Mechanical

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Most liked posts	Author	Posted	Liked	Forum
Oilite bush	R0B	12 Jun 2021, 06:45	2 times this week	Mechanical
Heater Matrix replacement hell!	Robsey	12 Jun 2021, 17:02	Once this week	Mechanical

Announcements

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Last post

Please check you're not using old url

Last post by HarryMann « 23 Jan 2021, 12:09
Posted in Club Announcements, Info & Stolen Vehicles

by HarryMann » 23 Jan 2021, 12:09 » in Club Announcements, Info & Stolen Vehicles

Please all check the url you are using... it should NOT start with forum dot

The OLD forum.club8090.co.uk was supplanted when we upgraded to...

0 Replies

1260 Views

Last post by HarryMann
23 Jan 2021, 12:09
New Like / Love button on posts

Last post by DoubleOSeven « 24 Feb 2021, 17:01
Posted in Club Announcements, Info & Stolen Vehicles
Replies: 13
by HarryMann » 11 Nov 2020, 20:11 » in Club Announcements, Info & Stolen Vehicles

Please Note:-
WE now have a Like or Love bottom Top right of the Mini Post Toolbar. Red Heart.
~Any issues let us know :idea
- Any additional...

13 Replies

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Last post by DoubleOSeven
24 Feb 2021, 17:01

Topics

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Last post

** PLEASE ** add your van details

Last post by Beebus « 31 Jan 2021, 19:27
Replies: 6
by HarryMann » 07 Jul 2015, 10:45

Add your van details to your signature , and then it will be on every post

STATE THE ENGINE TYPE and Gbox (4 or 5 speed or Syncro ) age of van and...

6 Replies

4259 Views

Last post by Beebus
31 Jan 2021, 19:27
quality parts manufacturers

Last post by Simon Baxter « 30 Mar 2020, 09:55
Replies: 114
by Hacksawbob » 28 Nov 2010, 12:54
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So we buy quite a lot of bits from GSF eurocarparts and the like. Quality can be OE or pi$$ poor. Mr Baxter tends to sell the better quality ones but...
114 Replies

99242 Views

Last post by Simon Baxter
30 Mar 2020, 09:55
itchylinks

Last post by freckvan1 « 02 Jan 2018, 13:04
Replies: 7
by itchyfeet » 26 Dec 2017, 19:04

Now here

onclick= window.open(this.href);return false;

Itchylinks

VW T3 T25 useful links
You can add pics here and copy BB code link then...

7 Replies

11381 Views

Last post by freckvan1
02 Jan 2018, 13:04
ENGINE: Diesel to Aircooled

Last post by ajsimmo « Today, 09:22
Replies: 10
by slowerlawnmower » 09 Jun 2021, 08:15

Hello all

Ive owned a T25 1.6D leisuredrive conversion for last 15+ years.
Gone through all the pains of head gasket, water pumps, radiator etc etc...

10 Replies

200 Views

Last post by ajsimmo
Today, 09:22
Heater Matrix replacement hell!

Last post by slowerlawnmower « Yesterday, 21:10
Replies: 10
by slowerlawnmower » 12 Jun 2021, 10:35

Been trying to replace heater matrix on 1.6d

Got dash out ok

But screws rusted tight on heater box

Already sheared one off

Can’t get them out...

10 Replies

176 Views

Last post by slowerlawnmower
Yesterday, 21:10
Oilite bush

Last post by Aidan « Yesterday, 08:55
Replies: 21
by Bryce » 11 Jun 2021, 11:57
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Hi
I'm having a hard time finding out where to buy a replacement oilite Bush. Im taking my starter to a guy to refurbish next week and from reading...
21 Replies

318 Views

Last post by Aidan
Yesterday, 08:55
Waterpump sealing bung size?

Last post by Shinnster « 12 Jun 2021, 15:01

by Shinnster » 12 Jun 2021, 15:01

Hi all

I have fitted a new waterpump to my 1.9 dg but it didn't come with the sealing bung for the extra hole .
I havent been able to locate...

0 Replies

36 Views

Last post by Shinnster
12 Jun 2021, 15:01
Carrier Bolts Seized

Last post by bmakins « 12 Jun 2021, 13:10
Replies: 4
by bmakins » 11 Jun 2021, 14:49

Hi all, the 22mm bolts holding the front brake carrier on are seized solid. Tried penetrating fluid and as long a breaker bar as will fit, to no...

4 Replies

119 Views

Last post by bmakins
12 Jun 2021, 13:10
Choke ? removal from dash

Last post by slowerlawnmower « 12 Jun 2021, 10:53
Replies: 6
by slowerlawnmower » 11 Jun 2021, 16:19

Sorting the heater matrix
Taking dash out for first time

Can’t seem to work out how to remove choke(I think) from dash (located lower left of...

6 Replies

105 Views

Last post by slowerlawnmower
12 Jun 2021, 10:53
Motorway lane wandering in the wind 1988 1.9aaz

Last post by Da dan « 12 Jun 2021, 05:32
Replies: 11
by jacko1967 » 15 May 2021, 16:57

So first trip out in a long time I poly bushed the steering rack in lock down but the van still wanders it's a lot better than before, whats the next...

11 Replies

419 Views

Last post by Da dan
12 Jun 2021, 05:32
Won't start Will start

Last post by SeanMc1970b « 11 Jun 2021, 13:40
Replies: 7
by SeanMc1970b » 01 Jun 2021, 12:32

I've been trying to figure out why my van wouldn't start for weeks off and on. Slowly been swapping in and out parts and following previous fellow...

7 Replies

267 Views

Last post by SeanMc1970b
11 Jun 2021, 13:40
Engine whoosh - with audio

Last post by ajsimmo « 10 Jun 2021, 12:00
Replies: 5
by matteo » 31 May 2021, 12:54

Hi all,

My CU 2.0L engine has recently acquired a slight whoosh/whistle when the revs drop following a tap on the accelerator (from idle). I've...

5 Replies

240 Views

Last post by ajsimmo
10 Jun 2021, 12:00
Accelerator Pushrod

Last post by Dubworth « 10 Jun 2021, 10:22
Replies: 6
by Dubworth » 08 Jun 2021, 17:44

It’s there a trick to fitting these? I’m currently trying to do so from in the van into the linkage. What I have noticed is my replacement part is...

6 Replies

120 Views

Last post by Dubworth
10 Jun 2021, 10:22
Where to get a new Fuel Regulator?

Last post by VanDave « 09 Jun 2021, 21:19
Replies: 5
by VanDave » 06 Jun 2021, 15:10

Hi, All,
It looks like the Fuel Pressure Regulator has gone bad on my 2.1 DJ engine, the previously fine running engine won't start, cylinders are...

5 Replies

116 Views

Last post by VanDave
09 Jun 2021, 21:19
Cracked alternator bracket

Last post by Epiphone « 09 Jun 2021, 19:10
Replies: 7
by Slaydog » 30 Sep 2020, 19:30

Hi all,

Been getting some belt squeak so went to tighten it and found it all in a bit of a mess.
Firstly, the pulleys don't look aligned. Closer...

7 Replies

586 Views

Last post by Epiphone
09 Jun 2021, 19:10
Replacement Engine

Last post by mercrocker « 09 Jun 2021, 19:09
Replies: 4
by randamonia » 09 Jun 2021, 13:57

Hi
My current DG engine is fried. I lost all the coolant on the M3 resulting in a very hot lump of scrap at the back where the engine should be.
So I...

4 Replies

119 Views

Last post by mercrocker
09 Jun 2021, 19:09
Shifter Rod adjustment

Last post by slowcoach « 09 Jun 2021, 09:51
Replies: 15
by slowcoach » 06 Mar 2021, 21:14
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Hi all,
I spent a few hours rolling around under the van (new car creeper though, which has saved my back somewhat!), and have replaced the rear wear...
15 Replies

489 Views

Last post by slowcoach
09 Jun 2021, 09:51
Newbie removing an engine - some advice? CU

Last post by multisi « 09 Jun 2021, 07:49
Replies: 2
by jospanner » 08 Jun 2021, 18:14

Hi there!
I've got my VW's CU Aircooled engine ready to unbolt from the body -
Essentially, once the engine accessories/cables/etc are disconnected,...

