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Most liked posts	Author	Posted	Liked	Forum
1.9 Carburettor Pics	Aidan	10 Sep 2025, 09:22	2 times this week	Mechanical
1987 DJ does not fit 1983 Cooling Pipes	Robsey	09 Sep 2025, 23:05	Once this week	Mechanical

Topics

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Last post

spark plug advice

Last post by bigherb « 19 May 2018, 12:31
Replies: 18
by matthew13 » 16 May 2018, 20:06
1

2
I have a 2ltr Aircooled 1983 T25 with a SVDA 034 electronic distributor. My garage is telling me i need special spark plugs for electronic ignition...
18 Replies

7581 Views

Last post by bigherb
19 May 2018, 12:31
Fuel Tank Type, Return Line and More.

Last post by Andyroo « 19 May 2018, 06:42
Replies: 27
by Andyroo » 17 May 2018, 18:04
1

2
Aircooled CU Engine.

I need a new fuel tank, but I'm left a bit confused with what I've taken off compared to the Haynes and Bentley books...
27 Replies

6734 Views

Last post by Andyroo
19 May 2018, 06:42
Wilkos oil

Last post by sarahandthebear « 18 May 2018, 12:15
Replies: 2
by sarahandthebear » 18 May 2018, 10:54

hi all found some oil in wilko and just wonderd has anybody used it on there van im a little reluctent as its cheap comapred to the stuff we use but...

2 Replies

862 Views

Last post by sarahandthebear
18 May 2018, 12:15
early and late engine carriers.

Last post by itchyfeet « 17 May 2018, 06:19
Replies: 23
by maxstu » 14 May 2018, 14:50
1

2
Early DG mounts carrying late DJ Engine
Below shows mounts for early version. The two bolts holes go in to engine casing either side of crank pulley...
23 Replies

5210 Views

Last post by itchyfeet
17 May 2018, 06:19
DJ 2.1 with carb

Last post by maxstu « 16 May 2018, 23:09
Replies: 11
by maxstu » 15 May 2018, 09:38

Nothing in Haynes. So inlet manifold insulation spacer to heads with additional paper gasket not shown. Which one on top please?

11 Replies

2841 Views

Last post by maxstu
16 May 2018, 23:09
Fitting main bearings to 2.1 WBX crankshaft

Last post by itchyfeet « 16 May 2018, 10:59
Replies: 4
by philmcC » 15 May 2018, 10:33

Looking at the new main bearings I've been supplied with and the crankcase, it seems there is only one dowel fitted. In some of the instructions they...

4 Replies

1784 Views

Last post by itchyfeet
16 May 2018, 10:59
Drop links

Last post by bigherb « 15 May 2018, 15:11
Replies: 10
by fazzer » 10 May 2018, 22:00

Noticed a banging noise on front of my kamper while driving.l found one of the drop links has snapped,Is it better to buy a new after market one or a...

10 Replies

1835 Views

Last post by bigherb
15 May 2018, 15:11
Starter motor removal and refitting

Last post by sarran1955 « 15 May 2018, 08:20
Replies: 1
by 2011dandd » 15 May 2018, 07:30

Having some issues with the starter motor on my 1.6 air cooled petrol engine. I’m going to remove it and investigate. Will I need to replace the...

1 Replies

928 Views

Last post by sarran1955
15 May 2018, 08:20
Water Pump

Last post by Ian Hulley « 14 May 2018, 20:17
Replies: 18
by JonathanR » 06 May 2018, 07:09
1

2
Morning Peeps
First camp 60 miles from home. Egine sounded noisier than usual then noticed water dripping at rear. Water pump has gone.
In that I am...
18 Replies

5692 Views

Last post by Ian Hulley
14 May 2018, 20:17
"> WBX con rod stretch bolts

Last post by itchyfeet « 13 May 2018, 16:57
Replies: 2
by philmcC » 13 May 2018, 16:36

I'm sure this has been covered in the forum before but I can't find the information that I want. I'm assuming you can't use the stretch bolts twice,...

