Mk IV carrier

Post by **poshbuggers** » 17 May 2008, 17:05

Great job Pete.

Glad you stuck in there through all the neighsaying and moaning.

A fabrication job as complex as this takes time to do right and you seem to have been faithful to the original (better than?) and achieved a well finished end product too.

Simon (Baxter) has done the same with his AAZ kit and I just want to say that I hope you make your money back as far as the time and effort you have invested in them.

Product-wise, I can't see why not. They're cracking!

Post by **more speed** » 17 May 2008, 21:34

syncropete wrote:Analysis of an M12 bolt secured into a block made from SG cast iron.
THREAD DETAILS
______________
Fastener Diameter = 12.000 mm
Thread Pitch = 1.750 mm
Thread: M12 x 1.75 - 6g/6H Coarse Thread Series
EXTERNAL THREAD
Maximum Major Dia. = 11.966 mm
Minimum Major Dia. = 11.701 mm
Maximum Pitch Dia. = 10.829 mm
Minimum Pitch Dia. = 10.679 mm
Maximum Minor Dia. = 10.072 mm
Minimum Minor Dia. = 9.602 mm
Material: Property Class 10.9 (Diameter Range M5 - M100)
Minimum Tensile Strength = 1040.00 MPa
Maximum Tensile Strength = 1230.00 MPa
Ratio of the shear to tensile strength = 0.580
Minimum Shear Strength = 603.00 MPa
A chamfer is present on the end of the thread.
Length of Chamfer = 2.000 mm
INTERNAL THREAD
Minimum Major Dia. = 12.000 mm
Maximum Pitch Dia. = 11.063 mm
Minimum Pitch Dia. = 10.863 mm
Maximum Minor Dia. = 10.441 mm
Minimum Minor Dia. = 10.106 mm
Note: The Tapping Drill Dia. has been used to determine the
shear area of the internal thread rather than the maximum
size of the Minor Diameter. However, using the maximum size
of the Minor Dia., if this is applicable, will give a lower
thread stripping strength!
Tapping Drill Diameter = 10.200 mm
Radial engagement with the external thread = 83.8%
Thread Engagement Length = 15.00 mm
Bellmouthing Ratio = 1.03 mm
Length of Bellmouthing = 6.00 mm
Material: Spheroidal Graphite Cast Iron
Minimum Tensile Strength = 500.00 MPa
Ratio of the shear to tensile strength = 0.900
Minimum Shear Strength = 450.00 MPa
The hole is countersunk on one side only.
Countersink Diameter = 13.000 mm
Countersink angle = 90.00 degrees
Thread Friction Details
Black oxide steel external thread, internal thread in cast
iron, no lubricant.
Thread Friction Value = 0.120
DERIVED INFORMATION
___________________
Basic Pitch Dia. d2 = 10.863 mm
Basic Minor Dia. d1 = 10.106 mm
Nominal Minor Dia. d3 = 9.853 mm
Stress Diameter of the Thread = 10.358 mm
Theoretical Stress Area - External Thread = 84.267 mm²
Minimum Stress Area - External Thread = 80.762 mm²
Maximum Stress Area - External Thread = 85.776 mm²
Nominal Root Area of the External Thread = 76.247 mm²
RESULTS
________
Effective Length of Thread Engagement = 12.932 mm
Shear Area of the Internal Thread per mm = 26.117 mm²
Shear Area of the Internal Thread = 337.743 mm²
Shear Area of the External Thread per mm = 21.086 mm²
Shear Area of the External Thread = 264.728 mm²
Internal to External Thread Strength ratio = 0.61337
Boss/Nut Dilation Factor C1 = 1.00000
External Thread Bending Factor C2 = 0.89700
Internal Thread Bending Factor C3 = 1.02258
Direct Forces to fail the Fastener:
Minimum Tensile Force to fail the Fastener = 83992.781 N
Maximum Tensile Force to fail the Fastener = 105504.050 N
Fastener Failure Forces Allowing for Combined Tension-
Torsion Loading:
Minimum Tension-Torsion Failure Load = 74263.460 N
Maximum Tension-Torsion Failure Load = 93883.693 N
When the bolt/screw is being tightened it experiences both
tension and torsion. The effect of this is that the
bolt/screw will fail at a lower force then if only a
directly applied force is applied. Higher the thread
friction value, higher will be the induced torsion and lower
will be the direct force that results in fastener failure.
Thread Stripping Forces:
Minimum External Thread Stripping Force = 143188.827 N
Minimum Internal Thread Stripping Force = 155416.303 N
Relative to Torque Tightening:
Factor of Safety - External Thread = 1.525
Factor of Safety - Internal Thread = 1.655
Critical Length of Thread Engagement = 10.547 mm
NOTE
Because the upper limit of the force to cause tensile fracture
of the fastener of 105504 N is smaller than the external thread
stripping force of 143189 N and the internal thread stripping
force of 155416 N; the fastener will fail by tensile fracture
before either the internal or external thread will strip. If
bolt breaks on tightening, it is obvious that a replacement is
required. Thread stripping tends to be gradual in nature. If
the thread stripping mode can occur, assemblies may enter into
service which are partially failed, this may have disastrous
consequences. Hence, the potential of thread stripping of both
the internal and external threads must be avoided if a reliable

You either have a degree in metal engineer and fabrication or your a sales man for nuts and bolts.

In my haste to look at your product i missed the bit were Harrymann stated that it now has wrap around hinges, posted on brickyard.

Post by **..lee..** » 17 May 2008, 23:24

are them strong bolts then, tuff like, you know what i mean, ard.

Post by **syncropete** » 28 May 2008, 20:41

To keep the thread going.....
All parts will be with me by the time I get back from holiday on wednesday.Steel stock is cut and drilled. 10 carriers are already spoken for. 20 available in either left or right. Will post pictures of final product, as soon as powder coated.

Pete

Post by **..lee..** » 28 May 2008, 22:21

recon i`ve lost 4 mpg by having spare wheels on the roof