2 Replies

63 Views

Last post by multisi
09 Jun 2021, 07:49
Another starter motor earth problem

Last post by Bryce « 08 Jun 2021, 18:20
Replies: 1
by Bryce » 08 Jun 2021, 14:32

Hi
I have 1987 1.6 jx. The van won't crank and from previous questions and reading through the forum it seems to be a issue with a bad earth.
I have...

1 Replies

73 Views

Last post by Bryce
08 Jun 2021, 18:20
clutch to the floor

Last post by manluka « 07 Jun 2021, 17:37
Replies: 5
by manluka » 02 Jun 2021, 17:43

Just had a new clutch fitted, but I have found in order to change gear, I have to put the clutch pedal right down to the floor. On release there is...

5 Replies

159 Views

Last post by manluka
07 Jun 2021, 17:37
Old DJ injection conversion

Last post by Crewcab21 « 07 Jun 2021, 08:36
Replies: 20
by Crewcab21 » 13 Mar 2021, 11:46
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Hello
Got a few parts available to convert the old DJ and MV injection system over to a modern aftermarket ECU
with new readily available sensors...
20 Replies

737 Views

Last post by Crewcab21
07 Jun 2021, 08:36
suspension bush or arm worn

Last post by Jim San « 06 Jun 2021, 16:41
Replies: 6
by Siobhan » 16 May 2021, 15:59

Hi
Does anyone know if fixing worn suspension bush or arm on t25 1989 high top would be really expensive? Am thinking of buying this van and this...

6 Replies

181 Views

Last post by Jim San
06 Jun 2021, 16:41
Rocker valve ID

Last post by bigherb « 05 Jun 2021, 19:43
Replies: 7
by Mona » 29 May 2021, 19:02

Hi All,

We took off the rocker covers today and found this, which we weren't expecting. Looking at the code 070101375B this is for a CU engine,...

7 Replies

171 Views

Last post by bigherb
05 Jun 2021, 19:43
photo of my CT engine for comments

Last post by sarran1955 « 04 Jun 2021, 20:57
Replies: 15
by Mona » 19 Mar 2021, 16:34
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Hi All,

I have realised today that my engine is a CT not a CU as stated on the reg...although I think the seller advertised it as a 1986 1.6 come to...
15 Replies

708 Views

Last post by sarran1955
04 Jun 2021, 20:57
Sliding door rail,, spring on the rear of channel???

Last post by Andders « 04 Jun 2021, 15:58
Replies: 3
by BigBlueVan » 20 May 2021, 05:30

Hi all,,
As per picture, does anyone know what this spring is for.
It seems to apply pressure to nothing 🤔
Maybe a part is missing, there is no...

3 Replies

131 Views

Last post by Andders
04 Jun 2021, 15:58
Help Oil Leak whilst out camping

Last post by Swebby « 04 Jun 2021, 14:40
Replies: 9
by Swebby » 03 Jun 2021, 09:35

Big oil leak from the back. Cannot see where it is coming from but fear the worst. Any advice people?

Sent from my BBB100-2 using Tapatalk

9 Replies

264 Views

Last post by Swebby
04 Jun 2021, 14:40
Coolant Level - New Engine

Last post by Ciaraneng « 02 Jun 2021, 03:36
Replies: 9
by mercrocker » 31 May 2021, 17:10

Had a new WBX (DG 1.9) fitted at VW Engine Shop.

In accordance with their instructions I have been checking the coolant tank (engine bay one) and...

9 Replies

216 Views

Last post by Ciaraneng
02 Jun 2021, 03:36
1.9 DG rebuild (2.1 MV stand-in)

Last post by ajsimmo « 01 Jun 2021, 21:26
Replies: 17
by dn-j » 05 May 2021, 20:44
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Further to this thread:

I am rebuilding a 1.9 DG as a temporary stand-in for the 2.1 MV in my Doka Syncro. The 1.9 can go in the vehicle while I...
17 Replies

727 Views

Last post by ajsimmo
01 Jun 2021, 21:26
Clutch or Gearbox Problems

Last post by colinthefox « 01 Jun 2021, 18:59
Replies: 6
by JonHutch » 31 May 2021, 21:24

Hi

Struggling to work out what’s wrong and if it’s a quick fix, major problem, what to try first and whether to continue the holiday! It’s a 1989...

