post by samk
31 Mar 2021, 19:21
may go to electric pump

Last post by SeanMc1970b « 31 Mar 2021, 15:57
Replies: 7
by scottbott » 17 Jan 2016, 10:34

tried Baz again last night on petrol but just turned over and over so switched back to LPG,after being stranded for a while last month when I ran out...

7 Replies

1295 Views

Last post by SeanMc1970b
31 Mar 2021, 15:57
Old DJ injection conversion

Last post by silverbullet « 31 Mar 2021, 08:30
Replies: 17
by Crewcab21 » 13 Mar 2021, 11:46
1

2
Hello
Got a few parts available to convert the old DJ and MV injection system over to a modern aftermarket ECU
with new readily available sensors...
17 Replies

499 Views

Last post by silverbullet
31 Mar 2021, 08:30
Front nearside wheel binding

Last post by crazyhorse « 31 Mar 2021, 07:12
Replies: 21
by crazyhorse » 05 Mar 2021, 19:44
1

2
Hey guys,

A bit of a problem with my nearside front wheel. Can barely get over 40. Pulled over and nearly burnt myself, man it was hot. Made it...
21 Replies

557 Views

Last post by crazyhorse
31 Mar 2021, 07:12
MV downgrade to DG (running a 1.9 with Digifant)

Last post by Mocki « 30 Mar 2021, 20:53
Replies: 10
by dn-j » 27 Mar 2021, 23:15

Hi All,

I plan to take the 2.1 MV out of my syncro for a rebuild, and so that I can take my time with it, I want to install another engine in the...

10 Replies

265 Views

Last post by Mocki
30 Mar 2021, 20:53
photo of my CT engine for comments

Last post by Mona « 30 Mar 2021, 09:18
Replies: 11
by Mona » 19 Mar 2021, 16:34

Hi All,

I have realised today that my engine is a CT not a CU as stated on the reg...although I think the seller advertised it as a 1986 1.6 come to...

11 Replies

476 Views

Last post by Mona
30 Mar 2021, 09:18
Identity needed please

Last post by Cookie « 30 Mar 2021, 09:18
Replies: 4
by Cookie » 29 Mar 2021, 20:34

Good evening all,

I’m new to this forum so I apologise if I should be introducing myself in another section.

I’m known to everyone as Cookie and am...

4 Replies

194 Views

Last post by Cookie
30 Mar 2021, 09:18

New Topic

6058 topics

Page 1 of 122
- Jump to page:
1
2
3
4
5
…
122
Next

Return to Board Index

Forum permissions

You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum