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Most liked posts	Author	Posted	Liked	Forum
Draining cooling system	ajsimmo	20 Jul 2026, 20:16	Once this week	Mechanical
Headgasket failure	mioba	20 Jul 2026, 18:55	Once this week	Mechanical

Topics

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Last post

Fuels

Last post by kentishvanman « 19 Jul 2023, 21:23
Replies: 3
by kentishvanman » 19 Jul 2023, 09:55

Normally run on lpg but have not got any on board at the moment. Am having trouble nowadays locating garages with an E5 fuel pump.
Anyone had any...

3 Replies

947 Views

Last post by kentishvanman
19 Jul 2023, 21:23
Thermostat Housing pipes

Last post by Aidan « 19 Jul 2023, 19:00
Replies: 2
by Buggy83 » 19 Jul 2023, 12:16

Hi looking for some help where do the pipes go on the thermostat housing.Please see photo.

2 Replies

730 Views

Last post by Aidan
19 Jul 2023, 19:00
1990 T25 TD5 gearbox

Last post by TonyR « 18 Jul 2023, 21:18
Replies: 19
by TonyR » 18 Jun 2023, 22:00
1

2
Hi, folks. My beloved Ziegel (P.5. Engine number JX198413)suffered gearbox failure almost a year ago and has since been sitting on the yard of my...
19 Replies

3517 Views

Last post by TonyR
18 Jul 2023, 21:18
Carb issues.

Last post by Hinesy « 17 Jul 2023, 21:32
Replies: 14
by MHines » 28 Jun 2023, 18:34

Hi everyone.

New to the forum with my second T25. First was a 88 LHD German import wondow van with the JX engine.

My current van is a 87 DG powered...

14 Replies

2193 Views

Last post by Hinesy
17 Jul 2023, 21:32
T25 1.9 petrol oil pressure problems

Last post by R0B « 17 Jul 2023, 20:33
Replies: 43
by Ginojasper » 10 Dec 2016, 10:06
1

2

3
I'm in need af a mechanic who can check the oil pressure for me and see if it's faulty sensor or pressure and see if anything can be done to...
43 Replies

16425 Views

Last post by R0B
17 Jul 2023, 20:33
Avo Ajustable Shocks(how to adjust)

Last post by rosco « 17 Jul 2023, 11:17
Replies: 2
by gollfy » 17 Jul 2023, 09:41

Hi All,

Got some Avo adjustable shocks for my T25. Which way do I turn the adjustment to make them stiffer, never had any documentation with...

2 Replies

837 Views

Last post by rosco
17 Jul 2023, 11:17
How to change the brake light switch ?

Last post by SurfT25 « 14 Jul 2023, 20:19
Replies: 3
by SurfT25 » 12 Jul 2023, 17:55

Need to change my hydraulic brake light switch but how ?
Have been through wiki cant find this subject.
1.Can I just quickly undo and replace brake...

3 Replies

1548 Views

Last post by SurfT25
14 Jul 2023, 20:19
Which oil - T25 1.9 litre watercooled engine

Last post by DJBuddy « 14 Jul 2023, 06:35
Replies: 15
by fernsd » 22 Oct 2020, 18:13
1

2
Hi,

Please could someone advice which oil I need for my T25 1.9 litre water-cooled engine.

It seems to be all confusing on the internet. Some say...
15 Replies

13783 Views

Last post by DJBuddy
14 Jul 2023, 06:35
1.9DG struggling to start cold, dies on throttle, no guts.

Last post by ianio « 13 Jul 2023, 15:10
Replies: 7
by ianio » 10 Jul 2023, 14:15

Hi,

first post and i have to admit to being beaten. in more ways than one. i recently married into a T25 issue. im for the Aircooled myself.

The...

7 Replies

1250 Views

Last post by ianio
13 Jul 2023, 15:10
New van with oil leak

Last post by Enya1990 « 12 Jul 2023, 20:06
Replies: 15
by Enya1990 » 12 Jul 2023, 15:39
1

2
Hey guys I'm new to this forum as me and my partner have just bought a 1990 T25 2.5 diesel starts perfectly and runs fine and bodywork is very good...
15 Replies

1998 Views

Last post by Enya1990
12 Jul 2023, 20:06
fuel tank.

Last post by lexussoarer1996 « 10 Jul 2023, 21:22
Replies: 8
by lexussoarer1996 » 10 Jul 2023, 15:36

just removed the fuel tank to sort a leak when full, this turned out to be a broken plastic fitting on the top of the tank , decided to clean and...

8 Replies

1120 Views

Last post by lexussoarer1996
10 Jul 2023, 21:22
Topic: CLUNK!... crank locked up (Auto)

Last post by maxstu « 10 Jul 2023, 20:09
Replies: 42
by chris7ian » 11 Mar 2023, 15:04
1

2

3
Some months ago I finally got around to having my transmission fluid leak resolved, but now I have an unrelated, non-starting issue...

After a...
42 Replies

7441 Views

Last post by maxstu
10 Jul 2023, 20:09
DT Gearbox Drive Flange Removal

Last post by Aidan « 10 Jul 2023, 17:07
Replies: 17
by Robsey » 20 Apr 2023, 18:48
1

2
Hi all,

This should be an easy one to answer.
As part of my van rebuild (1983 1.9DF van), I am planning to replace all the gaskets and seals on the...
17 Replies

2224 Views

Last post by Aidan
10 Jul 2023, 17:07
Can't get into first gear

Last post by pleasestartnow « 10 Jul 2023, 11:22
Replies: 14
by pleasestartnow » 08 Jul 2023, 09:08

New day new problem. Drove into the village this morning and along the way had to stop at a round about. When I went to go I couldn't engage first...

14 Replies

2116 Views

Last post by pleasestartnow
10 Jul 2023, 11:22
Idle adjustment screw location 1.9 petrol

Last post by HuwLizzievan « 10 Jul 2023, 10:57
Replies: 4
by HuwLizzievan » 08 Jul 2023, 12:43

Hi could anyone help me locate the idle adjustment screw in a 1987 1.9l petrol T25 please. RHD

4 Replies

1536 Views

Last post by HuwLizzievan
10 Jul 2023, 10:57
Rubbing noise going uphill.

Last post by pleasestartnow « 07 Jul 2023, 16:59
Replies: 28
by pleasestartnow » 03 Jul 2023, 13:12
1

2
Bit of a vague description I know but today we were travelling about 90km and about 20km into the journey as we were going up a long (Not steep)...
28 Replies

4062 Views

Last post by pleasestartnow
07 Jul 2023, 16:59
Clutch Suppliers

Last post by KimKimKim « 07 Jul 2023, 11:02
Replies: 3
by KimKimKim » 05 Jul 2023, 08:30

Hi Folks
I have a 1990 T25 Autosleeper. Petrol 1.9 DG ( Otto ? ) engine. 5 gears.

I am looking for a new clutch and Slave Cylinder. i have found...

3 Replies

760 Views

Last post by KimKimKim
07 Jul 2023, 11:02
Coolant issues!

Last post by Arripay « 07 Jul 2023, 08:20
Replies: 3
by Alex chester » 04 Jul 2023, 09:16

Hi All, I'm new here. This post refers to my T25 caravelle 1986 1.9 petrol.

After coming home from work, I noticed the T25 has a coolant leak out of...

3 Replies

857 Views

Last post by Arripay
07 Jul 2023, 08:20
1.9 Digijet automatic starts then stalls

Last post by tobydog « 06 Jul 2023, 22:39
Replies: 5
by JamesS » 01 Jul 2023, 18:31

I realise there are a lot of posts on similar topics - I've read most of them, but still struggling.

My van is a 1985 1.9l petrol Digijet with an...

5 Replies

944 Views

Last post by tobydog
06 Jul 2023, 22:39
T25 Exhaust

Last post by R0B « 04 Jul 2023, 17:02
Replies: 3
by STEPHEN ONEILL » 03 Jul 2023, 17:11

Hi, I'm back again, I have a 1980 Aircooled 2L T25, can any body recommend where i can get a full exhaust system and the heater exchanges fitted, as...

3 Replies

927 Views

Last post by R0B
04 Jul 2023, 17:02
Tappet adjuster screw wear?

Last post by ajsimmo « 03 Jul 2023, 13:50
Replies: 9
by Shinnster » 01 Jul 2023, 16:50

Hi all,

My engine has started to make a rattly noise, which i thought was tappets so i adjusted them today (still noisy though)
but i noticed when...

9 Replies

1615 Views

Last post by ajsimmo
03 Jul 2023, 13:50
Crankcase pressure

Last post by Mick.source « 03 Jul 2023, 13:02
Replies: 5
by Mick.source » 02 Jul 2023, 13:15

Took my T25 JX round the block this morning to test as i have blue/white smoke coming from the exhaust, the engine starts first time and sits there...

5 Replies

1053 Views

Last post by Mick.source
03 Jul 2023, 13:02
Pierburg 2E Carburettor

Last post by Stesaw « 02 Jul 2023, 22:42
Replies: 13
by Dave Mason » 10 Apr 2021, 08:46

Hi all

1987 1.9dg Pierburg 2E Carburettor
The automatic choke is stuck.
The engine runs ok, but difficult to start.

Is this an easy fix ?
Or look...

13 Replies

8671 Views

Last post by Stesaw
02 Jul 2023, 22:42
Non return valve on fuel feed???

Last post by jrt « 30 Jun 2023, 12:37
Replies: 3
by jrt » 29 Jun 2023, 13:36

Hello, during the hot weather when I go to start the van first thing it can take anything from 10- 30 seconds to fire up as though the petrol is...

3 Replies

836 Views

Last post by jrt
30 Jun 2023, 12:37
Garage in or near Huntingdon?

Last post by WillieT « 29 Jun 2023, 21:32
Replies: 8
by WillieT » 28 Jun 2023, 11:15

Hi All,
My name is Willie and I have had an '89 T25 hi-top campervan for almost 30 years.
During that time I have replaced almost every moving part...

8 Replies

1616 Views

Last post by WillieT
29 Jun 2023, 21:32
Brake warning light and soft brake pedal

Last post by Schnippzle « 27 Jun 2023, 19:16
Replies: 5
by Webgen » 26 Jun 2023, 15:54

Hi
My wife and I were driving back from Suffolk to Worcestershire today and the brake light warning light came on, first check was was the hand brake...

5 Replies

1285 Views

Last post by Schnippzle
27 Jun 2023, 19:16
Replacement cooling tubes

Last post by SurfT25 « 25 Jun 2023, 21:54
Replies: 14
by SurfT25 » 18 Jun 2023, 19:43

Hi All, need help in identifying these coolant tubes.

They have been rubbing together and on the chassis where a large zip tie holds them :?
I...

14 Replies

2332 Views

Last post by SurfT25
25 Jun 2023, 21:54
Fuel expansion tanks - trouble refitting

Last post by aec « 25 Jun 2023, 10:33
Replies: 2
by aec » 24 Jun 2023, 14:42

I'm trying to refit the off-side expansion tank, but whatever I try I can't get it back in. I read a post about pushing the tab over the bolt first,...

2 Replies

891 Views

Last post by aec
25 Jun 2023, 10:33
Broken down, fuel filter problem

Last post by mioba « 24 Jun 2023, 14:22
Replies: 6
by AlBundy » 23 Jun 2023, 15:55

Hi everyone,

Currently sat waiting for the AA as have broken down, suspecting a fuel filter issue as have just had one replaced, and it was...

6 Replies

1618 Views

Last post by mioba
24 Jun 2023, 14:22
Should there be something here?

Last post by pleasestartnow « 23 Jun 2023, 20:48
Replies: 4
by pleasestartnow » 23 Jun 2023, 11:58

Vague title I know but should there be something in this hole? It's to the left of the starter motor on the flywheel casing I think. Looks like a big...

4 Replies

932 Views

Last post by pleasestartnow
23 Jun 2023, 20:48
Coolant leak, 1.9 DG

Last post by Mocki « 23 Jun 2023, 18:30
Replies: 5
by cocker » 21 Jun 2023, 08:40

Hi, I appear to have a slight coolant leak on my 1985 Caravelle, 1.9 dg. A coolant pipe running from the thermostat housing to the offside cylinder...

5 Replies

961 Views

Last post by Mocki
23 Jun 2023, 18:30
JX injection pump nightmare

Last post by Rdav1s « 22 Jun 2023, 13:13
Replies: 1
by Rdav1s » 22 Jun 2023, 12:08

So, having spent 2 days trying to get the pulley of my insitu injection pump (in order to replace it) with a rubbish puller, I need guidance.......

1 Replies

582 Views

Last post by Rdav1s
22 Jun 2023, 13:13
JX leak off / return fuel line size

Last post by Rdav1s « 22 Jun 2023, 12:02
Replies: 2
by Rdav1s » 20 Jun 2023, 14:04

Hi all,

Can anyone direct me towards the correct fuel line and clips (if any? As mine has none)
For the fuel return/leak of line on a jx setup?...

2 Replies

648 Views

Last post by Rdav1s
22 Jun 2023, 12:02
Oettinger 1.6 Td intercooler

Last post by clift_d « 22 Jun 2023, 08:53
Replies: 25
by Rascal » 11 Jan 2022, 09:24
1

2
So im starting to plan a jx rebuild I purchased a spare engine from a forum member and plan to rebuild and fit with an oil cooler and a water to air...
25 Replies

11906 Views

Last post by clift_d
22 Jun 2023, 08:53
Infamous water pump or loose belt squeal

Last post by pleasestartnow « 21 Jun 2023, 12:54
Replies: 9
by pleasestartnow » 20 Jun 2023, 17:02

So I have a squeal when the van initially starts just for the first few seconds and then no squealing for the rest of the journey or no squeal either...

9 Replies

1370 Views

Last post by pleasestartnow
21 Jun 2023, 12:54
Spongie brakes

Last post by jrt « 21 Jun 2023, 12:13
Replies: 1
by Bessaboy1949 » 21 Jun 2023, 07:54

Morning all

My brake pedal has suddenly gone soft on first press, having to pump up pressure to get brakes to work (Not ideal).
I am not seeing any...

1 Replies

612 Views

Last post by jrt
21 Jun 2023, 12:13
automatic choke?

Last post by JoséAhoy « 20 Jun 2023, 18:00
Replies: 12
by merckxfan » 11 Nov 2015, 16:27

Hi, my 1983 1.9 watercooled petrol T25 allegedly has automatic choke, not that I've noticed it.

I've been informed by various friends that it is...

12 Replies

7479 Views

Last post by JoséAhoy
20 Jun 2023, 18:00
Setting up hydraulic lifters CU engine

Last post by mtpa « 20 Jun 2023, 10:41
Replies: 2
by Tomc1958 » 19 Jun 2023, 17:04

Hi, apologies if this has been asked before, I've had a quick look and can't find anything. Just some work done on the engine 2.00l CU air cooled....

2 Replies

811 Views

Last post by mtpa
20 Jun 2023, 10:41
Intake hoses

Last post by Ckent « 20 Jun 2023, 08:47
Replies: 3
by Ckent » 19 Jun 2023, 19:59

Hi guys ~ sorry to be a nuisance as a newbie - recently bought the t25 and I obviously have a hose missing from the offside rear air vent to the air...

3 Replies

796 Views

Last post by Ckent
20 Jun 2023, 08:47
Gearbox selector top pivot bolt removed and now can't get forward gears.

Last post by Spook Hill Man « 20 Jun 2023, 08:42
Replies: 8
by Spook Hill Man » 30 May 2023, 10:04

Can anybody help me with advice or diagrams for a 4speed gearbox model DT 21 02 3?
In error I removed the top pivot bolt for relay selector (that's...

8 Replies

1149 Views

Last post by Spook Hill Man
20 Jun 2023, 08:42
Garages in Stockport/Habitation Check

Last post by jrt « 19 Jun 2023, 09:51
Replies: 2
by Dexter the T25 » 18 Jun 2023, 17:41

Hi everyone,

We have just bought a 1986 Devon Eurovette and wondered if anyone can recommend any good garages or specialists in Stockport?

Also...

2 Replies

616 Views

Last post by jrt
19 Jun 2023, 09:51
T3 Aircooled oil change question

Last post by VrindaVan « 18 Jun 2023, 16:35
Replies: 2
by VrindaVan » 18 Jun 2023, 10:10

Hey y’all,

I was thinking if it’s really needed to take out the whole sump plate, screen + gaskets at every oilchange, I mean there is the nut in...

2 Replies

764 Views

Last post by VrindaVan
18 Jun 2023, 16:35
Gearbox caput?

Last post by VRS « 18 Jun 2023, 13:19
Replies: 8
by VRS » 30 May 2023, 12:16

1983 1.9td 4 speed box. Was driving at 50mph with trailer and quite suddenly a loud rumbling noise. Pulled into layby and couldn't see anything...

8 Replies

1426 Views

Last post by VRS
18 Jun 2023, 13:19
Camshaft bearings

Last post by silverbullet « 18 Jun 2023, 07:10
Replies: 3
by Robert 2986 » 15 Jun 2023, 17:46

I have removed camshaft and crank to carry out a full rebuild, at the moment I am struggling to find cam and crank bearings off the original part...

3 Replies

765 Views

Last post by silverbullet
18 Jun 2023, 07:10
Eroded bell-housing.

Last post by silverbullet « 18 Jun 2023, 07:07
Replies: 1
by Robsey » 17 Jun 2023, 15:59

Hi All,

I have been working on my 'in-laws' former van with windows.
It appears that the late father-in-law 'messed' with a lot of bits on the van...

1 Replies

583 Views

Last post by silverbullet
18 Jun 2023, 07:07
Trailings Arms Replacement - Mobile Mechanics?

Last post by davidoft1 « 17 Jun 2023, 23:42
Replies: 7
by fresco3000 » 10 Jun 2023, 12:08

So, after many years of sailing through MOTs the rust has finally come.

Here's the news.

Repair immediately (major defects):

Nearside Rear...

7 Replies

1819 Views

Last post by davidoft1
17 Jun 2023, 23:42
Injector Leak off test

Last post by ZsZ « 16 Jun 2023, 06:17
Replies: 18
by Mick.source » 11 Jun 2023, 06:34
1

2
Hello i have a vw t25 1.6 turbo JX westfalia, i recently performed a leak off test from the Bosch injectors to measure how much diesel is being...
18 Replies

6061 Views

Last post by ZsZ
16 Jun 2023, 06:17
Engine Oil

Last post by DoubleOSeven « 15 Jun 2023, 07:37
Replies: 3
by Freddievan » 14 Jun 2023, 06:05

I know this topic has been over-poked but...

If it says 15W-40 mineral on the packaging, is it good?

3 Replies

1088 Views

Last post by DoubleOSeven
15 Jun 2023, 07:37
Any recommended T25 mobile mechanics in Oxfordshire?

Last post by JeffRoo « 14 Jun 2023, 16:28
Replies: 1
by dooglex » 14 Jun 2023, 15:58

Hi All,

I'm in Abingdon and really stuck with my T25, happy to do the dirty work but wondering if there are any mobile mechanics who could come over...

1 Replies

615 Views

Last post by JeffRoo
14 Jun 2023, 16:28
Starts and idles great but bogs down on the road getting worse as it warms up...

Last post by Robsey « 14 Jun 2023, 14:37
Replies: 3
by dooglex » 13 Jun 2023, 19:18

My beloved 1.9petrol gearbox ate itself, I replaced with a 'reconditioned i promise' facebook special and a new clutch whilst i was under there.

Now...

3 Replies

766 Views

Last post by Robsey
14 Jun 2023, 14:37

New Topic

7747 topics

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