1986 1.9 dg watercooled t25 pushrod replacement
Moderators: User administrators, Moderators
-
- Registered user
- Posts: 50
- Joined: 21 Feb 2011, 08:48
- 80-90 Mem No: 14123
- Location: Mansfield, Nottinghamshire
1986 1.9 dg watercooled t25 pushrod replacement
Hello,
I have bit the bullet and ordered myself 8 telescopic push rods with seals to try and resolve my oil leak issue.
I shall be replacing the exhuast at the same time as that has seen better days.
What I am after is:
A rough guide on how they are replaced for my engine
I don't have to remove the heads or engine do I?
Many Thanks for your help
Dave
I have bit the bullet and ordered myself 8 telescopic push rods with seals to try and resolve my oil leak issue.
I shall be replacing the exhuast at the same time as that has seen better days.
What I am after is:
A rough guide on how they are replaced for my engine
I don't have to remove the heads or engine do I?
Many Thanks for your help
Dave
- Ian Hulley
- Registered user
- Posts: 12661
- Joined: 11 Oct 2005, 08:08
- 80-90 Mem No: 1323
- Location: Wirksworth, Derbyshire ... or at t'mill
Re: 1986 1.9 dg watercooled t25 pushrod replacement
To start with you'd be wise to buy a Haynes manual
Rocker cap off, rocker shaft assembly off (making carefull notes of order), pushrods can then be withdrawn, tube guards off (while you're doing the exhaust anyway
) and pushrod tubes then can be squashed and taken out.
And as they say refitting is the reverse etc etc. Never used tele tubes before but as someone said the other day they ain't rocket science.
Ian

Rocker cap off, rocker shaft assembly off (making carefull notes of order), pushrods can then be withdrawn, tube guards off (while you're doing the exhaust anyway

And as they say refitting is the reverse etc etc. Never used tele tubes before but as someone said the other day they ain't rocket science.
Ian
The Hulley's Bus
1989 2.1DJ Trampspotter
LPG courtesy of Steve @ Gasure
1989 2.1DJ Trampspotter
LPG courtesy of Steve @ Gasure
-
- Registered user
- Posts: 50
- Joined: 21 Feb 2011, 08:48
- 80-90 Mem No: 14123
- Location: Mansfield, Nottinghamshire
Re: 1986 1.9 dg watercooled t25 pushrod replacement
Many thanks Ian, your a great help
I have a manual and have had a quick butchers at it, just wondered if there was anything special needed to be done with these being telescopic?
Will have a have a go at the weekend at them.
Dave
I have a manual and have had a quick butchers at it, just wondered if there was anything special needed to be done with these being telescopic?
Will have a have a go at the weekend at them.
Dave
- Ian Hulley
- Registered user
- Posts: 12661
- Joined: 11 Oct 2005, 08:08
- 80-90 Mem No: 1323
- Location: Wirksworth, Derbyshire ... or at t'mill
Re: 1986 1.9 dg watercooled t25 pushrod replacement
Good luck with the exhaust studs 

The Hulley's Bus
1989 2.1DJ Trampspotter
LPG courtesy of Steve @ Gasure
1989 2.1DJ Trampspotter
LPG courtesy of Steve @ Gasure
- kevtherev
- Registered user
- Posts: 18832
- Joined: 23 Oct 2005, 20:13
- 80-90 Mem No: 2264
- Location: Country estate Wolverhampton Actually
Re: 1986 1.9 dg watercooled t25 pushrod replacement
it would be a whole lot easier with the engine out..
Taking the engine out is easier than what you will eventually do to the tubes, believe it or not
Taking the engine out is easier than what you will eventually do to the tubes, believe it or not

AGG 2.0L 8V. (Golf GTi MkIII)
-
- Registered user
- Posts: 50
- Joined: 21 Feb 2011, 08:48
- 80-90 Mem No: 14123
- Location: Mansfield, Nottinghamshire
Re: 1986 1.9 dg watercooled t25 pushrod replacement
I know, I have heard about the exhuast studs already - have to see if lucks on myside
Undecided whether to remove engine to do the job or not??

Undecided whether to remove engine to do the job or not??

- Mocki
- Membership Admin
- Posts: 17289
- Joined: 29 Sep 2005, 09:27
- 80-90 Mem No: 428
- Location: Mansfield Notts
- Contact:
Re: 1986 1.9 dg watercooled t25 pushrod replacement
cant see why you want to go to all the hassle of taking the engine out to replace push rod tubes with telescopic ones.
my advice..... keep note which push rod belongs where, and take care that they are corectly seated engine end when you put them back......
my advice..... keep note which push rod belongs where, and take care that they are corectly seated engine end when you put them back......
Steve
tel / txt O7947-137911

________________
1989 2.1LpgWBX HiTop Leisuredrive Camper
1988 2.1 Auto Caravelle TS TinTop Camper
tel / txt O7947-137911
________________
1989 2.1LpgWBX HiTop Leisuredrive Camper
1988 2.1 Auto Caravelle TS TinTop Camper
- kevtherev
- Registered user
- Posts: 18832
- Joined: 23 Oct 2005, 20:13
- 80-90 Mem No: 2264
- Location: Country estate Wolverhampton Actually
Re: 1986 1.9 dg watercooled t25 pushrod replacement
Eahaust nuts are easy with heat... lot's of heat and they will come off easy
AGG 2.0L 8V. (Golf GTi MkIII)
- ermie571
- Registered user
- Posts: 4970
- Joined: 11 Oct 2005, 11:11
- 80-90 Mem No: 2129
- Location: Minster-on-Sea, Kent: Member 2129 07784052288
Re: 1986 1.9 dg watercooled t25 pushrod replacement
Golfy - where did you get said push rods...and if you could do some photos that wouuld be wicked. Although not conclusive - there's a good chance that I have a leaky tube or two....so pictures would be good!
Em
x
Em
x
2.1 DJ 1990 Caravelle (died and gone to heaven)
2.0 AGG (1997 ish) 1984 transporter LPG
2.0 AGG (1997 ish) 1984 transporter LPG
-
- Registered user
- Posts: 50
- Joined: 21 Feb 2011, 08:48
- 80-90 Mem No: 14123
- Location: Mansfield, Nottinghamshire
Re: 1986 1.9 dg watercooled t25 pushrod replacement
Purchased a set of these
http://www.machine7.com/product.php?xProd=11035" onclick="window.open(this.href);return false;
will take some pics, when I get round to it.
http://www.machine7.com/product.php?xProd=11035" onclick="window.open(this.href);return false;
will take some pics, when I get round to it.