non starting 1.9 diesel - less jip more go

Big lumps of metals and spanners.

Moderators: User administrators, Moderators

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Post by HarryMann »

Re: VegOil..

Are there any signs of the top injector pump seal or the throttle lever arm bush/seal leaking...

REgardless it is possible that air might be getting in*, have you checked the tightening of the screws holding the main body down

I think AndyS might say there is a 'very big chance of this!', however, check that fuel filter, the attachment of the return line to the filter top, etc.

Prob best to just change it regardless, to eliminate that!

The 80-90 Tech Wikipedia Your 1st port of call :idea

Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

User avatar
Louey
Registered user
Posts: 5274
Joined: 30 Sep 2005, 14:24
80-90 Mem No: 1108
Location: South side nr J3 M42, Birmingham

Post by Louey »

Thanks for sticking with me on this one - I'll get it going properly this week.

:evil: THEN SELL IT :twisted:

going shopping at the weekend
Louey

▀▄▀▄▀▄▀▄█▓▒░ Camping is in my blood! ▒▓█▀▄▀▄▀▄▀▄▀

User avatar
Louey
Registered user
Posts: 5274
Joined: 30 Sep 2005, 14:24
80-90 Mem No: 1108
Location: South side nr J3 M42, Birmingham

Post by Louey »

Had enough, spent a few hours out on the van (and dodging rain and hailstones) checking electrical connections on the GP relay and then ran a wire upto the dahs off the GP buzzbar to a light on the dahs to indicate when the GPs are warming up.

The GPs stay on for about 40secs - fired the van up, nothing but a splutter.

Put a new fuel filter on - incidently, when I undid the drain screw on the old one (whilst still in place) there was a woosh of air and some gurgling). Put the new one on, primed it with a few turn overs and opened an injector pipe, used the priming bulb on the fuel line.

Fire it up - fired up nicely - let it run for about 10 minutes, checked the clear fuel line - no bubbles, gave it some revs, seemed OK, a bit loud a clackety but OK.

Thought about taking it for a test run, put foot on clutch - feck all there, tried putting it inot reverse, BANG, stalled the stoopid bllomin van :evil:

Looked at brake fluid resorvoir, a bit low - bit dark to exactly how low, topped it up. Pumped brake and clutch. Clutch is ighter than a supermodels dinner plate.

Tried tunring engine over to see if the hydraulics/ vacumn system just needed the engine running becasue it has been sitting for nearly most of the last 3 feckin weeks :evil: Just turns and attempts to start but not even a splutter.

Anybody want a scrap van???????? :evil:
Louey

▀▄▀▄▀▄▀▄█▓▒░ Camping is in my blood! ▒▓█▀▄▀▄▀▄▀▄▀

User avatar
Mocki
Membership Admin
Posts: 17286
Joined: 29 Sep 2005, 09:27
80-90 Mem No: 428
Location: Mansfield Notts
Contact:

Post by Mocki »

i recon youve shot the fuel system with the chip fat mate.
I had a astra van that wouldnt start in much the very same way, replaced glowplugs, filter ect, still no good, changed the injectors, improoved it but still pooh, turned out it was the pump in the end.........

prime it and it would go, leave it 5 mins, and try again, splutter splutter naff all........

needs a DJ dropping in i recon :lol:
Steve
tel / txt O7947-137911
👀
________________

1989 2.1LpgWBX HiTop Leisuredrive Camper
1988 2.1 Auto Caravelle TS TinTop Camper 
 

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Post by HarryMann »

HarryMann wrote:Re: VegOil..

Are there any signs of the top injector pump seal or the throttle lever arm bush/seal leaking...:?:

Regardless it is possible that air might be getting in*, have you checked the tightening of the screws holding the main body down :?:

I think AndyS might say there is a 'very big chance of this!', however, check that fuel filter, the attachment of the return line to the filter top, etc.

Make sure that fuel filter return line fitting on the top of the filter is very secure, if its running and you wiggle it about you might see bubbles come up the fuel feed line... a sure sign.
Otherwise Mocki's prob right, its the pump due Vegoil rotting the seals.

What pump do you need Louey, I asked before, is it a TD? I've got one you can have.. owe you for shed storage anyway :)

The 80-90 Tech Wikipedia Your 1st port of call :idea

Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

User avatar
Louey
Registered user
Posts: 5274
Joined: 30 Sep 2005, 14:24
80-90 Mem No: 1108
Location: South side nr J3 M42, Birmingham

Post by Louey »

HarryMann wrote:
What pump do you need Louey, I asked before, is it a TD? I've got one you can have.. owe you for shed storage anyway :)

Thanks Clive, but I@m not prepared to spend anymore time and money on it - I have a spare pump, its a non turbo BTW.
Louey

▀▄▀▄▀▄▀▄█▓▒░ Camping is in my blood! ▒▓█▀▄▀▄▀▄▀▄▀

User avatar
Oldiebut goodie
Registered user
Posts: 7502
Joined: 18 Apr 2008, 01:19
80-90 Mem No: 11135
Location: Eastern Angle

Post by Oldiebut goodie »

Louey wrote: Put a new fuel filter on - incidently, when I undid the drain screw on the old one (whilst still in place) there was a woosh of air and some gurgling). Put the new one on, primed it with a few turn overs and opened an injector pipe, used the priming bulb on the fuel line.


