Mechanical

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Most liked posts	Author	Posted	Liked	Forum
New exhaust system	cobblers	Yesterday, 21:45	Once this week	Mechanical
New exhaust system	R0B	30 Jun 2022, 20:27	Once this week	Mechanical

Announcements

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Last post

Please check you're not using old url

Last post by HarryMann « 23 Jan 2021, 12:09
Posted in Club Announcements, Info & Stolen Vehicles

by HarryMann » 23 Jan 2021, 12:09 » in Club Announcements, Info & Stolen Vehicles

Please all check the url you are using... it should NOT start with forum dot

The OLD forum.club8090.co.uk was supplanted when we upgraded to...

0 Replies

15476 Views

Last post by HarryMann
23 Jan 2021, 12:09
New Like / Love button on posts

Last post by DoubleOSeven « 24 Feb 2021, 17:01
Posted in Club Announcements, Info & Stolen Vehicles
Replies: 13
by HarryMann » 11 Nov 2020, 20:11 » in Club Announcements, Info & Stolen Vehicles

Please Note:-
WE now have a Like or Love bottom Top right of the Mini Post Toolbar. Red Heart.
~Any issues let us know :idea
- Any additional...

13 Replies

20721 Views

Last post by DoubleOSeven
24 Feb 2021, 17:01

Topics

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Last post

quality parts manufacturers

Last post by freckvan1 « 19 Nov 2021, 15:26
Replies: 116
by Hacksawbob » 28 Nov 2010, 12:54
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So we buy quite a lot of bits from GSF eurocarparts and the like. Quality can be OE or pi$$ poor. Mr Baxter tends to sell the better quality ones but...
116 Replies

107664 Views

Last post by freckvan1
19 Nov 2021, 15:26
** PLEASE ** add your van details

Last post by Beebus « 31 Jan 2021, 19:27
Replies: 6
by HarryMann » 07 Jul 2015, 10:45

Add your van details to your signature , and then it will be on every post

STATE THE ENGINE TYPE and Gbox (4 or 5 speed or Syncro ) age of van and...

6 Replies

5357 Views

Last post by Beebus
31 Jan 2021, 19:27
itchylinks

Last post by freckvan1 « 02 Jan 2018, 13:04
Replies: 7
by itchyfeet » 26 Dec 2017, 19:04

Now here

onclick= window.open(this.href);return false;

Itchylinks

VW T3 T25 useful links
You can add pics here and copy BB code link then...

7 Replies

12962 Views

Last post by freckvan1
02 Jan 2018, 13:04
New exhaust system

Last post by davidoft1 « Yesterday, 22:10
Replies: 8
by grayzer1 » 30 Jun 2022, 18:29

Hi bit of a daft question, but just purchased a whole new exhaust system off Just Kampers and every part has a sticker saying paint needs removing...

8 Replies

139 Views

Last post by davidoft1
Yesterday, 22:10
Wheel Bearing Question

Last post by Stesaw « Yesterday, 17:50
Replies: 12
by Ant-t » 15 Jun 2022, 14:25

My osf wheel bearing has failed again, it's been replaced twice in the last two years. It's grumbling and has only has slight vertical play when...

12 Replies

245 Views

Last post by Stesaw
Yesterday, 17:50
Can someone direct me to

Last post by dandaz « 30 Jun 2022, 17:01
Replies: 3
by dandaz » 28 Jun 2022, 20:02

The putting ethenol petrol in a dg engine please..

I promise I have spent 15 minutes searching

Sent from my ART-L29 using Tapatalk

3 Replies

145 Views

Last post by dandaz
30 Jun 2022, 17:01
Shop / Garage recommends in the Bicester area.

Last post by LeonardGW « 30 Jun 2022, 12:23
Replies: 4
by LeonardGW » 29 Jun 2022, 16:13

I’m looking for a recommendation for someone who knows their way around the Aircooled CU engine.

After a long period of little action, the T25 is...

4 Replies

56 Views

Last post by LeonardGW
30 Jun 2022, 12:23
Metal in the injectors

Last post by Bryce « 28 Jun 2022, 22:27
Replies: 15
by Bryce » 31 May 2022, 13:55
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Me again, had the van towed to garage for a knock in engine and found injector was stuck open.

Garage have just rang to say it happened again on...
15 Replies

328 Views

Last post by Bryce
28 Jun 2022, 22:27
Old DJ injection conversion

Last post by Crewcab21 « 28 Jun 2022, 20:20
Replies: 25
by Crewcab21 » 13 Mar 2021, 11:46
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Hello
Got a few parts available to convert the old DJ and MV injection system over to a modern aftermarket ECU
with new readily available sensors...
25 Replies

2376 Views

Last post by Crewcab21
28 Jun 2022, 20:20
Fuel injecting a DG engine.

Last post by Crewcab21 « 28 Jun 2022, 20:07
Replies: 13
by bigbadbob76 » 21 Sep 2017, 13:45

Having successfully fuel injected a citroen 2cv6 engine I got to thinking I could do the same for my DG engine.
I'm after fuel economy over...

13 Replies

2155 Views

Last post by Crewcab21
28 Jun 2022, 20:07
pcb upgrade now oil light dont flash proper

Last post by Shinnster « 28 Jun 2022, 18:52
Replies: 5
by Brismike » 27 Jun 2022, 17:14

hi i have upgraded my clocks as the pcb was knackered but now the oil light flashes just once where before it used to flash repeatedly until engine...

5 Replies

92 Views

Last post by Shinnster
28 Jun 2022, 18:52
1.9dg starting problem

Last post by tandemsandy « 27 Jun 2022, 20:56
Replies: 7
by lukeskywalker945 » 27 Jun 2022, 12:12

Hi everyone.

My 1989 1.9dg has been sat for a while while I’ve been having bodywork done (approx 6 months)

We fully charged the battery and tried...

7 Replies

96 Views

Last post by tandemsandy
27 Jun 2022, 20:56
Gearbox issue - not possible to select 3rd and 4th

Last post by DoubleOSeven « 27 Jun 2022, 17:31
Replies: 1
by csb123 » 27 Jun 2022, 10:50

Hello,

I wonder if anyone can help with advice with a gearbox probIem I have please.

My camper van is a 1988 1.9 petrol water-cooled T25. 88k...

1 Replies

70 Views

Last post by DoubleOSeven
27 Jun 2022, 17:31
Which transmission mount?

Last post by Robsey « 27 Jun 2022, 11:19
Replies: 6
by Robsey » 26 Jun 2022, 14:05

Hi all

Silly question time.

When dropping my gearbox out from the van, I noticed a huge amount of movement in the rubber of the mount at the front...

6 Replies

107 Views

Last post by Robsey
27 Jun 2022, 11:19
Rolling Roads in the South East

Last post by AdamKeelan « 27 Jun 2022, 07:02
Replies: 6
by AdamKeelan » 24 Jun 2022, 11:41

Hi there - apologies if the answer's already out there, but can anyone recommend a rolling road and tuning service in the South East for our T25 air...

6 Replies

138 Views

Last post by AdamKeelan
27 Jun 2022, 07:02
Position front mount gearbox to chassis

Last post by Robsey « 26 Jun 2022, 21:16
Replies: 1
by Nasic » 26 Jun 2022, 16:32

Hello,

Because we are restorating our vanagon for a while now, i don't remember anything anymore.....

Last week i decided to mount the gearbox and...

1 Replies

40 Views

Last post by Robsey
26 Jun 2022, 21:16
Relocating fuel filter

Last post by TONYT25T25 « 26 Jun 2022, 18:12
Replies: 11
by TONYT25T25 » 15 Jun 2022, 18:16

Eventually getting around to removing the fuel filter from the engine bay, current set up is the transparent one in the engine bay and another one...

11 Replies

245 Views

Last post by TONYT25T25
26 Jun 2022, 18:12
Leaky Head Nut. Options?

Last post by maxstu « 26 Jun 2022, 08:40
Replies: 4
by maxstu » 24 Jun 2022, 21:36

Number 5 nut on cylinder No. 1 has a slight weep. Nothing staining the driveway. But the coolant needs topping up with half a pint every 500 miles or...