2 Replies

733 Views

Last post by itchyfeet
13 May 2018, 16:57
Fuel Ring Main - WBX

Last post by itchyfeet « 13 May 2018, 07:05
Replies: 10
by Mr Bean » 12 May 2018, 09:10

Going to have to cut/grind off the hose clips and crimp sleeves as they are well rusted and I can see the plastic distorting as I apply force....

10 Replies

3601 Views

Last post by itchyfeet
13 May 2018, 07:05
HELP Digijet Tuning.. Anyone recommend someone?

Last post by itchyfeet « 12 May 2018, 17:19
Replies: 14
by Disco Denbow » 04 May 2018, 08:00

Hi. I have a DG engine which someone has added a digijet system too.
after the last MOT and being told it runs rich, i need to find someone to tune...

14 Replies

2968 Views

Last post by itchyfeet
12 May 2018, 17:19
High revs

Last post by Freddievan « 12 May 2018, 08:44
Replies: 2
by Freddievan » 12 May 2018, 08:13

Van is racing on idle. Is this just a matter of adjusting the idle speed adjustment screw?

2 Replies

751 Views

Last post by Freddievan
12 May 2018, 08:44
1.9 dg engine distributer replacement

Last post by plinky « 12 May 2018, 08:24
Replies: 5
by plinky » 11 May 2018, 17:20

Hi,

I have a problem with my T3 petrol 1.9 dg distributer which means i need a new one.....There is currently a huge problem getting hold of one and...

5 Replies

2022 Views

Last post by plinky
12 May 2018, 08:24
Spare Wheel Holder Removal?

Last post by Andyroo « 11 May 2018, 22:20
Replies: 16
by Andyroo » 07 May 2018, 18:26
1

2
I'm trying to remove the spare wheel holder.
I've removed the R type clips from the ends of the rods that the holder pivots on and I was expecting...
16 Replies

3328 Views

Last post by Andyroo
11 May 2018, 22:20
In or out?

Last post by silverbullet « 11 May 2018, 13:20
Replies: 9
by Mr Bean » 06 May 2018, 08:36

No not that old chestnut :roll:
While reassembling the tin work after some work on the van engine bay I pondered about the design intent regarding...

9 Replies

1677 Views

Last post by silverbullet
11 May 2018, 13:20
*******GEARBOX HELP********

Last post by nathan85 « 11 May 2018, 08:38
Replies: 6
by nathan85 » 10 May 2018, 06:43

i all. Have just looked at a 2L air cooled having sold our last one a couple of years back. I liked the van and it drove very well. However it had a...

6 Replies

1336 Views

Last post by nathan85
11 May 2018, 08:38
Pierberg rebuild question. DG 1.9 manual

Last post by maxstu « 10 May 2018, 19:11
Replies: 9
by maxstu » 08 May 2018, 14:00

Replacing a few bits on a Pierberg 2E3 19mm pump version so purchased kit T3DG129 from Brickwerks.
But before opening kit noted this difference from...

9 Replies

2973 Views

Last post by maxstu
10 May 2018, 19:11
t25 garages cornwall

Last post by sharpmz « 10 May 2018, 19:03
Replies: 5
by thebeach2008 » 10 Mar 2017, 19:29

hi, all,
my t25 1.9 watercooled failed its mot today on the exhaust, i have the full system but the garage dont want to do the work, does anyone know...

5 Replies

2617 Views

Last post by sharpmz
10 May 2018, 19:03
1.6 JX overhaul

Last post by clift_d « 10 May 2018, 10:02
Replies: 4
by Chappers1 » 08 May 2016, 17:05

Hey all,
Starting to get work done on my Westie before the summer as it's poor lay shaft snapped at Xmas time. Plan is with the gearbox is out, I'd...

