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Most liked posts	Author	Posted	Liked	Forum
One man photo guide to removing a late Petrol van gearbox.	itchyfeet	08 Mar 2015, 21:25	Once this week	Mechanical

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Last post

Jx diesel turbo

Last post by clift_d « 23 Jan 2016, 17:51
Replies: 4
by ssdt » 18 Jan 2016, 19:29

Fitting new turbo is it imperative to use Torx type bolts as per original

4 Replies

1428 Views

Last post by clift_d
23 Jan 2016, 17:51
Recommendations for mechanic sussex/surry for engine work

Last post by Ant-t « 22 Jan 2016, 18:37
Replies: 7
by Gary.pb » 21 Jan 2016, 21:12

Unfortunately this evening my van has developed a leak from the cylinder head gasket. Its a 1.9dg. Im so busy at the moment that I haven't really got...

7 Replies

1458 Views

Last post by Ant-t
22 Jan 2016, 18:37
Oil pressure warnings recurring - where next?

Last post by scottyh56 « 22 Jan 2016, 15:05
Replies: 13
by scottyh56 » 14 Dec 2015, 18:28

Over the last 15 months my 1988 T25 Westfalia 1.6td has been giving off oil pressure warnings, both the light and buzzer. These were occasional at...

13 Replies

7016 Views

Last post by scottyh56
22 Jan 2016, 15:05
CV joints - which way round?

Last post by sarran1955 « 21 Jan 2016, 20:45
Replies: 13
by CJH » 16 Jan 2016, 12:20

I have four new GKN/Lobro CV joints waiting to go on, and I want to check that I know which way round they go. I've checked the wiki, and there's a...

13 Replies

4974 Views

Last post by sarran1955
21 Jan 2016, 20:45
Not another Air Filter Question

Last post by ghost123uk « 21 Jan 2016, 13:54
Replies: 12
by AlandAnn » 20 Jan 2016, 11:47

Hi folks,

I've just replaced my air box from my petrol T25 for a smaller fancy blue stubby type.

The question is: what am I supposed to do with the...

12 Replies

2404 Views

Last post by ghost123uk
21 Jan 2016, 13:54
Fuel filters

Last post by bigherb « 21 Jan 2016, 13:46
Replies: 2
by Andy c » 20 Jan 2016, 22:13

I have a 2.0cu running twin carbs. I have recently replaced the fuel lines and noticed I had 3 fuel filters. One after the tank/before the fuel pump,...

2 Replies

739 Views

Last post by bigherb
21 Jan 2016, 13:46
Flywheel bolts

Last post by CovKid « 20 Jan 2016, 22:43
Replies: 16
by CJH » 16 Jan 2016, 16:25
1

2
I may be replacing my gearbox soon, so I want to replace the spigot bearing at the same time, which means the flywheel has to come off. I know it's...
16 Replies

7876 Views

Last post by CovKid
20 Jan 2016, 22:43
ATE or Girling Caliper?

Last post by gazza7200 « 19 Jan 2016, 20:38
Replies: 8
by Enternent » 17 Jan 2016, 16:48

I was planning to get new calipers but can't work out which ones I have for definite as they are so corroded. I think I can see two VV's one above...

8 Replies

1873 Views

Last post by gazza7200
19 Jan 2016, 20:38
Flushing out a heater matrix.

Last post by Dazco « 19 Jan 2016, 10:06
Replies: 9
by KarlT » 18 Jan 2016, 21:48

Winter has arrived & my heater matrix is at least half blocked.
New cost £135
Anyone managed to flush/clear theirs?
How, What chemicals did you use?

9 Replies

2281 Views

Last post by Dazco
19 Jan 2016, 10:06
starter motor

Last post by marlinowner « 19 Jan 2016, 17:09
Replies: 6
by Blooper » 18 Jan 2016, 13:52

hello
i have a t25 with a subaru EA82 engine fitted.
When we picked it up it had a starter motor problem which we tracked down to a sheered shaft...

