Another tappet/litter question - engine noisy after Ratwell
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Another tappet/litter question - engine noisy after Ratwell
Adjusted my lifters today using the Haynes instructions but with the Ratwell 1.5 turns from contact.
There was a small amount of movement in the arms so I pulled them away from the valve - around 1 to 2mm - before making the adjustment. Was that correct or should they have been pushed in?
Anyway the engine was incredibly noisy on start up. Took it out for a very quick drive and although it felt more responsive, the noise didn't die down. Doesn't sound like the usual bleed down tappet sound either. Sounds, well, mean.
Have I missed something?
There was a small amount of movement in the arms so I pulled them away from the valve - around 1 to 2mm - before making the adjustment. Was that correct or should they have been pushed in?
Anyway the engine was incredibly noisy on start up. Took it out for a very quick drive and although it felt more responsive, the noise didn't die down. Doesn't sound like the usual bleed down tappet sound either. Sounds, well, mean.
Have I missed something?
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
- sarran1955
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Re: Another tappet/litter question - engine noisy after Ratwell
Hello,
Hydraulic tappets..
Do them cold.. I drain the engine oil the night before when warm,,
Set up on TDC nr 1 cylinder..
Paint with tippex (or similar) a mark opposite (180 deg) the timing mark..
Then on nr1 cylinder .. both valves..
Hold adjusting screw steady and release the locking nut..
Take up any slack..making sure the pushrod is really well engaged top and bottom..
Just when the screw touches.. I put 1 turn for an initial set up..
Using a socket on the end of the crank turn the engine 1/2 turn ANTI clockwise..
Now do nr 2 cylinder..
1/2 turn again .. nr 3....and so on..
Then turn the engine over a few times.. (clock wise)..
And recheck them again..
to 1 1/2 turns..
Works for me..
Cordialement,

Hydraulic tappets..

Do them cold.. I drain the engine oil the night before when warm,,
Set up on TDC nr 1 cylinder..
Paint with tippex (or similar) a mark opposite (180 deg) the timing mark..
Then on nr1 cylinder .. both valves..
Hold adjusting screw steady and release the locking nut..
Take up any slack..making sure the pushrod is really well engaged top and bottom..

Just when the screw touches.. I put 1 turn for an initial set up..
Using a socket on the end of the crank turn the engine 1/2 turn ANTI clockwise..
Now do nr 2 cylinder..
1/2 turn again .. nr 3....and so on..
Then turn the engine over a few times.. (clock wise)..
And recheck them again..
to 1 1/2 turns..
Works for me..
Cordialement,


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Re: Another tappet/litter question - engine noisy after Ratwell
Thanks Sarran.
Adjusted them all from TDC but what do you mean make sure pushrod us engaging properly.
I undid the screws fully and them screwed them back in until touching, then 1.5 from there. Should the arms that they are in be touching too when the screw is out or have the slight gap I mentioned?
Thanks
Adjusted them all from TDC but what do you mean make sure pushrod us engaging properly.
I undid the screws fully and them screwed them back in until touching, then 1.5 from there. Should the arms that they are in be touching too when the screw is out or have the slight gap I mentioned?
Thanks
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
- sarran1955
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Re: Another tappet/litter question - engine noisy after Ratwell
Hello,
Yes.. just touching .. meaning that there is no play between tappet..pushrod..rocker.. and valve..
then 1 or 1 1/2 turns..
Hope thats clearer..
Cordialement,

Yes.. just touching .. meaning that there is no play between tappet..pushrod..rocker.. and valve..
then 1 or 1 1/2 turns..
Hope thats clearer..

Cordialement,


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Re: Another tappet/litter question - engine noisy after Ratwell
Rightio. I'll give it another go in the morning.
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
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Re: Another tappet/litter question - engine noisy after Ratwell
Another quick question before I start. Do you have to drop the oil before adjustment or can it be done without draining?
Thanks
Thanks
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
- ghost123uk
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Re: Another tappet/litter question - engine noisy after Ratwell
I have never dropped the oil, and sarran1955's reference to it is the first time I heard of it. I know sarran1955 is a well experienced and expert engineer on these engines, but I can't see what dropping the oil from an engine would do re tappet adjustment 

Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here
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Re: Another tappet/litter question - engine noisy after Ratwell
Okey dokey. Thanks again guys.
It's all a little nerve racking trying to tackle new things on a van. Never 100% you've done it right and any potential damage that may ensue.
It's all a little nerve racking trying to tackle new things on a van. Never 100% you've done it right and any potential damage that may ensue.
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
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Re: Another tappet/litter question - engine noisy after Ratwell
All done.
Purrrrr
Purrrrr
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
- ghost123uk
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- Joined: 10 Mar 2006, 10:15
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Re: Another tappet/litter question - engine noisy after Ratwell

So was it simply 1.5 turns in from touching at TDC when cold ?
Was it Purrrr straight away or tap tap till primed up ?
Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here
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Re: Another tappet/litter question - engine noisy after Ratwell
Number 3 was still tap tap, but that's the one that always seems to be the drain down culprit. Compression on that one was down pre adjustment yesterday too, but didn't have time to do another test today. Will do one next week and just see how we get on from here.
Can't afford a new engone at the moment anyway.
Can't afford a new engone at the moment anyway.
"our doubts are traitors, and make us lose the good we oft might win, by fearing to attempt" Mr W Shakespeare
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure
1990 VW T25 Transporter
1.9 DG 78ps
LPG'd by Gasure