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Most liked posts	Author	Posted	Liked	Forum
1600 CT Aircooled vacuum lines question	sarran1955	10 Sep 2026, 14:28	Once this week	Mechanical
Fuel pump priming continuously	cobblers	09 Sep 2026, 10:09	Once this week	Mechanical

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Last post

Fuel grade

Last post by cobblers « 27 May 2022, 15:18
Replies: 4
by kentishvanman » 27 May 2022, 09:46

Sorry if this has been covered before. Had a look but could not find anything.
What is against using E10 fuel in our 'old wagons'? Aware of fuel...

4 Replies

574 Views

Last post by cobblers
27 May 2022, 15:18
1.9DG dies off on acceleration

Last post by Bigface « 26 May 2022, 22:16
Replies: 12
by Bigface » 24 May 2022, 15:30

So I know this topic has been covered time and again - believe me I feel like I've read them all - but I'm at the end of my rope here.

Revs die off...

12 Replies

2004 Views

Last post by Bigface
26 May 2022, 22:16
Pierburg 2E3

Last post by JonathanR « 25 May 2022, 22:05
Replies: 6
by JonathanR » 23 May 2022, 21:34

Hi all - a topic done to death - but new to me. Just as Im heading offf for a trip my carb starts playing up. It keeps cutting out when first...

6 Replies

2394 Views

Last post by JonathanR
25 May 2022, 22:05
2.1 DJ Wont start when hot and possible fuel issue

Last post by burnzdog « 25 May 2022, 19:19
Replies: 32
by burnzdog » 05 May 2022, 10:36
1

2

3
Hi all,

Looking for some help with this one, my 2.1 WBX has just started playing up, first symptom was when warm it started to almost stall when...
32 Replies

4109 Views

Last post by burnzdog
25 May 2022, 19:19
Mobile mechanic west London

Last post by SamT « 22 May 2022, 16:22

by SamT » 22 May 2022, 16:22

Just need a mechanic to get me over the line with my resto.
84 twin slider 1.9 DG.
New clutch fitted can’t disengage when I depress the pedal.
Tried...

0 Replies

1853 Views

Last post by SamT
22 May 2022, 16:22
Brake vacuum

Last post by Garry2809 « 22 May 2022, 14:01

by Garry2809 » 22 May 2022, 14:01

My brake pedal has gone hard! So I’ve done the usual checks. I unplugged the vacuum pipe from the servo and started the engine. I wasn’t getting...

0 Replies

1848 Views

Last post by Garry2809
22 May 2022, 14:01
Recommend garage in Bedfordshire

Last post by Steve Sims « 20 May 2022, 10:11

by Steve Sims » 20 May 2022, 10:11

Can anyone suggest a garage in the Bedfordshire area to sort out my coolant leaking problem?

0 Replies

1808 Views

Last post by Steve Sims
20 May 2022, 10:11
Looking for a good reliable garage in Newcastle area

Last post by Bryce « 19 May 2022, 13:46
Replies: 2
by wbmkk » 18 May 2022, 11:09

I have a T25 (89 Turbo diesel) which has a broken timing belt

A couple of years ago after the MOT I wanted to start it to take pictures for the...

2 Replies

516 Views

Last post by Bryce
19 May 2022, 13:46
Possibly gasket

Last post by moggymorgan « 19 May 2022, 05:27
Replies: 2
by moggymorgan » 18 May 2022, 15:08

Hi everyone
CU engine automatic gear box.
Cuts out as soon as I take my foot off the throttle. Developed an impressive oil leak. Checked all air...

2 Replies

609 Views

Last post by moggymorgan
19 May 2022, 05:27
Advice for Kent

Last post by AlexAkiAi « 18 May 2022, 07:44

by AlexAkiAi » 18 May 2022, 07:44

Hi, I am really new to this club, and also new to posting on forums. Great club!
We live in Kent and own a 1986 T25, high top which we call Bumble....

0 Replies

1939 Views

Last post by AlexAkiAi
18 May 2022, 07:44
1.7ky won’t start.

Last post by T25boy71 « 17 May 2022, 21:40
Replies: 13
by PeteandNikki » 01 Jan 2022, 15:03

I’ve been carrying out a camper conversion on a van I bought for my daughter about 4 years ago. It has been inside my barn/workshop for the last...

13 Replies

2785 Views

Last post by T25boy71
17 May 2022, 21:40
Help needed

Last post by davidoft1 « 17 May 2022, 11:55
Replies: 1
by tomo » 17 May 2022, 11:31

Hi all after a few years away from owning a t25 ( 1990 Autohomes high top ) I’ve been looking at a project on eBay it’s a 1980 air cooled engine the...

1 Replies

349 Views

Last post by davidoft1
17 May 2022, 11:55
Solex 34 pict 4 service and rebuild attempt

Last post by 2011dandd « 16 May 2022, 07:46

by 2011dandd » 16 May 2022, 07:46

Thought I would take off the Carb on my ct engine and service/rebuild it. ( all of a sudden I had an issue with it whilst driving under load it would...

0 Replies

1919 Views

Last post by 2011dandd
16 May 2022, 07:46
Timing

Last post by sarran1955 « 16 May 2022, 07:34
Replies: 2
by BillyBrick » 15 May 2022, 10:00

Hey folks, I finally got my van running again and it’s time to tune her up… I’ve got to go out and get a timing light today so sorry, I don‘t have...

2 Replies

479 Views

Last post by sarran1955
16 May 2022, 07:34
1.9 DG Push Rod Removal

Last post by ajsimmo « 15 May 2022, 18:06
Replies: 5
by Blrsjer » 15 May 2022, 09:25

Hello all,

Sadly one of the hydraulic lifters in my 1.9dg has gone and I think the others are on their way out too. I’ve managed to remove the...

5 Replies

589 Views

Last post by ajsimmo
15 May 2022, 18:06
Bleed valve - top housing Q

Last post by maxstu « 15 May 2022, 17:27
Replies: 1
by Slaydog » 15 May 2022, 16:27

Hi, should coolant come out of the bleed valve on the top housing when I’m fully topped up and engine it hot? Always undone it when topping up the...

1 Replies

285 Views

Last post by maxstu
15 May 2022, 17:27
Oil pressure switch

Last post by southernscouse « 15 May 2022, 13:27
Replies: 3
by southernscouse » 15 May 2022, 11:40

Is there an easy way of getting to the high pressure switch mine seems to be covered by the engine carrier bar it’s a 1986 dg. Thanks

3 Replies

357 Views

Last post by southernscouse
15 May 2022, 13:27
Aaz 1 .9TD LHD handling in the wind

Last post by jacko1967 « 14 May 2022, 17:57
Replies: 6
by jacko1967 » 13 May 2022, 14:18

Hi all I've had my van over ten great years now but still fined driving on motorways in the wind a bit of a challenge.
I've changed the steering box...

6 Replies

752 Views

Last post by jacko1967
14 May 2022, 17:57
Fuel tank return pipe.

Last post by MagicWagon « 14 May 2022, 17:21
Replies: 1
by MagicWagon » 14 May 2022, 14:12

I am replacing the fuel tank breathers etc on a friends 1980 2.0l air cooled van. It has a hose connected to the tank nearside inlet becoming from...

1 Replies

480 Views

Last post by MagicWagon
14 May 2022, 17:21
Coolant junction Q

Last post by Slaydog « 14 May 2022, 14:51
Replies: 3
by Slaydog » 14 May 2022, 13:31

Hi - I’m struggling to find this part number to ensure correct replacement of this 90(ish)degree elbow. It’s split and leaking coolant. Can anyone...

3 Replies

394 Views

Last post by Slaydog
14 May 2022, 14:51
Accelerator conduit routing

Last post by MagicWagon « 14 May 2022, 14:06
Replies: 2
by MagicWagon » 04 May 2022, 12:05

I did a stupid thing. Whilst replacing my fuel tank I decided to replace my worn accelerator cable and guide tube but didn't make a note or take...

2 Replies

736 Views

Last post by MagicWagon
14 May 2022, 14:06
Front LH brake pipe T piece to Flexi

Last post by Robsey « 14 May 2022, 10:07
Replies: 3
by Phil D » 13 May 2022, 09:51

After two years taking it apart I am now starting to put my van back together 1981 Westfalia Joker 2.0l CU Aircooled 4 speed LHD. I took a decision...

3 Replies

518 Views

Last post by Robsey
14 May 2022, 10:07
1.6jx sump

Last post by clone123 « 14 May 2022, 10:03
Replies: 5
by clone123 » 10 Apr 2022, 06:26

Hi boys and girls
just after a bit of advice cheers in advance for any help I'm looking for a new sump for my 1Y engine which has a jx sump the...

5 Replies

982 Views

Last post by clone123
14 May 2022, 10:03
Rear brake back plate - lugs falling off

Last post by davidoft1 « 12 May 2022, 09:20
Replies: 4
by aec » 10 May 2022, 11:10

Front brakes freed up, now onto the rears. I thought these were good but on further inspection the cylinder on one side had leaked soaking the shoes...

4 Replies

609 Views

Last post by davidoft1
12 May 2022, 09:20
Pierburg carb

Last post by southernscouse « 12 May 2022, 07:33
Replies: 7
by southernscouse » 04 May 2022, 12:20

So I have finally got my carb it’s H prefix so I know it’s a later one for my1.9dg 1986
Split it in two and cleaned it in a ultrasonic tank followed...