6 Replies

1955 Views

Last post by marlinowner
19 Jan 2016, 17:09
Django the 1.6td JX wont go above 50!

Last post by GTIAlex « 18 Jan 2016, 11:06
Replies: 11
by GTIAlex » 06 Sep 2015, 17:52

Busfest today and Django wasn't himself, he wouldn't go above 50!

Hes just spent two faultless weeks in cornwall and yesterday arrived back from...

11 Replies

3914 Views

Last post by GTIAlex
18 Jan 2016, 11:06
Gear linkage help required - Solved.

Last post by Smiffo « 18 Jan 2016, 10:48
Replies: 15
by Smiffo » 16 Jan 2016, 11:44
1

2
Morning all.

Having recently changed out the 4sp gear linkage for the 5sp version, I spent some time trying to make adjustments.
Problem is, every...
15 Replies

3156 Views

Last post by Smiffo
18 Jan 2016, 10:48
Clean diesel in heaters - warning!

Last post by New Kentish Campers « 18 Jan 2016, 08:01
Replies: 11
by Oldiebut goodie » 15 Jan 2016, 21:18

Here's a pic of a heater heat exchanger from a heater that I sold 3 months ago - the guy ran it from diesel that had been put into old oil containers...

11 Replies

2794 Views

Last post by New Kentish Campers
18 Jan 2016, 08:01
Screenwash tank leak

Last post by Aidan « 18 Jan 2016, 07:44
Replies: 9
by crazyhorse » 16 Jan 2016, 16:24

Hi all,

Went to clean my windscreen the other day with the electonic jets, no fluid in there. So I filled up the tank in the passenger footwell, and...

9 Replies

2681 Views

Last post by Aidan
18 Jan 2016, 07:44
1.6td oil change - suitable pump?

Last post by California Dreamin « 17 Jan 2016, 22:16
Replies: 13
by scottyh56 » 28 Dec 2015, 13:04

Does anyone use a pump to change oil? I am thinking of trying

onclick= window.open(this.href);return false;
or
onclick=...

13 Replies

3870 Views

Last post by California Dreamin
17 Jan 2016, 22:16
Buzzer of doom

Last post by molar38 « 17 Jan 2016, 13:22
Replies: 6
by molar38 » 16 Jan 2016, 18:59

Help and advice please,
I have a 1.9 petrol engine which is water cooled, it has done 55000 miles from new and has been totally trouble free up til...

6 Replies

1694 Views

Last post by molar38
17 Jan 2016, 13:22
pierburg 2e hesitiation. Sorted

Last post by huw williams « 17 Jan 2016, 07:59
Replies: 15
by pionte » 13 Jul 2013, 12:17
1

2
just a quick update as it may help others with similar problems with their Pierburg carb.

problem : Hesitation/missfire at low RPM particularly...
15 Replies

26821 Views

Last post by huw williams
17 Jan 2016, 07:59
Early to late shift rod.

Last post by zxr750 « 16 Jan 2016, 16:11
Replies: 3
by zxr750 » 15 Jan 2016, 19:37

Hello,
Please take a look at the image below.
I need to find out if the bracket the early 4 speed shift rod went through is used on the later 5 speed...

3 Replies

1260 Views

Last post by zxr750
16 Jan 2016, 16:11
Only running on two cylinders (I think)

Last post by MidLifeCrisis « 16 Jan 2016, 07:13
Replies: 13
by MidLifeCrisis » 12 Jan 2016, 22:16

So, engine sounds rough, low on power .... (1.9 DF with Pierburg carb)
When I pull HT leads off one at a time, only 2 of the 4 cause a change in rpm...

13 Replies

3997 Views

Last post by MidLifeCrisis
16 Jan 2016, 07:13
odd sounds..

Last post by CovKid « 15 Jan 2016, 20:02
Replies: 13
by edoh » 12 Jan 2016, 14:45

from rear underneath back of van....
hard to describe -
intermittent - doesnt happen when sitting idling -
doesnt seem to depend on travelling speed...

13 Replies

3284 Views

Last post by CovKid
15 Jan 2016, 20:02
New member seeking a garage in Northumberland/Tyne and Wear

Last post by tyneside-t25 « 15 Jan 2016, 19:44
Replies: 10
by Sailsy » 12 Jan 2016, 15:12

Hi All,
I am a new T25 camper owner. I was wondering if anyone could recommend a mechanic in the North East around Norhutmberland or Tyne and Wear....

10 Replies

4239 Views

Last post by tyneside-t25
15 Jan 2016, 19:44
Fitting a quick shift

Last post by T3luestar « 15 Jan 2016, 13:30
Replies: 1
by RLG » 15 Jan 2016, 12:00

Does anyone know how to get hold of fitting instructions or has done one them selfs that can point me in the right direction ?

1 Replies

604 Views

Last post by T3luestar
15 Jan 2016, 13:30
Any Good?

Last post by kevtherev « 14 Jan 2016, 13:12
Replies: 1
by Drawl21 » 13 Jan 2016, 23:05

Hi all,think my glow plugs are on the way out,has anybody used these BERU OE VGP103,just saw these on ebay £14.99 for 4,£3 p+p,sounds cheap,Thanks...

1 Replies

576 Views

Last post by kevtherev
14 Jan 2016, 13:12
Brakes seem to lack servo assistance on second press...

Last post by Winchweight « 14 Jan 2016, 09:55
Replies: 13
by Winchweight » 25 Oct 2015, 18:41

Hi, our van has an odd brake issue. We aren't losing fluid and the discs, pads, shoes and drums are good. Also all the brake lines were replaced a...

13 Replies

3655 Views

Last post by Winchweight
14 Jan 2016, 09:55
Sliding door problems

Last post by Plasticman « 13 Jan 2016, 20:35
Replies: 6
by Northfalia » 31 Dec 2015, 13:27

Sliding door has a little problem when I put the key into the handle I have to keep the key turned and then press the handle down whilst keeping it...

6 Replies

1269 Views

Last post by Plasticman
13 Jan 2016, 20:35
Gear ratios for ABF 4-speed gearbox

Last post by discipleofsketch « 13 Jan 2016, 13:46
Replies: 4
by discipleofsketch » 13 Jan 2016, 11:46

My usual online source of gearbox info (rjes) doesn't list the ABF box 4th gear size, and I can no longer find the brickyard charts, anyone got this...

4 Replies

1237 Views

Last post by discipleofsketch
13 Jan 2016, 13:46
Carb refurb

Last post by crump167 « 12 Jan 2016, 20:14
Replies: 4
by crump167 » 12 Jan 2016, 18:36

Hi all, Anybody used Brickwerks carb rebuild kit before? 1.9 dg

4 Replies

1059 Views

Last post by crump167
12 Jan 2016, 20:14
No fuel through pump? - SOLVED - and a warning

Last post by Daveydub « 12 Jan 2016, 18:36
Replies: 49
by Smiffo » 23 Dec 2015, 13:40
1

2

3

4
Boyd really knows how to try my patience..!! :evil:
Today I was going to take it out for a run before I started messing with the gear linkage - I...
49 Replies

17229 Views

Last post by Daveydub
12 Jan 2016, 18:36
Heat exchange pod.

Last post by Ant-t « 12 Jan 2016, 12:31
Replies: 5
by jpee » 11 Jan 2016, 20:46

I have a lump of rusty metal hanging from under rear offside. I believe it is a heat exchange pod. However, when I looked it up heat exchange pods...

5 Replies

1391 Views

Last post by Ant-t
12 Jan 2016, 12:31
Can you help identify this part? 025 101 109 Cap *Resolved*

Last post by kevtherev « 12 Jan 2016, 10:13
Replies: 9
by jason_rmh » 11 Jan 2016, 17:15

Hi,
Im currently trying to diagnose some running issues on my girlfriends 1989 T25 1.9 Petrol.

While looking around the engine bay, behind the...