4 Replies

1581 Views

Last post by clift_d
10 May 2018, 10:02
non running t25 2.1i

Last post by jan « 09 May 2018, 14:06
Replies: 2
by jan » 08 May 2018, 21:27

Hi all,
My t25 2.1 injection started spluttering accasionally on Sunday and to a complete unintended halt on Monday (5am). AA technician fiddled for...

2 Replies

1039 Views

Last post by jan
09 May 2018, 14:06
Engine bay solid coolant pipe

Last post by Ant-t « 09 May 2018, 13:47
Replies: 7
by ash1293 » 03 May 2018, 18:10

So we all know which one I'm talking about;

Mine is looking quite scabby mid point while the rest looks solid, well from the outside at least. The...

7 Replies

3543 Views

Last post by Ant-t
09 May 2018, 13:47
Push rod tube movement.

Last post by itchyfeet « 09 May 2018, 06:33
Replies: 7
by Bigjcc55 » 05 May 2018, 16:25

Whilst under the van this morning looking for where my oil drop was coming from I've found the push rod tube seals on the cylinder head end are...

7 Replies

1373 Views

Last post by itchyfeet
09 May 2018, 06:33
Setting up refurbished pierburg

Last post by kevtherev « 08 May 2018, 19:54
Replies: 10
by charlie328 » 02 May 2018, 06:18

Hello,
Have recently had carb overhauled by Bromyard and now have a couple of issues.
Cold start all fine but when choke valve fully open and engine...

10 Replies

3603 Views

Last post by kevtherev
08 May 2018, 19:54
Anyone running avo adjustables, advice needed

Last post by chris7ian « 08 May 2018, 09:31
Replies: 3
by gollfy » 07 May 2018, 08:52

Hi All,

Running Avo Adjustable shocks, not adjusted since install.

Finding it too bouncy on the front, how do I firm it up? (Which way to turn the...

3 Replies

1470 Views

Last post by chris7ian
08 May 2018, 09:31
It this where my oil leak comes from??

Last post by crazyhorse « 07 May 2018, 20:50
Replies: 28
by crazyhorse » 21 Apr 2018, 14:11
1

2
Hi all,

quick question. Every morning I have a small oil leak from the sump. Sump is tight, but its trailing down from somewhere.

Its pretty...
28 Replies

6349 Views

Last post by crazyhorse
07 May 2018, 20:50
Kangarooing/engine cutting out

Last post by Born Too Late « 07 May 2018, 18:52
Replies: 11
by Born Too Late » 03 Oct 2017, 12:59

Our engine's recently developed a worrying fault; starts immediately, ticks over nice and smooth and drives perfectly for some time but after a while...

11 Replies

5276 Views

Last post by Born Too Late
07 May 2018, 18:52
1.6td Jx suddenly loosing a lot of oil

Last post by si macc « 07 May 2018, 12:58
Replies: 5
by si macc » 06 May 2018, 17:12

Hi all,

Got a seriously unhappy 1.6td Jx at the moment. Was running fine and just away on the bank holiday so thought I would be proactive and do an...

5 Replies

1108 Views

Last post by si macc
07 May 2018, 12:58
Poor / None Hot Start

Last post by Elsaetka « 07 May 2018, 09:11
Replies: 7
by Elsaetka » 14 Oct 2017, 22:13

Hi,

Consulting those in the know about a problem with my 1990 1.9 DG Water-cooled, I will describe in as best detail as possible in the hope of an...

7 Replies

2458 Views

Last post by Elsaetka
07 May 2018, 09:11
Oil Pump rebuild

Last post by 937carrera « 07 May 2018, 07:35

by 937carrera » 07 May 2018, 07:35

There's a fantastic type 4 oil pump refurb posting just been posted over on the Samba. It's techie, but invaluable if you want to refurb your pump as...

0 Replies

1763 Views

Last post by 937carrera
07 May 2018, 07:35
MV Build for spare engine

Last post by itchyfeet « 07 May 2018, 07:07
Replies: 7
by 123-jn » 02 Apr 2018, 16:54

Well I have built a green 1.9 , a silver 1.9 , a blue 2.1 DJ so it was time for a Yellow 2.1 MV. I bought a 2.1 MV bottom end and then two AMC HEADS...

7 Replies

1650 Views

Last post by itchyfeet
07 May 2018, 07:07
Repairs worth doing with the cam belt

Last post by Davidb0208 « 05 May 2018, 22:40
Replies: 11
by buli » 24 Jul 2017, 12:11

Hi guys. Hope someone might be able to help. I have a 1.6TD JX engine. I'm going to have the cam belt changed soon. Is there anything else I should...

11 Replies

3386 Views

Last post by Davidb0208
05 May 2018, 22:40
petrol pipe

Last post by T3luestar « 04 May 2018, 12:17
Replies: 4
by scottbott » 04 May 2018, 10:35

I know this is repeated and repeated but I had a close call this morning, twice a year I tend to get my sense of smell and taste 'vanish' for a...

4 Replies

1215 Views

Last post by T3luestar
04 May 2018, 12:17
Connecting Cooling System

Last post by Ecopod « 03 May 2018, 19:22
Replies: 6
by Ecopod » 02 May 2018, 14:46

Hello,

Hope everyone is well.

My air-cooled to water-cooled project came in many bits including a couple boxes of pipes and tubes. I've managed to...

6 Replies

1443 Views

Last post by Ecopod
03 May 2018, 19:22
2.1 Automatic gear box issues

Last post by Ian Hulley « 03 May 2018, 14:55
Replies: 8
by Euroboy » 01 Apr 2018, 20:27

hi All,

just looking for some guidance please .. i have 1990 Caravelle with an Auto box that has started to develop problems in reverse and has...

8 Replies

2184 Views

Last post by Ian Hulley
03 May 2018, 14:55
Timing Settings 2.0CU

Last post by Mk2Tony « 03 May 2018, 08:03
Replies: 8
by Mk2Tony » 01 May 2018, 08:57

Hi Guys,

Been a while since I posted on here I haven't had the van out for a while, so I want to give it a full check over before the good weather...

8 Replies

4548 Views

Last post by Mk2Tony
03 May 2018, 08:03
Now I'm paranoid, sorry! 2nd gear seems tough

Last post by Ads1987 « 02 May 2018, 21:12
Replies: 10
by Ads1987 » 01 May 2018, 20:29

Hi Guys,

Sorry for another gearbox post, my 1.7D's 4 speed box finally gave up the other day, it got stuck in 4th and was knackered. I can't afford...

10 Replies

3851 Views

Last post by Ads1987
02 May 2018, 21:12
Starter motor woes

Last post by trundletruc « 02 May 2018, 18:46
Replies: 27
by Paulevenett » 16 Apr 2018, 18:45
1

2
Hi all,

Got myself an early Jan 1981 T25 - 2.0 Aircooled. Had some issues starting her recently (been off the road for 9 years!) but has a fully...
27 Replies

6084 Views

Last post by trundletruc
02 May 2018, 18:46
Slight leak in head water jacket seal!

Last post by Nickconnett « 02 May 2018, 18:16
Replies: 15
by Nickconnett » 30 Apr 2018, 20:44
1

2
Hi there, been around the site for years, but first post!
Here goes, been checking round the van as we plan a few long drives into Europe in summer,...
15 Replies

6338 Views

Last post by Nickconnett
02 May 2018, 18:16
1.6 jx td manifold

Last post by RogerT « 02 May 2018, 17:58
Replies: 10
by jacko1967 » 30 Apr 2018, 09:55

Hi my 1.6 jx td manifold is dripping oil from the outlet nearest the timing belt no 4 cylinder I think! .it's dripping onto the exhaust. Is it an...