6 Replies

136 Views

Last post by colinthefox
01 Jun 2021, 18:59
Transporter transplant in Edinburgh

Last post by ajsimmo « 01 Jun 2021, 15:31
Replies: 10
by BruceFerry » 24 May 2021, 20:19

Hi all. I have a lovely 1990 T3 hi-top with an overheating problem. The watercooled petrol engine has a blockage which won't shift so I'm ready for a...

10 Replies

385 Views

Last post by ajsimmo
01 Jun 2021, 15:31
starter motor problems

Last post by nigeldodd « 01 Jun 2021, 09:37
Replies: 33
by acw » 09 May 2015, 16:56
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Hi Everybody
after searching the wiki and the haynes manual i am still stuck
starter motor wont turn the engine over, all i get is a clunk, it has...
33 Replies

8989 Views

Last post by nigeldodd
01 Jun 2021, 09:37
DJ rebuild... piston damage....

Last post by spanishfly « 31 May 2021, 21:45
Replies: 35
by spanishfly » 03 Apr 2021, 23:16
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Just in the process of stripping and cleaning my DJ hoping for some feed back...
35 Replies

1445 Views

Last post by spanishfly
31 May 2021, 21:45
t25 engine speicialists

Last post by matteo « 31 May 2021, 13:02
Replies: 2
by CATHYP » 23 May 2021, 18:10

hi can anybody recommend any old school t25 1.6td jx engine mechanics, to check if engine is running at its best ,and can do simple a djustments if...

2 Replies

212 Views

Last post by matteo
31 May 2021, 13:02
Pierburg 2e3 rebuild, accelerator pump injector jet dripping?

Last post by bambily « 30 May 2021, 22:18
Replies: 10
by bambily » 09 May 2021, 21:07

Hi! I'm (trying to) rebuilding a Pierburg 2e3 (with the 13mm accelerator pump diaphragm) and to my help I'm following the excellent video series by...

10 Replies

272 Views

Last post by bambily
30 May 2021, 22:18
Water pump cam belt(?) install

Last post by ajsimmo « 30 May 2021, 04:09
Replies: 6
by Iwallace » 28 May 2021, 18:45

Hi,
What I think is my water pump belt has come off,
But I have no idea how to put it back on and I have tried a stretchy belt tool

Any ideas?...

6 Replies

227 Views

Last post by ajsimmo
30 May 2021, 04:09
Distributor help

Last post by davidoft1 « 29 May 2021, 20:13
Replies: 5
by Mona » 29 May 2021, 16:58

Hi All,

Can someone tell me about this distributor, not sure what type it is?

Thanks

5 Replies

118 Views

Last post by davidoft1
29 May 2021, 20:13
CT 1.6 hose from air filter

Last post by Mona « 29 May 2021, 20:07
Replies: 26
by Mona » 19 Apr 2021, 22:10
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2
Hi All

I need to replace the hoses arrowed in white, which I think are vacuum hoses? The top one in the photo has a hole where it joins (the...
26 Replies

573 Views

Last post by Mona
29 May 2021, 20:07
Grease on gearbox input shaft

Last post by ZsZ « 29 May 2021, 12:36
Replies: 1
by h00per » 29 May 2021, 09:46

Hi all, I've tried asking on Facebook in a couple of places, and looked through the forum here, but I still don't have a definite answer.

When...

1 Replies

70 Views

Last post by ZsZ
29 May 2021, 12:36
Water pump woes

Last post by TONYT25T25 « 28 May 2021, 17:15
Replies: 9
by t3convert » 26 May 2021, 12:30

I'm trying to remove (and replace) my seized water pump but the lower Allen key bolts are completely stuck.
Has anyone else had this problem (1987 T3...