9 Replies

1670 Views

Last post by kevtherev
12 Jan 2016, 10:13
Starter removal 1.6 diesel

Last post by Oldiebut goodie « 11 Jan 2016, 20:17
Replies: 6
by aisha » 07 Jan 2016, 19:47

Happy New Year!

I set about to remove the starter motor on my van, and found this item (to the left of the starter in the pic) - which is making it...

6 Replies

2231 Views

Last post by Oldiebut goodie
11 Jan 2016, 20:17
bearings

Last post by boatbuilder « 11 Jan 2016, 12:42
Replies: 13
by WoodyKitson » 25 Aug 2015, 11:54

Hello all,

I have just bought my first ever VW van - T25 1984 caravelle :-)
The front bearing is dry and has gone and I am happy to do them myself...

13 Replies

4562 Views

Last post by boatbuilder
11 Jan 2016, 12:42
Tight Hub !

Last post by ghost123uk « 11 Jan 2016, 10:57
Replies: 12
by AlandAnn » 08 Jan 2016, 17:29

Just fitted one of my replacement brake discs on my 1989 1.9 petrol t25 and prior to replacing the wheel I have found out that the thing is very...

12 Replies

2374 Views

Last post by ghost123uk
11 Jan 2016, 10:57
Power loss after fitting new water pump

Last post by kevtherev « 10 Jan 2016, 19:55
Replies: 4
by Kinny1972 » 08 Jan 2016, 19:20

Hi all , please help????

Went on a trip from Coventry to North Devon, Lynmouth over Christmas in our 1986 1.9 Petrol T25. All good for the 170miles...

4 Replies

1013 Views

Last post by kevtherev
10 Jan 2016, 19:55
Glow plugs

Last post by windy « 10 Jan 2016, 19:55
Replies: 27
by eddioke » 01 Jan 2016, 16:10
1

2
1st Happy new year everyone.

A few years ago I owned a VW Passat it needed me to turn the ignition switch on to warm the glow plugs then once the...
27 Replies

4829 Views

Last post by windy
10 Jan 2016, 19:55
1.6jx Sump

Last post by therollingbrick « 09 Jan 2016, 22:52
Replies: 8
by therollingbrick » 05 Jan 2016, 13:03

Right Ive been a numpty. Ive over tightened my valve type sump nut on my 1.6 jx and put a bit of oil in and its still leaking. I now can't get the...

8 Replies

2563 Views

Last post by therollingbrick
09 Jan 2016, 22:52
Can't select gears easily, rear link issue?

Last post by CovKid « 08 Jan 2016, 20:38
Replies: 3
by Drucifer » 07 Jan 2016, 20:26

After the engine and gearbox went back in it seems there is an issue selecting gears, it is difficult to get to neutral or into gear. When looking at...

3 Replies

1201 Views

Last post by CovKid
08 Jan 2016, 20:38
Sluggish engine, no va va vroom!

Last post by Oldiebut goodie « 08 Jan 2016, 20:20
Replies: 2
by Oldiebut goodie » 08 Jan 2016, 17:46

Engine had been getting very sluggish over the past couple of weeks, today got down to tracking the problem. It was the fuel filter, upended it after...

2 Replies

558 Views

Last post by Oldiebut goodie
08 Jan 2016, 20:20
1.9dg and 2.1dj exhausts.....the same or different?

Last post by CJH « 08 Jan 2016, 16:31
Replies: 5
by youthy giblets » 08 Jan 2016, 11:25

I've just taken a Vw speed shop stainless steel exhaust system
Off a van, will it fit on a 1.9dg or are they different?

5 Replies

1554 Views

Last post by CJH
08 Jan 2016, 16:31
Dry dipstick VW but not T25

Last post by Smosh « 08 Jan 2016, 23:00
Replies: 7
by itchyfeet » 08 Jan 2016, 15:52

On the car I sometimes pull the dipstick and it's dry, when it happens it takes a few seconds of panic before I remember to put it back, pull it...