To my way of thinking this sounds like a vacuum in the fuel line. Fuel is draining back until the line is clear, upon starting suction is blocking line in tank again after a little running.Partial blockage is allowing idle but not enough for revs.
Rick
1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Post by HarryMann »

incidently, when I undid the drain screw on the old one (whilst still in place) there was a woosh of air and some gurgling).

Partial blockage - You could be right there, a whoosh and some gurgling is not normal, a weep of water and then some fuel trickling down, but a whoosh...

Blow back down the fuel feed line from the filter back to tank?

The 80-90 Tech Wikipedia Your 1st port of call :idea

Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

User avatar
Louey
Registered user
Posts: 5274
Joined: 30 Sep 2005, 14:24
80-90 Mem No: 1108
Location: South side nr J3 M42, Birmingham

Post by Louey »

I've never been able to drain fuel off the filter, always either nothing or the gurgle.
Louey

▀▄▀▄▀▄▀▄█▓▒░ Camping is in my blood! ▒▓█▀▄▀▄▀▄▀▄▀

User avatar
Louey
Registered user
Posts: 5274
Joined: 30 Sep 2005, 14:24
80-90 Mem No: 1108
Location: South side nr J3 M42, Birmingham

Post by Louey »

Oldiebut goodie wrote:To my way of thinking this sounds like a vacuum in the fuel line. Fuel is draining back until the line is clear, upon starting suction is blocking line in tank again after a little running.Partial blockage is allowing idle but not enough for revs.
Rick

I may try to get it running so I can sell it easily instead of a non runner.

How do I go about solving this?? new fuel lines? Drain fuel tank? New pump??
Louey

▀▄▀▄▀▄▀▄█▓▒░ Camping is in my blood! ▒▓█▀▄▀▄▀▄▀▄▀

User avatar
Oldiebut goodie
Registered user
Posts: 7502
Joined: 18 Apr 2008, 01:19
80-90 Mem No: 11135
Location: Eastern Angle

Post by Oldiebut goodie »

Reading back it seems that you may have been running svo or wvo - you haven't got a build up of sludge in your fuel tank have you? Someone with more knowledge of the pitfalls may be able to help on this - I've heard of "jellyfying" when the tank has a frog spawn type substance build up.(I run with about 20% wvo but have not been using it long enough yet to have encountered any problems) Only cure for that is dropping the tank and cleaning it out apparently.
Rick
1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶

User avatar
Louey
Registered user
Posts: 5274
Joined: 30 Sep 2005, 14:24
80-90 Mem No: 1108
Location: South side nr J3 M42, Birmingham

Post by Louey »

well its running, restarting and changes gear and stops OK

THANKS MARCUS and lovely to see you as well Tracy :D

Turns out the timing was out quite a bit - not been tuned properly since I fitted the engine 3 yeas ago. It caused poor starting. The clutch system was bled too. Marcus also tidies up a 'few' looses cables and pointed out a few other potential hazards :whistle
Louey

▀▄▀▄▀▄▀▄█▓▒░ Camping is in my blood! ▒▓█▀▄▀▄▀▄▀▄▀

andymacdonald30
Registered user
Posts: 145
Joined: 08 Nov 2008, 18:22
80-90 Mem No: 6987
Location: Aldershot

Non stsrter

Post by andymacdonald30 »

Glad to see the problem is sorted

I had exactly the same thing on my oil burner
Changed the bottom pully and the thiming sliped by 1 notch

Took me ages to find the problem

Andy
2002 T4 Caravelle 2.5 tdi chipped and messed with

User avatar
Louey
Registered user
Posts: 5274
Joined: 30 Sep 2005, 14:24
80-90 Mem No: 1108
Location: South side nr J3 M42, Birmingham

Post by Louey »

it took someone who fixes dervs every day and knows what to listen out for
Louey

▀▄▀▄▀▄▀▄█▓▒░ Camping is in my blood! ▒▓█▀▄▀▄▀▄▀▄▀

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Post by HarryMann »

It also shows that however useful the Tech Advice forum is, advice has to be based on a whole lot of assumptions and in many circumstances can never be a substitute for a hands-on professional mechanic in attendance.

The 80-90 Tech Wikipedia Your 1st port of call :idea

Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

Locked