Another tappet/litter question - engine noisy after Ratwell

Big lumps of metals and spanners.

Moderators: User administrators, Moderators

Locked
jamesandtheopenroad
Registered user
Posts: 693
Joined: 23 May 2010, 20:46
80-90 Mem No: 8279
Location: London

Another tappet/litter question - engine noisy after Ratwell

Post by jamesandtheopenroad »

Adjusted my lifters today using the Haynes instructions but with the Ratwell 1.5 turns from contact.

There was a small amount of movement in the arms so I pulled them away from the valve - around 1 to 2mm - before making the adjustment. Was that correct or should they have been pushed in?

Anyway the engine was incredibly noisy on start up. Took it out for a very quick drive and although it felt more responsive, the noise didn't die down. Doesn't sound like the usual bleed down tappet sound either. Sounds, well, mean.

Have I missed something?
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare

1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure

User avatar
sarran1955
Registered user
Posts: 1471
Joined: 11 Mar 2009, 18:51
80-90 Mem No: 6754
Location: 6, les Hauts de Sarran 19800, Sarran ,Limousin ,FRANCE

Re: Another tappet/litter question - engine noisy after Ratwell

Post by sarran1955 »

Hello,

Hydraulic tappets.. :)

Do them cold.. I drain the engine oil the night before when warm,,

Set up on TDC nr 1 cylinder..

Paint with tippex (or similar) a mark opposite (180 deg) the timing mark..

Then on nr1 cylinder .. both valves..

Hold adjusting screw steady and release the locking nut..

Take up any slack..making sure the pushrod is really well engaged top and bottom.. :roll:

Just when the screw touches.. I put 1 turn for an initial set up..

Using a socket on the end of the crank turn the engine 1/2 turn ANTI clockwise..

Now do nr 2 cylinder..

1/2 turn again .. nr 3....and so on..

Then turn the engine over a few times.. (clock wise)..

And recheck them again..

to 1 1/2 turns..

Works for me..

Cordialement,
:ok
Image

jamesandtheopenroad
Registered user
Posts: 693
Joined: 23 May 2010, 20:46
80-90 Mem No: 8279
Location: London

Re: Another tappet/litter question - engine noisy after Ratwell

Post by jamesandtheopenroad »

Thanks Sarran.

Adjusted them all from TDC but what do you mean make sure pushrod us engaging properly.

I undid the screws fully and them screwed them back in until touching, then 1.5 from there. Should the arms that they are in be touching too when the screw is out or have the slight gap I mentioned?

Thanks
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare

1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure

User avatar
sarran1955
Registered user
Posts: 1471
Joined: 11 Mar 2009, 18:51
80-90 Mem No: 6754
Location: 6, les Hauts de Sarran 19800, Sarran ,Limousin ,FRANCE

Re: Another tappet/litter question - engine noisy after Ratwell

Post by sarran1955 »

Hello,

Yes.. just touching .. meaning that there is no play between tappet..pushrod..rocker.. and valve..

then 1 or 1 1/2 turns..

Hope thats clearer.. :)

Cordialement,

:ok
Image

jamesandtheopenroad
Registered user
Posts: 693
Joined: 23 May 2010, 20:46
80-90 Mem No: 8279
Location: London

Re: Another tappet/litter question - engine noisy after Ratwell

Post by jamesandtheopenroad »

Rightio. I'll give it another go in the morning.
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare

1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure

jamesandtheopenroad
Registered user
Posts: 693
Joined: 23 May 2010, 20:46
80-90 Mem No: 8279
Location: London

Re: Another tappet/litter question - engine noisy after Ratwell

Post by jamesandtheopenroad »

Another quick question before I start. Do you have to drop the oil before adjustment or can it be done without draining?

Thanks
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare

1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure

User avatar
ghost123uk
Registered user
Posts: 6855
Joined: 10 Mar 2006, 10:15
80-90 Mem No: 2585
Location: John in Malpas, in the very S. W. part of Cheshire.
Contact:

Re: Another tappet/litter question - engine noisy after Ratwell

Post by ghost123uk »

I have never dropped the oil, and sarran1955's reference to it is the first time I heard of it. I know sarran1955 is a well experienced and expert engineer on these engines, but I can't see what dropping the oil from an engine would do re tappet adjustment :?
Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here

jamesandtheopenroad
Registered user
Posts: 693
Joined: 23 May 2010, 20:46
80-90 Mem No: 8279
Location: London

Re: Another tappet/litter question - engine noisy after Ratwell

Post by jamesandtheopenroad »

Okey dokey. Thanks again guys.

It's all a little nerve racking trying to tackle new things on a van. Never 100% you've done it right and any potential damage that may ensue.
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare

1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure

jamesandtheopenroad
Registered user
Posts: 693
Joined: 23 May 2010, 20:46
80-90 Mem No: 8279
Location: London

Re: Another tappet/litter question - engine noisy after Ratwell

Post by jamesandtheopenroad »

All done.

Purrrrr
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare

1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure

User avatar
ghost123uk
Registered user
Posts: 6855
Joined: 10 Mar 2006, 10:15
80-90 Mem No: 2585
Location: John in Malpas, in the very S. W. part of Cheshire.
Contact:

Re: Another tappet/litter question - engine noisy after Ratwell

Post by ghost123uk »

:ok

So was it simply 1.5 turns in from touching at TDC when cold ?
Was it Purrrr straight away or tap tap till primed up ?
Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here

jamesandtheopenroad
Registered user
Posts: 693
Joined: 23 May 2010, 20:46
80-90 Mem No: 8279
Location: London

Re: Another tappet/litter question - engine noisy after Ratwell

Post by jamesandtheopenroad »

Number 3 was still tap tap, but that's the one that always seems to be the drain down culprit. Compression on that one was down pre adjustment yesterday too, but didn't have time to do another test today. Will do one next week and just see how we get on from here.

Can't afford a new engone at the moment anyway.
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare

1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure

Locked