10 Replies

1854 Views

Last post by RogerT
02 May 2018, 17:58
mobile mechanic

Last post by nesty « 01 May 2018, 22:47
Replies: 3
by moosma » 30 Apr 2018, 12:00

Can anyone recommend a mobile mechanic in the Preston area to look at my T25 - got some engine tapping going on and doesn't sound right good so don't...

3 Replies

793 Views

Last post by nesty
01 May 2018, 22:47
Bottom ball joint

Last post by stigma « 30 Apr 2018, 21:09
Replies: 7
by dave friday » 28 Apr 2018, 14:23

As above,whose replaced one...what tools did you need/use?
Ta.

7 Replies

1685 Views

Last post by stigma
30 Apr 2018, 21:09
1.9dg wont idle, have to keep foot to floor to keep it going

Last post by kevtherev « 30 Apr 2018, 17:34
Replies: 22
by wyke » 24 Apr 2018, 09:34
1

2
I have a T25 1.9dg (late), after replacing cylinder heads, it does not idle anymore. I have checked for air leaks, replaced brake servo vac hose and...
22 Replies

3932 Views

Last post by kevtherev
30 Apr 2018, 17:34
Wipers not working :(

Last post by captain Byrne « 30 Apr 2018, 11:48
Replies: 5
by strelleymagpie » 30 Apr 2018, 09:31

We had a disaster this weekend, starting off on a 160 mile round trip in the rain and suddenly the wipers stopped moving. The actual spindles still...

5 Replies

1533 Views

Last post by captain Byrne
30 Apr 2018, 11:48
Driveshaft issues

Last post by CovKid « 30 Apr 2018, 09:44
Replies: 8
by fazzer » 29 Apr 2018, 16:16

I've noticed that one of my drive shafts is knocking ,I had this problem a couple of years ago and replaced the complete unit now the other one is...

8 Replies

2072 Views

Last post by CovKid
30 Apr 2018, 09:44
Clutch - Mileage lifespan on a T25?

Last post by itchyfeet « 29 Apr 2018, 18:22
Replies: 5
by nesty » 29 Apr 2018, 13:57

What is the general mileage clutch lifespan on a T25? Not driving in a constant hilly area fairly flat (IE not highlands) driving. I have had my...

5 Replies

2153 Views

Last post by itchyfeet
29 Apr 2018, 18:22
WBXOily

Last post by itchyfeet « 29 Apr 2018, 16:58
Replies: 77
by itchyfeet » 25 Nov 2017, 11:15
1

2

3

4

5

6
This is What2do's engine that was leaking oil from the spark plug hole, we checked compression and they were all low, not quite lower than VW min...
77 Replies

24603 Views

Last post by itchyfeet
29 Apr 2018, 16:58
Not T25, Engine Management Warning light

Last post by 937carrera « 29 Apr 2018, 09:37
Replies: 6
by Ian and Lins » 21 Aug 2014, 12:36

We need to get a small car. I'm not used to buying stuf like this, I havn't had a car myself for over 10 years. Lindsay's last car 'died' 'cause the...

6 Replies

1974 Views

Last post by 937carrera
29 Apr 2018, 09:37
KY engine bore size

Last post by thenomadcat « 28 Apr 2018, 18:12
Replies: 4
by thenomadcat » 27 Apr 2018, 20:34

Hi,

Does anyone know the actual piston/bore size for the 1.7D KY engine?

I'm looking for the correct match for the second repair oversize. That is...

4 Replies

1021 Views

Last post by thenomadcat
28 Apr 2018, 18:12
WBX Tinware ?

Last post by Cobra88 « 28 Apr 2018, 17:48
Replies: 5
by Cobra88 » 28 Apr 2018, 14:47

Hi All

Is it safe to remove the tinware from under the pushrod tubes and drive the Van ?

That way I can keep an eye out for leaks easier.

Regards...

5 Replies

1144 Views

Last post by Cobra88
28 Apr 2018, 17:48

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