9 Replies

257 Views

Last post by TONYT25T25
28 May 2021, 17:15
Fitting a new fuel tank

Last post by slowcoach « 25 May 2021, 12:01
Replies: 5
by mbcamper » 22 May 2021, 17:04

I'm in the process of fitting a new fuel tank. Old tank removed which was quite a challenge and my new tank is painted up ready to fit the rubber...

5 Replies

283 Views

Last post by slowcoach
25 May 2021, 12:01
VW T3 1.9 WBX Misfire, dies at high revs problem

Last post by silverbullet « 24 May 2021, 11:14
Replies: 5
by voikuvoics » 23 May 2021, 22:58

I have a 1.9 DG WBX from '85 that I got from my grandfather 7 years ago as my first car and I almost always had some kind of trouble with it. Most of...

5 Replies

169 Views

Last post by silverbullet
24 May 2021, 11:14
Starting motor

Last post by Aidan « 24 May 2021, 06:21
Replies: 1
by Reddevil666 » 22 May 2021, 12:50

I have just had my starting motor referbished it was still clicking upon starting I went away stopped in services and when I tried to start the van...

1 Replies

113 Views

Last post by Aidan
24 May 2021, 06:21
Recon Engine Recommendations

Last post by mercrocker « 23 May 2021, 22:20
Replies: 29
by davemaccy » 06 Apr 2021, 12:19
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Hi all! I had an unfortunate Easter weekend that resulted in the alternator belt breaking on the M4, the water pump failing, meaning the engine...
29 Replies

1572 Views

Last post by mercrocker
23 May 2021, 22:20
Clutch problem

Last post by Aidan « 23 May 2021, 15:14
Replies: 13
by Reddevil666 » 20 May 2021, 17:38

I have fitted a new clutch and slave cylinder the clutch is slipping I have been told I can alter the bar on the slave cylinder is this ok or can...

13 Replies

375 Views

Last post by Aidan
23 May 2021, 15:14
1.6 jx td. Leaks....

Last post by Rascal « 22 May 2021, 16:43

by Rascal » 22 May 2021, 16:43

Iv just changed the old Cork gasket 3 piece on the rocker cover for the newer single piece rubber gasket.. But it appears to still be weeping in the...

0 Replies

79 Views

Last post by Rascal
22 May 2021, 16:43
Newbie

Last post by R0B « 22 May 2021, 09:20
Replies: 16
by guvnor1972 » 10 May 2021, 11:00
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2
Hi everyone!
Just bought my first T25 and thought I'd say hi and get some advice!
First the details - she's a 1990 Holdsworth Villa Celebrity...
16 Replies

584 Views

Last post by R0B
22 May 2021, 09:20
Regular E5 Petrol No Longer Available from September

Last post by ZsZ « 22 May 2021, 04:53
Replies: 12
by Piratepete » 21 May 2021, 16:52

Hi Guys
I've been replying to Newbies question, below, about Super versus Regular for his DJ when I came across a recent article on the...

12 Replies

330 Views

Last post by ZsZ
22 May 2021, 04:53
Engine silently cuts out - entirely intermittent

Last post by TONYT25T25 « 21 May 2021, 18:53
Replies: 17
by alice the camper » 24 Sep 2014, 07:43
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Hi. I've had my current T25 for four years. The first 3 years she ran beautifully, never a hiccup and only a bulb replaced at MOTs. The last year...
17 Replies

3877 Views

Last post by TONYT25T25
21 May 2021, 18:53
Weber Ignition Timing

Last post by 300CE « 21 May 2021, 18:38
Replies: 3
by johnwayne » 17 May 2021, 17:17

Since getting my Weber carb installed it sometimes takes a couple of goes to start the engine, otherwise all running great and if I give it a little...

3 Replies

122 Views

Last post by 300CE
21 May 2021, 18:38
Garage &mechanics

Last post by clone123 « 20 May 2021, 10:37
Replies: 3
by Hooch7 » 20 May 2021, 09:46

Hi all, I’ve a T25 1600 turbo diesel with mechanical probs, overheating and possible cylinder head gasket blown, can anyone recommend a good...

3 Replies

126 Views

Last post by clone123
20 May 2021, 10:37

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