***LIST OF THINGS TO DO WHEN FITTING A GTi MOTOR PLEASE***

Alternative power-plants and transplants (GTi, Porsche, Subaru, Audi, diesel etc). Discussion and Q&A last answered over 2 years ago.
You may also want to visit the Wiki(pedia) for a more structured index of T25 repair, maintenance, technical and ownership topics.

Moderators: User administrators, Moderators

Locked
Tommy D
Registered user
Posts: 61
Joined: 07 Jan 2007, 15:56
80-90 Mem No: 0
Location: South Manchester

***LIST OF THINGS TO DO WHEN FITTING A GTi MOTOR PLEASE***

Post by Tommy D »

Has anyone got a list of things that i have to do when putting a gti 8v motor in my wedge?!?!?! any info would be great.
cheers tommy d 8)

User avatar
Westy.Club.Joker
Registered user
Posts: 484
Joined: 18 Sep 2006, 19:37
80-90 Mem No: 2863
Location: Sunny Lancs. 1988 1.6TD Westfalia Club Joker pop-top

Post by Westy.Club.Joker »

Have a look round the modified section m8 Plenty of good info in there
Keep it real.


Search first - ask second ;>}

User avatar
HarryMann
Admin/Mod
Posts: 9608
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Post by HarryMann »

Yes, check the clearance between the inlet manifold and the nearside chassis rail inner plate before you finally fit it - if its a high-block 2-litre, you'll need to clearance it 'before' you finally fit. If you're fitting with 50 degree diesel kit, you either cut and weld the chassis rail (see Wiki article) or slightly slot the engine mounts to move the engine over about 1/2"

The 80-90 Tech Wikipedia Your 1st port of call :idea

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

Sir Chad
Registered user
Posts: 85
Joined: 16 Apr 2006, 20:50
80-90 Mem No: 3969
Location: West Sussex

Post by Sir Chad »

one to add to the list is sussing out the fuel pump...
mount it at a point lower than the fuel tank so that you don't need a lift pump. Mine has four pipes - the top 2 (next to each other and plastic) are the return pipes.. engine-pump-tank they're arrowed so that should help.
Of the lower 2 the one going thru the filter goes to the engine and the remaining one is feed from the tank.
Good luck
Chad

User avatar
VWbabe
Registered user
Posts: 3
Joined: 03 Feb 2006, 23:59
80-90 Mem No: 0
Location: Lancashire
Contact:

Post by VWbabe »

HarryMann wrote:Yes, check the clearance between the inlet manifold and the nearside chassis rail inner plate before you finally fit it - if its a high-block 2-litre, you'll need to clearance it 'before' you finally fit. If you're fitting with 50 degree diesel kit, you either cut and weld the chassis rail (see Wiki article) or slightly slot the engine mounts to move the engine over about 1/2"

Alternatively......use a nice big lump hammer....he!!!! he!! he! lol.
Girls - don't ever expect to be more important than his van! Instead, love it just as much!

User avatar
HarryMann
Admin/Mod
Posts: 9608
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Post by HarryMann »

you'll need to clearance it 'before' you finally fit.

:)

In our case someone did, and it still doesn't - fit :shock:

.. but looks a right mess :(

The 80-90 Tech Wikipedia Your 1st port of call :idea

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

User avatar
VWbabe
Registered user
Posts: 3
Joined: 03 Feb 2006, 23:59
80-90 Mem No: 0
Location: Lancashire
Contact:

Post by VWbabe »

Find a diesal van and take EVERYTHING that connects the engine to the van. Most of it will come in handy.

Our biggest problem was the conversion from Aircooled to watercooled (as many of you witnessed on the way to vanfest when we had to pull over on the hard shoulder - thanks to the MANY MANY people who offered their help)
Girls - don't ever expect to be more important than his van! Instead, love it just as much!

Tommy D
Registered user
Posts: 61
Joined: 07 Jan 2007, 15:56
80-90 Mem No: 0
Location: South Manchester

Post by Tommy D »

cheers guys.

Tommy D
Registered user
Posts: 61
Joined: 07 Jan 2007, 15:56
80-90 Mem No: 0
Location: South Manchester

Post by Tommy D »

just realised that it is on an adaptor plate so it sits flush and dosent need none of that diesle kit malarky :D

Locked