4 Replies

122 Views

Last post by maxstu
26 Jun 2022, 08:40
Oil leak: that strange rare feeling…

Last post by ajsimmo « 26 Jun 2022, 08:10
Replies: 6
by adebutter » 23 Jun 2022, 23:22

Fearing the worst; as oil was dripping continuously from the centre block directly under the pushrods…
Can you imagine how nice it is to spend 90 min...

6 Replies

138 Views

Last post by ajsimmo
26 Jun 2022, 08:10
Re-Titled - Fitting a DJ in place of a DF

Last post by Robsey « 25 Jun 2022, 17:22
Replies: 38
by Robsey » 06 May 2022, 14:26
1

2

3
I think that I know the answer, but I am an avid believer that the only stupid question is the one you didn't ask.

So here we go.

I was...
38 Replies

793 Views

Last post by Robsey
25 Jun 2022, 17:22
Issue Starting

Last post by herman_t25 « 24 Jun 2022, 14:07
Replies: 9
by herman_t25 » 21 Jun 2022, 09:09

Morning All,

recently got our T25 got a few issues to sort. One immediate one I'm having is he struggles to start at times.

At the weekend it...

9 Replies

170 Views

Last post by herman_t25
24 Jun 2022, 14:07
wear to distributor

Last post by ajsimmo « 24 Jun 2022, 07:49
Replies: 14
by Mona » 21 Jun 2022, 17:18

Hi All,

I'm in the process of replacing my distributor, but it isn't gripping the drive properly. It is fine without the clamp, but when the clamp...

14 Replies

182 Views

Last post by ajsimmo
24 Jun 2022, 07:49
Breather trumpet?

Last post by Ajsmith123 « 23 Jun 2022, 21:46
Replies: 17
by ash1293 » 13 Jun 2020, 18:45
1

2
Having dropped my tank to inspect I've noticed the little rubber trumpets on the breathers from expansion tank are split and long past their best....
17 Replies

2096 Views

Last post by Ajsmith123
23 Jun 2022, 21:46
Help please, mechanical problem, european trip

Last post by R0B « 23 Jun 2022, 10:41
Replies: 15
by green thing » 17 Aug 2019, 09:17
1

2
Hello everyone, I replaced my camper a few weeks ago, bought one with a fresh ticket, did as many pre-trip checks as I could before we left but,...
15 Replies

1324 Views

Last post by R0B
23 Jun 2022, 10:41
Springs!

Last post by cobblers « 21 Jun 2022, 19:57
Replies: 1
by KenT3 » 21 Jun 2022, 19:48

Hello!

My very first post here I think.

A previous owner of my t25 caravelle, LHD ex-German fire brigade crew bus, has lowered the suspension....

1 Replies

59 Views

Last post by cobblers
21 Jun 2022, 19:57
Diesel leak from tank

Last post by Aidan « 21 Jun 2022, 18:57
Replies: 4
by Al Housman » 12 Jun 2022, 09:50

Doka syncro LHD. I've noticed a small leak which is dripping down on the left hand side so opposite the fuel filler.
Is it possible that a seepage...

4 Replies

99 Views

Last post by Aidan
21 Jun 2022, 18:57
Misfire after doing pushrod tubes (Aircooled 2 litre)

Last post by sarran1955 « 21 Jun 2022, 15:17
Replies: 8
by jospanner » 17 Jun 2022, 18:57

Hi
Got a misfire and no idle after doing the pushrod tubes on my 2.0 CU (hydraulic lifter) engine.
I adjusted the valves as per the manual, turn...

8 Replies

130 Views

Last post by sarran1955
21 Jun 2022, 15:17
Fitting new steering rack non pas

Last post by Smiffo « 20 Jun 2022, 21:32
Replies: 8
by XPLORERJON » 19 Mar 2022, 23:20

Hi posted my query on wheels bit so doing it again: bought replacement rack from jk for my 1985 1915 dg xplorer My mechanic friend has found the...

8 Replies

247 Views

Last post by Smiffo
20 Jun 2022, 21:32
Fuel Expansion Tank

Last post by sauce1001 « 20 Jun 2022, 15:38
Replies: 4
by sauce1001 » 19 Jun 2022, 08:59

Hi all, I filled my van up a few days ago and noticed a leak coming from the near side expansion tank lines, near the top of the fuel tank. On...