7 Replies

792 Views

Last post by southernscouse
12 May 2022, 07:33
Oil pumps

Last post by Ciaraneng « 11 May 2022, 20:14
Replies: 1
by southernscouse » 11 May 2022, 18:43

Seen on fb good results with a full flow oil pump they seem to be ones which have matched ports are they available in uk I know Marco mansi sell in...

1 Replies

458 Views

Last post by Ciaraneng
11 May 2022, 20:14
Broken down van just stopped. WHY?

Last post by Paul7502 « 11 May 2022, 19:17
Replies: 13
by Paul7502 » 10 May 2022, 18:32

T25 1600 CS diesel.

I was driving down the road everything fine when I lost power.

I rolled into a side road and had a look at the engine.

Oil was...

13 Replies

1177 Views

Last post by Paul7502
11 May 2022, 19:17
How much gasoline is there in the carburetor's float chamber?

Last post by Erik2 « 11 May 2022, 13:29
Replies: 4
by Erik2 » 09 May 2022, 13:56

Hi.
How much gasoline(in milliliters)is there in the carburetor's float chamber,
when it is full?(the needle shuts off the flow to the bowl).
I refer...

4 Replies

677 Views

Last post by Erik2
11 May 2022, 13:29
Diesel Starter Motors - compatibility ?

Last post by matt brighton « 11 May 2022, 10:47

by matt brighton » 11 May 2022, 10:47

Hi

Will a starter motor from a 1982 1.6 diesel engine fit a 1987 1.7 diesel engine ?

Suppliers show just two different part number for all...

0 Replies

1892 Views

Last post by matt brighton
11 May 2022, 10:47
Gearbox Issue

Last post by weimarbus « 10 May 2022, 17:43
Replies: 3
by randamonia » 09 May 2022, 14:41

Hi

First shakedown drive with the new engine (runs so sweeeeet!) and I had a gearbox issue. Coming off a slip way, I couldn't get out of 4th gear,...

3 Replies

645 Views

Last post by weimarbus
10 May 2022, 17:43
Heater Matrix for my watercooled T25 Petrol

Last post by fernsd « 10 May 2022, 14:42

by fernsd » 10 May 2022, 14:42

Hi,

I am looking to buy a Heater Matrix for my watercooled T25 Petrol. Cant get hold of part number: 251265313C

I found this one which has part...

0 Replies

1857 Views

Last post by fernsd
10 May 2022, 14:42
T25 Brake Vacuum Unit - off set connection

Last post by GeorgeR « 10 May 2022, 13:18
Replies: 8
by GeorgeR » 26 Apr 2022, 09:20

Hi All,
I'm new to the forum....so Hello!

I'm rebuilding a JX and managed to snap the brake vacuum pump connection. I brought a repair kit but the...

8 Replies

985 Views

Last post by GeorgeR
10 May 2022, 13:18
Front brake calipers - removing both pistons

Last post by aec « 10 May 2022, 10:56
Replies: 2
by aec » 03 May 2022, 12:08

I've got one of my calipers off for refurb, early ATE type with twin pistons. Dust seals were breaking up, but from what I can see of the pistons so...

2 Replies

476 Views

Last post by aec
10 May 2022, 10:56
Spring marking colors (not mentioned in the Wiki)?

Last post by Shatmepants « 09 May 2022, 18:17
Replies: 9
by Shatmepants » 16 Apr 2022, 20:51

I know there's a Wiki here for this, but it seems to be missing some of the colors/combinations. For example, I have a stock Syncro with stock front...

9 Replies

1068 Views

Last post by Shatmepants
09 May 2022, 18:17
Turbo Diesel getting hot very quickly when driving

Last post by davidoft1 « 09 May 2022, 18:16
Replies: 3
by cobblers » 09 May 2022, 16:43

A mate of mine has recently bought a Karmann Gypsy. It came with a 1.6TD in and he's just swapped it for a 1.9td out of a passat that was running...

3 Replies

631 Views

Last post by davidoft1
09 May 2022, 18:16
Manifold studs

Last post by maxstu « 09 May 2022, 12:33
Replies: 7
by sump » 08 May 2022, 13:04

Hi All,

Any one any experience of removing the three studs from the inlet manifold on a 1.9 DG water cooled engine?

They seem incredibly tight and...

7 Replies

633 Views

Last post by maxstu
09 May 2022, 12:33
VW T25 Loss of Power and Potential Miss Fire? Help Stuck in Italy!

Last post by DevonAid « 08 May 2022, 11:46
Replies: 6
by Blrsjer » 29 Apr 2022, 14:07

Hello all,

So we’ve taken my VW T25 1.9DG to Europe and she’s been going absolutely fine for a month now, however driving today we had a complete...