7 Replies

2219 Views

Last post by Smosh
08 Jan 2016, 23:00
Anyone here do crank and cam rebuilding?

Last post by RCN « 08 Jan 2016, 12:47
Replies: 10
by RCN » 06 Jan 2016, 22:15

Looking to rebuild a 1.9 DG Petrol
would like to use the original crank and cam if poss and supply the oversized bearings as needed
Does anyone in...

10 Replies

3390 Views

Last post by RCN
08 Jan 2016, 12:47
Brake Woes!

Last post by AlandAnn « 08 Jan 2016, 06:39
Replies: 7
by AlandAnn » 04 Jan 2016, 11:00

Just returned from Glencoe after a few days travelling with the Mrs, on the return we had a loud noise coming from the front Brakes ( grating metal...

7 Replies

1209 Views

Last post by AlandAnn
08 Jan 2016, 06:39
Oil burner

Last post by Westfalia1990 « 07 Jan 2016, 15:40
Replies: 4
by Westfalia1990 » 07 Jan 2016, 14:16

Hi,all van is smoking to excessively to drive now, burning huge amounts of oil turbo seems to be working ok, would the turbo still work if the seals...

4 Replies

1004 Views

Last post by Westfalia1990
07 Jan 2016, 15:40
Front brake caliper trials

Last post by kevtherev « 07 Jan 2016, 13:23
Replies: 6
by dariusluke » 05 Jan 2016, 15:48

Hi to the forum,

I have a front caliper that wears out the outside pad within a year, and I decided to try to change the pads for the first time....

6 Replies

1840 Views

Last post by kevtherev
07 Jan 2016, 13:23
Trusted Garage Request - Stoke-on-Trent

Last post by mfunsta « 07 Jan 2016, 10:14
Replies: 5
by mfunsta » 06 Jan 2016, 10:55

Hi, I need to get the tappets set on my 1989 WBX 2.1 (DG carb not DJ injection).

Can anyone in the Stoke-on-Trent area recommend a garage I can...

5 Replies

1556 Views

Last post by mfunsta
07 Jan 2016, 10:14
Gearbox problems, anyone with useful experience!!??

Last post by CJH « 07 Jan 2016, 08:20
Replies: 9
by Andy1984 » 04 Jan 2016, 20:41

Hello everyone and Thank you for taking time to read this post,
I am far from an active member on here but do regularly read through technical info...

9 Replies

1929 Views

Last post by CJH
07 Jan 2016, 08:20
twin or single carbs - solex or weber

Last post by mike9009 « 06 Jan 2016, 21:58
Replies: 5
by smudge384 » 04 Jan 2016, 15:39

Two months ago I brought a 1981 T25 (T3) Danbury camper.....its fitted with the original 1970cc air-cooled engine with just over 94,000 mile on the...

5 Replies

2094 Views

Last post by mike9009
06 Jan 2016, 21:58
Fuel pump failure

Last post by CovKid « 04 Jan 2016, 07:49
Replies: 2
by ethelred the ready » 03 Jan 2016, 17:26

I thought I would share a fuel pump issue I recently had. My 1.9 DG usually runs on LPG but I occasionally switch to petrol to make sure it still...

2 Replies

784 Views

Last post by CovKid
04 Jan 2016, 07:49
help me.

Last post by clift_d « 03 Jan 2016, 23:49
Replies: 1
by lost in Denmark » 03 Jan 2016, 17:12

I love the 88 syncro front and back diff locks and 1.6 td jx. I need an engine and lots of little stuff fixed. I want a bit more power but the 1.6 is...

1 Replies

673 Views

Last post by clift_d
03 Jan 2016, 23:49
Non starter

Last post by ghost123uk « 03 Jan 2016, 09:08
Replies: 2
by rattler1014 » 03 Jan 2016, 07:22

Hi, my 2L air cooled 1981LHD T25 camper is playing up, I would appreciate any advice.
Jasper is parked up for the winter and I have been religiously...

2 Replies

657 Views

Last post by ghost123uk
03 Jan 2016, 09:08

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