Core Plug Popped On Today's Trip To Belgium
Moderators: User administrators, Moderators
Re: Core Plug Popped On Today's Trip To Belgium
OK, the saga continues... Core plug has been replaced and the head gasket has gone which will take a week or so to be repaired. As I have heard elsewhere, the garage are offering to fit a new/recon engine this weekend (before our re-booked ferry) if I find one. Having never done this before, I am wondering what my best bet is and how much I should be expecting to pay for either a repair or a new/recon engine? Also, where should I look for an engine apart from eBay and Just Campers?
- itchyfeet
- Registered user
- Posts: 12425
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: Core Plug Popped On Today's Trip To Belgium
I suggest you hire a van or buy a tent and fix the van at leisure
getting an engine quick will require removal of pants
any quick fix of current engine may well result in a large bill and if not done properly ( many garages don't remove pistons and liners to do lower seals) it may well fail again on holiday
getting an engine quick will require removal of pants
any quick fix of current engine may well result in a large bill and if not done properly ( many garages don't remove pistons and liners to do lower seals) it may well fail again on holiday
1988 DG WBX LPG Tin Top
itchylinks
itchylinks
Re: Core Plug Popped On Today's Trip To Belgium
Thanks for that advice... funnily enough, we had just decided to put the tent in our car and try to relax rather than blow our Euros on a cheap engine. I have to say we have lucked out with the garage we are using as two of the mechanics used to own T25's and they have been really helpful and honest with us all the way as we did rather land on them and a heavy workload this week.
-
- Registered user
- Posts: 817
- Joined: 22 Jun 2008, 12:55
- 80-90 Mem No: 11413
- Location: west yorks
Re: Core Plug Popped On Today's Trip To Belgium
Thats great advice from itchyfeet, never act in haste is something I've learned to my cost. If a salesman says the offer will end tomorrow,walk away. Don't make any rash decision/purchase if its over a hundred quid. Reflect on it,mull it over. You'll be glad you did.
-
- Registered user
- Posts: 891
- Joined: 20 Oct 2009, 18:42
- 80-90 Mem No: 16447
- Location: Somerset
- Contact:
Re: Core Plug Popped On Today's Trip To Belgium
...........and the best advice I got from this forum when doing my mates DF engine which had overheated, was to rebuild completely, as there will be all sorts of carp in the oil system leading to bottom end failures if you don't. When I stripped it down the lead on the camshaft bearings had melted into the oilways. The broken head studs and stuck thermostat bolts are all do-able with patience.
1.9D (AEF) pop-top. Aaaaahhhhh........that's better.

- ghost123uk
- Registered user
- Posts: 6855
- Joined: 10 Mar 2006, 10:15
- 80-90 Mem No: 2585
- Location: John in Malpas, in the very S. W. part of Cheshire.
- Contact:
Re: Core Plug Popped On Today's Trip To Belgium
If it's been overheated badly, yes, but I don't think the OP's engine has overheated.colinthefox wrote:rebuild completely, as there will be all sorts of carp in the oil system leading to bottom end failures if you don't
Leadcolinthefox wrote:When I stripped it down the lead on the camshaft bearings had melted

Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here
- Oldiebut goodie
- Registered user
- Posts: 7485
- Joined: 18 Apr 2008, 01:19
- 80-90 Mem No: 11135
- Location: Eastern Angle
Re: Core Plug Popped On Today's Trip To Belgium
Yep, white metal bearings contain lead, tin and other metals.
1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
- ghost123uk
- Registered user
- Posts: 6855
- Joined: 10 Mar 2006, 10:15
- 80-90 Mem No: 2585
- Location: John in Malpas, in the very S. W. part of Cheshire.
- Contact:
Re: Core Plug Popped On Today's Trip To Belgium
Ah, I never knew the coating on modern(ish) shell bearings was a lead alloy 

Last edited by ghost123uk on 25 Jul 2015, 10:54, edited 1 time in total.
Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here
- Oldiebut goodie
- Registered user
- Posts: 7485
- Joined: 18 Apr 2008, 01:19
- 80-90 Mem No: 11135
- Location: Eastern Angle
Re: Core Plug Popped On Today's Trip To Belgium
Like this table.

E D I T.
Haven't you ever noticed how heavy a box of new bearings is when you pick it up? It's far heavier than you would expect for such a small amount of metal. One function of the bearing is to allow small impurities that get through the oil filter to embed in the surface thus preventing wear elsewhere. Interesting function!

E D I T.
Haven't you ever noticed how heavy a box of new bearings is when you pick it up? It's far heavier than you would expect for such a small amount of metal. One function of the bearing is to allow small impurities that get through the oil filter to embed in the surface thus preventing wear elsewhere. Interesting function!
Last edited by Oldiebut goodie on 25 Jul 2015, 11:04, edited 1 time in total.
1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
- ghost123uk
- Registered user
- Posts: 6855
- Joined: 10 Mar 2006, 10:15
- 80-90 Mem No: 2585
- Location: John in Malpas, in the very S. W. part of Cheshire.
- Contact:
Re: Core Plug Popped On Today's Trip To Belgium

Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here
-
- Trader
- Posts: 17228
- Joined: 08 Jun 2009, 09:51
- 80-90 Mem No: 6908
- Location: Surrey Syncronaut #156
- Contact:
Re: Core Plug Popped On Today's Trip To Belgium
Melted bearings are a sure sign that its been converted to damp air and oil cooling....
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys