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Most liked posts	Author	Posted	Liked	Forum
2.0 air cooled gearbox 1981	multisi	Yesterday, 14:33	Once this week	Mechanical
Powerflex trailing arm bushes - worth it?	maxstu	13 Nov 2025, 19:22	Once this week	Mechanical

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Last post

Push rod oil leek

Last post by AngeloEvs « 29 Aug 2017, 12:14
Replies: 16
by sarahandthebear » 19 Aug 2017, 13:15
1

2
Hey guys sorry to post this on here but I have been trying to get the wiki to work and it won't. Our 1.9 dg petrol 1984 westfalia joker has a very...
16 Replies

6364 Views

Last post by AngeloEvs
29 Aug 2017, 12:14
Brake weirdness

Last post by Ian Hulley « 29 Aug 2017, 11:24
Replies: 3
by lujaman » 27 Aug 2017, 15:19

Greetings, hopefully someone can help,here goes.
Some months ago I started getting the brake pedal travelling nearly all the way to the floor when...

3 Replies

1653 Views

Last post by Ian Hulley
29 Aug 2017, 11:24
Front brake backing plates - Early type

Last post by Ant-t « 28 Aug 2017, 22:00
Replies: 16
by CJH » 21 Aug 2017, 08:06
1

2
My front brakes (early, ATE) look like archaeological finds from an iron age settlement. They got through the MOT, but I really need to replace the...
16 Replies

6223 Views

Last post by Ant-t
28 Aug 2017, 22:00
AAZ Connecting Rods

Last post by aerovolito « 28 Aug 2017, 14:27

by aerovolito » 28 Aug 2017, 14:27

My early AAZ has a bent conrod and I have a spare but it is from a later engine. I know they are slightly different but am I safe to use it? Also, is...

0 Replies

2545 Views

Last post by aerovolito
28 Aug 2017, 14:27
x2 Mocal Oil coolers Burst!!!

Last post by Blakefruid « 27 Aug 2017, 20:39
Replies: 6
by Blakefruid » 27 Aug 2017, 12:12

Hi All,

What would cause an cooler to split?
And how do I go about fixing it?

Sorry but this might be a bit of a long explanation of the...

6 Replies

3518 Views

Last post by Blakefruid
27 Aug 2017, 20:39
Recommended Garage in Bucks?

Last post by Blakefruid « 27 Aug 2017, 20:23

by Blakefruid » 27 Aug 2017, 20:23

Evening All,
Can anyone recommend a garage in Buckinghamshire-ish who's happy to work on diesel T25's, I live near High Wycombe.
many thanks,
Ian

0 Replies

2044 Views

Last post by Blakefruid
27 Aug 2017, 20:23
slight oil leak from case bolt

Last post by glennhod « 27 Aug 2017, 20:21
Replies: 4
by glennhod » 24 Aug 2017, 12:16

got a slight oil leak from case bolt on 2.0 cu type 4 engine its a 13mm nut just behind the oil filter how can i fix the leak would i be ok to undo...

4 Replies

2308 Views

Last post by glennhod
27 Aug 2017, 20:21
Grease cap. Does it have a seal?

Last post by meggles « 27 Aug 2017, 12:36
Replies: 2
by meggles » 26 Aug 2017, 21:26

Simple question: Is there a seal of sorts in/on the front hub grease cap or is it just a very good fit? My wheel is getting grease spreading like...

2 Replies

1161 Views

Last post by meggles
27 Aug 2017, 12:36
Replacement carburettor for t25 1981 1.6l petrol

Last post by dekhelia « 27 Aug 2017, 06:52
Replies: 2
by rocketdog » 08 Aug 2017, 17:47

Evening all

Thanks in advance , I am hoping to get some advice and assistance.

I got my van towed towe'd to a garage at the weekend after it broke...

2 Replies

984 Views

Last post by dekhelia
27 Aug 2017, 06:52
A rank amateurs attempt at a DG rebuild...

Last post by bustrucket « 26 Aug 2017, 12:58
Replies: 16
by bustrucket » 16 Apr 2017, 16:54
1

2
About a year ago I bought a Y reg T25 camper with the plan of making it a running project, but quickly found out that was wildly optimistic for...
16 Replies

9507 Views

Last post by bustrucket
26 Aug 2017, 12:58
Cylinder Head Gasket blown

Last post by Bert@glos « 24 Aug 2017, 12:54
Replies: 8
by Bert@glos » 22 Aug 2017, 14:48

I have a 1989, 1.9l petrol, High-top Leisuredrive, T25 that I have managed to kill.
Whilst driving it today, either the temperature gauge wasn't...

8 Replies

2449 Views

Last post by Bert@glos
24 Aug 2017, 12:54
Engine change

Last post by mshaw1980 « 24 Aug 2017, 11:37
Replies: 4
by Da dan » 23 Aug 2017, 19:30

Running a 1.9dg and it's still got some life in it but just thinking about things When they finally go south. Taking mileage in to consideration @...

4 Replies

2164 Views

Last post by mshaw1980
24 Aug 2017, 11:37
Engine rebuild saga

Last post by ash1293 « 22 Aug 2017, 16:37
Replies: 3
by thenomadcat » 22 Aug 2017, 11:23

Hi guys,

I was speeding on the highway at an amazing 80km/h when a strange and loud sound came from the rear of the car. A smoke cloud followed. By...

3 Replies

2328 Views

Last post by ash1293
22 Aug 2017, 16:37
Oil Leak

Last post by sarahbedford92 « 22 Aug 2017, 13:10
Replies: 6
by sarahbedford92 » 22 Aug 2017, 08:58

I recently had a new gearbox fitted into my van, it came back from the garage a week or two ago.
I noticed last night that there is an oil leak...

6 Replies

1747 Views

Last post by sarahbedford92
22 Aug 2017, 13:10
cu Aircooled timing out/odd help

Last post by Johnmck « 21 Aug 2017, 21:31
Replies: 2
by Johnmck » 21 Aug 2017, 17:54

Hi
Had an issue with engine overheating while ago. Been away working. Changed oil filters new oil plugs ht leads and now running but bit rough-...

2 Replies

1526 Views

Last post by Johnmck
21 Aug 2017, 21:31
wat size clutch

Last post by itchyfeet « 21 Aug 2017, 13:47
Replies: 7
by daniel3933 » 21 Aug 2017, 08:49

am planning gearbox swap can anyone tell me what size clutch i need on 1.9 df engine please

7 Replies

2745 Views

Last post by itchyfeet
21 Aug 2017, 13:47
Stub axle for '89 1.6 TD

Last post by multisi « 21 Aug 2017, 08:21
Replies: 3
by Watters » 19 Aug 2017, 19:47

Hi There, day 1 of my holiday came to an end due to a collapsed front wheel bearing. Unfortunately the near side stub axle has been damaged and in...

3 Replies

1096 Views

Last post by multisi
21 Aug 2017, 08:21
Can anyone confirm - 1.9/2.1 manifold differences

Last post by ash1293 « 21 Aug 2017, 07:01
Replies: 5
by ash1293 » 19 Aug 2017, 08:21

I've been having a bit of a look around and I'm trying to find a definitive answer on differences between late 1.9 and 2.1 exhaust manifolds.
While I...

5 Replies

1340 Views

Last post by ash1293
21 Aug 2017, 07:01
Changing temp sender unit on thermostat

Last post by gone_left « 20 Aug 2017, 21:20
Replies: 2
by gone_left » 13 Aug 2017, 14:40

Hi all,

New member and first time T25 owner here. I only bought my van recently and the temp gauge has never worked. Using the wiki (which is...

2 Replies

1792 Views

Last post by gone_left
20 Aug 2017, 21:20
DG with constant, stubborn hesitation

Last post by bruce3927 « 20 Aug 2017, 20:57
Replies: 38
by bruce3927 » 06 May 2017, 21:17
1

2

3
Hi all,
I have a 1.9DG manual (Pierburg 2e3) with a heavy constant hesitation.
When driving it's normally foot to the floor almost all of the time,...
38 Replies

10957 Views

Last post by bruce3927
20 Aug 2017, 20:57
Brake servo pipe keeps blowing off

Last post by Mr Bean « 20 Aug 2017, 19:41
Replies: 3
by joshs90 » 19 Aug 2017, 17:15

Hi, I have a 1982 T25. 2 litre air-cooled. Just got it road legal after six years in the garage. Starts easily, idles good and drives well. Or so I...

3 Replies

1841 Views

Last post by Mr Bean
20 Aug 2017, 19:41
Bell housing

Last post by Domino « 20 Aug 2017, 07:23
Replies: 1
by martin t25 » 19 Aug 2017, 21:43

I want to fit a 2.0 cu to a van that has knackered watercooled engine. Will I definitely hace to change the bell housing. There are a couple on ebay...

1 Replies

1557 Views

Last post by Domino
20 Aug 2017, 07:23
Help please. Odd knocking sound from under van. Travelling F

Last post by IndigoSteve « 18 Aug 2017, 19:31
Replies: 3
by IndigoSteve » 18 Aug 2017, 16:47

Need a little help please. Travelling across France at the moment and for the last two weeks the van has not missed a beat.

He is a Westy T25 1984...

3 Replies

2677 Views

Last post by IndigoSteve
18 Aug 2017, 19:31
Mechanic/garage recommendations SW London-Kingston

Last post by marlinowner « 17 Aug 2017, 17:09
Replies: 1
by CathM » 17 Aug 2017, 16:54

T25 1600 turbo diesel - just back from oil and water leak repairs and MOT. Blown a fuse, towed home. Needs repairing by someone who can troubleshoot...

1 Replies

1019 Views

Last post by marlinowner
17 Aug 2017, 17:09
1988 Caravelle GL - 2.1 DJ WBX keeps cutting out!

Last post by hightop ratty « 17 Aug 2017, 08:57
Replies: 7
by AllTheGear_NoIdea » 16 Aug 2017, 06:39

Morning all,

Can anybody help with ideas or past experiences of the same or similar problem, I bought a 1988 Caravelle GL Auto with a 2.1i DJ WBX...

7 Replies

2010 Views

Last post by hightop ratty
17 Aug 2017, 08:57
Tightening up new front shock nut

Last post by mshaw1980 « 16 Aug 2017, 20:18
Replies: 3
by mshaw1980 » 16 Aug 2017, 18:12

Hi everyone.

How do you do the top shock nut up? The nylock covers the 6mm key to put the spanner on so the shock rod just turns when I try to...

3 Replies

2361 Views

Last post by mshaw1980
16 Aug 2017, 20:18
Urgent help needed

Last post by JonathanR « 16 Aug 2017, 17:55
Replies: 12
by JonathanR » 15 Aug 2017, 11:27

1.9 wbx water cooled petrol
Heading north with my oil leak which got worse. AA came out and identified oil pressure switch leaking and fixed it.
Got...

12 Replies

4005 Views

Last post by JonathanR
16 Aug 2017, 17:55
Fuel pump injection timing. Bosch ve 170 BT 4000

Last post by Luiyiboll « 16 Aug 2017, 14:49
Replies: 17
by Luiyiboll » 27 Jul 2017, 13:00
1

2
Hello everybody,
I am inmersed into pump timing adjust after rebuilding completely my old cylinder head.
I have usted the Bentley manual values for...
17 Replies

9393 Views

Last post by Luiyiboll
16 Aug 2017, 14:49
Auto Trans Rebuild - Yorkshire way?

Last post by badgerwhisper « 16 Aug 2017, 11:38
Replies: 2
by badgerwhisper » 14 Aug 2017, 15:48

Can anyone recommend an automatic transmission specialist around Sheffield (or even North of the Watford gap :D ?)

My 1.9 Auto first has become...

2 Replies

1553 Views

Last post by badgerwhisper
16 Aug 2017, 11:38
2.1 DJ watercooled Fuel Starvation (Repro tank issues??)

Last post by ELVIS « 15 Aug 2017, 22:10
Replies: 5
by IMPYPedro » 29 Jul 2017, 11:06

Any help / thoughts appreciated as this has been driving me mad.

Just had 3rd garage fit 3rd new fuel tank in around 4 years of running less than...

5 Replies

2135 Views

Last post by ELVIS
15 Aug 2017, 22:10
Starter information is Aircooled the same as watercooled?

Last post by robertwatters « 15 Aug 2017, 09:44
Replies: 2
by robertwatters » 14 Aug 2017, 09:43

A stupid question I know! But I have only had an Aircooled for the last 18 years or so (same one). My mechanical knowledge has increased to the point...

2 Replies

1346 Views

Last post by robertwatters
15 Aug 2017, 09:44
Which Engine code should we be chasing?

Last post by sarahandthebear « 15 Aug 2017, 09:26
Replies: 17
by crm2000uk » 04 Aug 2017, 10:56
1

2
Hey Guys,

So the main thing I am not getting a straight forward answer is, What engine to we buy?

1600cc air-cooled
CT 1600cc 50 bhp Flat 4
2000cc...
17 Replies

8055 Views

Last post by sarahandthebear
15 Aug 2017, 09:26
Carburettor Issues

Last post by AvoidDeadEnds « 14 Aug 2017, 21:50
Replies: 9
by Freddievan » 03 Aug 2017, 15:22

I'm having what seems to be a common issue with the fuel system. Van sounds like it's slightly missing, grumbles and judders a bit on low revs and is...

9 Replies

2921 Views

Last post by AvoidDeadEnds
14 Aug 2017, 21:50
4 Speed, 5 Speed or Auto?

Last post by T3luestar « 14 Aug 2017, 16:51
Replies: 11
by crm2000uk » 09 Aug 2017, 11:33

Hey Guys, through research it suggests that the 4 speed boxes are not bad at all, with oil changes and care they can last. I have seen a couple of 5...

11 Replies

3533 Views

Last post by T3luestar
14 Aug 2017, 16:51
PART NUMBER: 025121180A

Last post by Jeff J « 14 Aug 2017, 10:46
Replies: 2
by Jeff J » 13 Aug 2017, 19:15

The above part is the coolant pipe from the water pump to the R/H cylinder head on a 1.9 WBX & does not seem to be available anywhere in the world....

2 Replies

1566 Views

Last post by Jeff J
14 Aug 2017, 10:46
Radiator has a rusty area

Last post by Karen&co « 13 Aug 2017, 16:16
Replies: 2
by Karen&co » 13 Aug 2017, 07:31

Hello, hubby was looking behind the grill yesterday and noticed the radiator has a rusty area in the bottom drivers side corner. We're heading to...

2 Replies

1960 Views

Last post by Karen&co
13 Aug 2017, 16:16
2l Aircooled CU won't fire up

Last post by mrbodly « 13 Aug 2017, 15:27
Replies: 24
by mrbodly » 05 Aug 2017, 12:01
1

2
Hi all,

Started my van this morning fired up fine on the button, left it idling for 10 minutes or so. It was idling a tad high so blipped the...
24 Replies

8193 Views

Last post by mrbodly
13 Aug 2017, 15:27
Early DG Waterpump difference

Last post by Bubble Meister « 13 Aug 2017, 12:20
Replies: 8
by Bubble Meister » 10 Jul 2017, 08:32

The bearings on my water pump are on there way out. I have the early coolant system. Brickwerks and VW Heritage are both out of stock (Febi and Meyle...

8 Replies

2785 Views

Last post by Bubble Meister
13 Aug 2017, 12:20
Oil Leak

Last post by ajsimmo « 13 Aug 2017, 10:24
Replies: 1
by JonathanR » 13 Aug 2017, 07:34

Water cooled 1.9WBX
Have just filled up with 3 pts of oil after only a few hundred miles so suspect my leak is getting worse. But enough about me.
I...

1 Replies

1146 Views

Last post by ajsimmo
13 Aug 2017, 10:24
WBX MV/DJ oversized crankshaft bearings

Last post by Deberius « 13 Aug 2017, 09:31
Replies: 15
by Deberius » 10 Aug 2017, 11:07
1

2
Hi everone,

I have to apologize, that I was a longtime reader in this forum....
My Name is Oliver from Vienna, Austria. I will make an official...
15 Replies

6263 Views

Last post by Deberius
13 Aug 2017, 09:31
Radiator sizes and qualities?

Last post by marlinowner « 11 Aug 2017, 21:14
Replies: 21
by boatbuilder » 23 Jul 2017, 22:38
1

2
So I'm just back from a thousand mile road trip and noticed a cooling issue on long journeys.
I have a 1.9d non turbo AEF engine with stainless 32mm...
21 Replies

8187 Views

Last post by marlinowner
11 Aug 2017, 21:14
4 speed box with 5 speed control

Last post by badgerfax « 11 Aug 2017, 11:06
Replies: 3
by badgerfax » 10 Aug 2017, 21:42

I am having difficulty selecting 2nd gear especially since replacing the 2 nylon bushes & the uj in the linkage.

I have also renewed the onion....

3 Replies

1670 Views

Last post by badgerfax
11 Aug 2017, 11:06
sticky starter 1.9df

Last post by mickeyflyn « 10 Aug 2017, 20:00
Replies: 3
by mickeyflyn » 09 Aug 2017, 18:42

Hi folks , it's been a while since I needed to pick some brains here but a sticky starter has me stumped.
Turning on ignition I'm getting a strong...

3 Replies

2941 Views

Last post by mickeyflyn
10 Aug 2017, 20:00
pierburg 2E3 carb

Last post by Birdman « 10 Aug 2017, 16:47
Replies: 6
by Betty boop 1 » 06 Aug 2017, 19:17

hi all has anyone any experience with VW heritage pierburg 2E3 carbs either good or well not so looking to replace mine and these seem a good price...

6 Replies

3656 Views

Last post by Birdman
10 Aug 2017, 16:47
2.1 with 4 speed gearbox

Last post by multisi « 09 Aug 2017, 13:08
Replies: 2
by pauljvw » 08 Aug 2017, 18:35

Will a 2.1 engine be OK with a 4 speed gearbox re MPG etc , existing unit 1.9 Watercooled DF engine code

2 Replies

1818 Views

Last post by multisi
09 Aug 2017, 13:08
MOT and exhaust issue

Last post by JonathanR « 08 Aug 2017, 20:02
Replies: 9
by JonathanR » 25 Apr 2017, 11:34

MOT coming up and the small hole in the silencer that escaped sanctions in last years MOT, is now joined by other pin pricks. If I slap some gun gum...

9 Replies

3817 Views

Last post by JonathanR
08 Aug 2017, 20:02
Gear Change When Warm

Last post by CovKid « 08 Aug 2017, 12:34
Replies: 7
by nsjtaylor » 07 Aug 2017, 14:00

The van's gearbox is silky smooth when cold. When things heat up a bit, I sometimes have to wrestle with the gear-stick a bit to get it out/in gear....

7 Replies

1786 Views

Last post by CovKid
08 Aug 2017, 12:34
What goes wrong inside a T3 gearbox / transmission

Last post by silverbullet « 08 Aug 2017, 11:13
Replies: 9
by kevtherev » 13 Feb 2015, 18:54

I saw this on Facebook, it's taken from the Samba forum written by Michael Ghia

A good illustration of what goes wrong inside a Syncro or 2WD...

9 Replies

14694 Views

Last post by silverbullet
08 Aug 2017, 11:13
5 speed gearbox went bang

Last post by PhilXXJ « 07 Aug 2017, 16:40
Replies: 4
by PhilXXJ » 06 Aug 2017, 19:32

Hi something went bang on my way home earlier, was in 5th doing 45ish so pulled over and had a look under.. nothing fallen off or loose but couldnt...

4 Replies

2803 Views

Last post by PhilXXJ
07 Aug 2017, 16:40
Bouncy Ride - is it just wind or suspension?

Last post by zenecho « 07 Aug 2017, 14:35
Replies: 8
by zenecho » 01 Aug 2017, 10:38

Hello

Im not sure how to describe the problem?

I have recently gone on two long trips involving Dual carriage ways and Motorways, as oppossed to...

8 Replies

3342 Views

Last post by zenecho
07 Aug 2017, 14:35

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