6 Replies

1097 Views

Last post by DevonAid
08 May 2022, 11:46
1985 1.9 76hp waterccoled oil leak.

Last post by Mocki « 08 May 2022, 11:30
Replies: 3
by Wilf1234 » 08 May 2022, 07:17

Hi.
We're looking at a t25 with a 1.9 water-cooled engine (possibly the 76hp). It's got an oil leak. Engine has 100k on it, runs OK and is in...

3 Replies

417 Views

Last post by Mocki
08 May 2022, 11:30
Gearbox 3rd and 4th gear

Last post by van_de_volk « 05 May 2022, 10:36
Replies: 3
by soniquethedog » 01 May 2022, 19:00

I e just purchased a second hand gearbox whilst mine is being rebuilt, but when I try and adjust the linkage, I can't get all the gears,when I tweak...

3 Replies

947 Views

Last post by van_de_volk
05 May 2022, 10:36
Clutch recommendation

Last post by van_de_volk « 05 May 2022, 10:28
Replies: 1
by mike9009 » 02 May 2022, 17:52

Evening all,

Well, I should hopefully have my reconditioned gearbox delivered this week.

Any recommendations for a clutch, or will any old one do?...

1 Replies

485 Views

Last post by van_de_volk
05 May 2022, 10:28
Starting procedure 2.1 DJ engine.

Last post by cobblers « 04 May 2022, 21:20
Replies: 5
by escovedo » 04 May 2022, 06:26

What is the correct start up procedure (cold and hot)
for the 2.1 DJ fuel injection vans.

5 Replies

616 Views

Last post by cobblers
04 May 2022, 21:20
Bringing a van back from the dead

Last post by aec « 04 May 2022, 08:57
Replies: 7
by aec » 02 May 2022, 21:39

What with one thing and another my poor van hasn't moved for about 4 years... I know, I know :( :oops:

Finally though I now have time to bring...

7 Replies

694 Views

Last post by aec
04 May 2022, 08:57
Engine Rebuild?

Last post by Stesaw « 01 May 2022, 13:19
Replies: 10
by Smiffo » 30 Apr 2022, 17:27

With the good weather here, and my van being 90% restored ( aside from the interior which is happening through July, ) I am considering whether it is...

10 Replies

966 Views

Last post by Stesaw
01 May 2022, 13:19
Problems with CU engine with twin weber conversion?

Last post by mike9009 « 01 May 2022, 11:28
Replies: 1
by Mona » 30 Apr 2022, 18:16

Hi All,

I'm looking at replacing my CT with a CU, are there any problems to be aware of with a twin weber conversion?

Thanks

Pete

1 Replies

451 Views

Last post by mike9009
01 May 2022, 11:28
Swapping Alternator Pully - How to remove them?

Last post by SurfT25 « 30 Apr 2022, 20:41
Replies: 3
by fresco3000 » 29 Apr 2022, 19:15

Hi Guys,

So thanks to Aidan my noise issues were diagnosed as the alternator screeching, on its way out and glad I got the warning!

I picked up a...

3 Replies

547 Views

Last post by SurfT25
30 Apr 2022, 20:41
amv 188 100.02. Oil squirters sealing paste.. Jx 1.6td

Last post by Rascal « 30 Apr 2022, 17:32

by Rascal » 30 Apr 2022, 17:32

I'm currently undertaking a 1.6td jx rebuild and the vw manual says that amv 188 100.02 is required for the piston oil squirters.
Not much info on...

0 Replies

1863 Views

Last post by Rascal
30 Apr 2022, 17:32
Weber Dual Carb Hex Bar Throttle Linkage

Last post by totallyconfused « 29 Apr 2022, 15:08

by totallyconfused » 29 Apr 2022, 15:08

Hi,

Putting dual Weber carbs on 1600 CT engine. I am struggling how to link my vans existing throttle cable to the hex bar linkage between my Weber...

0 Replies

1769 Views

Last post by totallyconfused
29 Apr 2022, 15:08
Tapping / Chain Like High Pitched Noises

Last post by fresco3000 « 27 Apr 2022, 18:23
Replies: 8
by fresco3000 » 25 Apr 2022, 17:12

Hi Guys,

It's that time of the year when something goes wrong.

This past couple of weeks a light high pitch tapping has developed and now at times...

8 Replies

780 Views

Last post by fresco3000
27 Apr 2022, 18:23
Identifying Between These 2 Starter Motors for an Aircooled CU

Last post by Aidan « 26 Apr 2022, 19:16
Replies: 1
by argeetee » 26 Apr 2022, 12:10

Hi, I’m hoping someone can help me. I’ve been supplied these 2 starters for my 1982 CU (engine no. CU132770 ). There are a few visual differences to...

1 Replies

289 Views

Last post by Aidan
26 Apr 2022, 19:16

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