4 Replies

122 Views

Last post by sauce1001
20 Jun 2022, 15:38
Gearbox Advice For Taller Gearing Please?

Last post by mrhutch « 19 Jun 2022, 22:05
Replies: 11
by triumph2.5pi » 19 Jun 2022, 04:55

Hi all. I’d really appreciate some gearbox advice please?

I have an ’88 Autosleeper hightop which was originally a 1.9 but has recently had a recon...

11 Replies

239 Views

Last post by mrhutch
19 Jun 2022, 22:05
Pedal Box Question

Last post by Smiffo « 19 Jun 2022, 17:36
Replies: 3
by Smiffo » 19 Jun 2022, 08:43

I have a huge amount of play in my clutch pedal, plenty of squeaking when depressing the pedal, and am thinking I need to address it.

My plan is to...

3 Replies

69 Views

Last post by Smiffo
19 Jun 2022, 17:36
Advice needed - Engine cutting out at idle until warm

Last post by TONYT25T25 « 19 Jun 2022, 08:23
Replies: 4
by kape789 » 06 Jun 2022, 10:06

Hello,

I am looking for some advice with an issue we’re having with our 1983, manual, petrol van.

Until the van is warm (about 20 minutes) the...

4 Replies

108 Views

Last post by TONYT25T25
19 Jun 2022, 08:23
CV Joints.... how much wear is acceptable?

Last post by tobydog « 18 Jun 2022, 22:50
Replies: 6
by spanishfly » 18 Jun 2022, 14:07

I'm kind of assuming this question is self answering but always good to learn from the experts.... :P

6 Replies

122 Views

Last post by tobydog
18 Jun 2022, 22:50
Brake line

Last post by dogbreath100 « 17 Jun 2022, 16:04
Replies: 2
by dogbreath100 » 15 Jun 2022, 17:27

Hi , my 1984 t25 failed it’s test today.
Failed on corrosion on 3 solid brake lines , had a look around and was wondering would
this do the job ...

2 Replies

96 Views

Last post by dogbreath100
17 Jun 2022, 16:04
Are Diesel injection pumps interchangable?

Last post by Aidan « 17 Jun 2022, 12:26
Replies: 5
by Joelbtdavies » 17 Jun 2022, 07:31

Hi,

I'm in need of an injection pump change for my JX. Either looking at buying a recon'd one or paying for a reconditioning of my own is...

5 Replies

86 Views

Last post by Aidan
17 Jun 2022, 12:26
Van Fire

Last post by Robsey « 16 Jun 2022, 22:39
Replies: 1
by airheadboxer » 16 Jun 2022, 21:34

This is a shame:

An early metal vents and looked in realy nice condition. There must be something to learn from this.

It is Cat B and...

1 Replies

102 Views

Last post by Robsey
16 Jun 2022, 22:39
1.6TD jx head gasket leaking coolant

Last post by Ilarik « 16 Jun 2022, 15:41
Replies: 6
by Ilarik » 16 Jun 2022, 08:03

Hello everyone,
My 1.6 jx engine had a rebuild about 3500km ago. The old service manual said that the cylinder head should be retorqued after 1000km...

6 Replies

142 Views

Last post by Ilarik
16 Jun 2022, 15:41
Top Tip don't throw out

Last post by jrt « 15 Jun 2022, 19:25
Replies: 4
by TONYT25T25 » 14 Jun 2022, 19:57

I need to replace a piece of fuel pipe between the mechanical pump and another section along with a plastic in line connector, but was unsure of the...

4 Replies

164 Views

Last post by jrt
15 Jun 2022, 19:25
Carburetor pipes please help

Last post by Swissy0 « 15 Jun 2022, 05:50
Replies: 15
by Swissy0 » 13 Jun 2022, 14:58
1

2
Hi any one help I have just inherited a1980 T25/T3 but I think I have a hose missing in the engine bay I have hose from left to right carb manifold...
15 Replies

231 Views

Last post by Swissy0
15 Jun 2022, 05:50
Fuel return non return valve

Last post by bigherb « 12 Jun 2022, 11:40
Replies: 2
by JeffRoo » 12 Jun 2022, 06:50

Hi all, just a quick question for my understanding. I replaced the fuels lines yesterday for E10 fuel and there wasn’t a non return valve fitted in...

2 Replies

76 Views

Last post by bigherb
12 Jun 2022, 11:40
Rear brake backplate - wonky "loop" bit

Last post by aec « 11 Jun 2022, 10:59
Replies: 2
by aec » 10 Jun 2022, 13:36

Getting ready to fit new rear backplates. I noticed the metal loop at the bottom on one of them has been tacked on off-square.

I cant really work...

2 Replies

122 Views

Last post by aec
11 Jun 2022, 10:59
Exhaust advice

Last post by bigherb « 10 Jun 2022, 13:12
Replies: 3
by banjax34 » 08 Jun 2022, 17:41

The exhaust silencer/heat exchanger system on my air cooled 2L petrol CU is finally giving in to rust. The heat exchangers I will have to get from JK...

3 Replies

147 Views

Last post by bigherb
10 Jun 2022, 13:12
WBX 2.1 DJ Rebuild

Last post by Stesaw « 10 Jun 2022, 12:43
Replies: 19
by Wilber » 12 Jan 2017, 19:27
1

2
So after just installing my newly rebuilt 2.1 DJ I went for what I thought was a final test drive on Tuesday eve. Going up a large hill near me...
19 Replies

7132 Views

Last post by Stesaw
10 Jun 2022, 12:43
Oil Leak Rear of Aircooled Engine

Last post by Rosie n' Jim « 09 Jun 2022, 06:22
Replies: 11
by LeeCarey » 07 Jun 2022, 21:04

Hi All, after a successful camping trip I appear to have an oil leak at the rear of the engine dripping down the center of the inside edge of the fan...

11 Replies

176 Views

Last post by Rosie n' Jim
09 Jun 2022, 06:22
Skimming damaged heads

Last post by davidoft1 « 08 Jun 2022, 22:15
Replies: 8
by jospanner » 08 Jun 2022, 15:36

Hi,
I have a pair of cylinder heads for a CU engine, so they're aluminium.

They each have a small knick on the rocker cover mating surface thats...

8 Replies

137 Views

Last post by davidoft1
08 Jun 2022, 22:15
Brake & Clutch Pedal refurb

Last post by Smiffo « 07 Jun 2022, 12:26
Replies: 21
by garyd » 01 Jun 2018, 10:59
1

2
Hi,
I am intending to take out the pedal box to refurb the pivot bushes and to check out wear on the clevis fork connection points. I will also be...
21 Replies

3002 Views

Last post by Smiffo
07 Jun 2022, 12:26
Coil Testing Confusion....

Last post by irishkeet « 06 Jun 2022, 19:06
Replies: 8
by irishkeet » 06 Jun 2022, 14:44

Hello

I have been following the Brickwerks guide to test the coil on my Doka (1.9 DG) and I'm confused.

According to the guide this is the readings...

8 Replies

139 Views

Last post by irishkeet
06 Jun 2022, 19:06
Parts advice for T25 Devon concersion 1982

Last post by aec « 05 Jun 2022, 23:17
Replies: 4
by rudyblu23 » 31 May 2022, 10:19

Hello, my name is Tara and I wondered if anyone could help me find some parts for my VW bus.

Note that I have used your wonderful advice over the...

4 Replies

122 Views

Last post by aec
05 Jun 2022, 23:17
Brake shoe pivot points

Last post by aec « 05 Jun 2022, 21:26
Replies: 2
by aec » 05 Jun 2022, 16:25

I'm replacing my rear brake back plates. Do the pivot points come out of the originals or is it all one piece with the casting? I thought they...

2 Replies

66 Views

Last post by aec
05 Jun 2022, 21:26
Temp gauge reading zero, but flashing

Last post by Wilf1234 « 05 Jun 2022, 19:46
Replies: 3
by Wilf1234 » 03 Jun 2022, 10:45

Hi guys
I have a 1985 T3 1.9 boxer petrol (water cooled).

Temp gauge is flashing but needle reading zero - coolant level is good.

I have a quick...

3 Replies

114 Views

Last post by Wilf1234
05 Jun 2022, 19:46

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