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Most liked posts	Author	Posted	Liked	Forum
Powerflex trailing arm bushes - worth it?	maxstu	13 Nov 2025, 19:22	Once this week	Mechanical

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Last post

Stainless exhaust choice for a 2.1 petrol.

Last post by grace72 « 03 Jun 2018, 19:53
Replies: 18
by izzybarnard » 20 Mar 2018, 09:31
1

2
Hi

Seen a few threads on stainless exhausts for a 1.9 or 2.1 petrol but wondered if anyone would recommend either a Speed Shop system or the Just...
18 Replies

6877 Views

Last post by grace72
03 Jun 2018, 19:53
Oil buzzer and light - loss of power

Last post by Toneddie « 03 Jun 2018, 12:52
Replies: 10
by Toneddie » 12 May 2018, 17:17

I recently changed my water pump. I had also an intermittent oil buzzer after driving for an hour or so. Since replacement the oil light and buzzer...

10 Replies

2410 Views

Last post by Toneddie
03 Jun 2018, 12:52
Head studs

Last post by robinsbw « 02 Jun 2018, 14:48
Replies: 22
by robinsbw » 18 May 2018, 10:05
1

2
I've taken the heads of my t25 1.9dg engine and found the head studs were 10mm mild steel studding cut to size,the original studs are so expensive I...
22 Replies

8872 Views

Last post by robinsbw
02 Jun 2018, 14:48
Petrol to diesel 1.9 to 1.6

Last post by Bobreoc « 02 Jun 2018, 05:19

by Bobreoc » 02 Jun 2018, 05:19

Hi all.

I’ve had a good search on the forums but can’t really find what I’m looking for.

I’m looking at swapping 1.9 water cooled petrol with a t3...

0 Replies

1641 Views

Last post by Bobreoc
02 Jun 2018, 05:19
T25 workshop in Essex

Last post by Sir Brixalot « 01 Jun 2018, 18:37
Replies: 15
by buli » 13 Dec 2016, 18:01
1

2
Hi everybody. Hope you're all enjoying the run up to Christmas. I have a question for you all. I'm South London based and looking for someone to work...
15 Replies

7560 Views

Last post by Sir Brixalot
01 Jun 2018, 18:37
Clutch is stuffed. Need a mechanic.recommendations?Now fixed

Last post by sarran1955 « 01 Jun 2018, 17:56
Replies: 5
by spike blonde » 29 May 2018, 15:57

Hi. Having clutch woes. Have reached the limit of my ability to repair on drive. (Ie I can't drop the gearbox...hell I can't even get the master...

5 Replies

1516 Views

Last post by sarran1955
01 Jun 2018, 17:56
Fuel flow to/from Pierburg 2E

Last post by Ecopod « 31 May 2018, 13:05
Replies: 18
by Ecopod » 28 May 2018, 11:30
1

2
Hello again,

I've looked at countless pics of pierburg carb set ups etc but can't see a clear pic of following.

My fuel feed from pump is to...
18 Replies

5130 Views

Last post by Ecopod
31 May 2018, 13:05
Selector Shaft Seal leaking

Last post by JonB « 30 May 2018, 21:25
Replies: 4
by JonB » 28 May 2018, 13:54

I have this feature at the moment, I've read a few instructions on how to do this (through the reverse light switch) but none really detail how easy...

4 Replies

1074 Views

Last post by JonB
30 May 2018, 21:25
New head / rebuild or replace 1.9DG?

Last post by itchyfeet « 30 May 2018, 20:14
Replies: 5
by bruce3927 » 29 May 2018, 21:01

After putting it off for ages I have attempted to replace the exhaust on my 86 1.9DG.

I already was on to a bit of a sticky wicket as one of the...

5 Replies

2053 Views

Last post by itchyfeet
30 May 2018, 20:14
How do you jack up the vehicle ??

Last post by itchyfeet « 30 May 2018, 20:04
Replies: 9
by pandkh » 28 Aug 2014, 09:09

Hi

Sorry for the simple question, I'm a beginner and still learning.

Van passed its MOT but with several advisorys one of which was the front anti...

9 Replies

8016 Views

Last post by itchyfeet
30 May 2018, 20:04
GSF Sump Plug DG engine

Last post by DoubleOSeven « 30 May 2018, 18:13
Replies: 3
by Chalawandan » 30 May 2018, 15:34

Hi,

Changed the oil at the weekend, while the previous owner had been paying for reliable servicing, he'd been topping up with some halfords 5W30....

3 Replies

1233 Views

Last post by DoubleOSeven
30 May 2018, 18:13
Mechanic Stafford area

Last post by ozzy « 29 May 2018, 18:32

by ozzy » 29 May 2018, 18:32

if you need a Mechanic give Mark Tudor a shout he's looked after my cars and van for years. Mark has now gone Solo. Based in Stafford but will call...

0 Replies

1667 Views

Last post by ozzy
29 May 2018, 18:32
2.1 distributor used with carb

Last post by Aidan « 29 May 2018, 09:41
Replies: 4
by happy van » 18 May 2018, 16:30

hi in putting my dj 2.1 on to carb can i use the distributor off the dj or will i have to use a dg one with vac advance thanks.

4 Replies

1677 Views

Last post by Aidan
29 May 2018, 09:41
Spare for a trip to France

Last post by Mr Bean « 28 May 2018, 22:49
Replies: 9
by itchyfeet » 28 May 2018, 15:25

What did I miss? :lol:

P1100407 by Paul_Barr , on Flickr

9 Replies

1495 Views

Last post by Mr Bean
28 May 2018, 22:49
No compression!!!!

Last post by kevtherev « 28 May 2018, 13:54
Replies: 3
by Buggin1966 » 27 May 2018, 19:17

Got a 2.1 watwecooled engine, had to take the heads off to get exhaust connection helicoiled. Engine now back in but does not seem to have any...

3 Replies

1092 Views

Last post by kevtherev
28 May 2018, 13:54
Number 4 clyd.

Last post by robinsbw « 28 May 2018, 09:32
Replies: 2
by robinsbw » 25 May 2018, 08:10

I've a 1.9 dg petrol engine,how to you get number 4 cyld. piston pin in? I've removed the water pump and have made a conrod hanger.

2 Replies

1032 Views

Last post by robinsbw
28 May 2018, 09:32
Diesel Choke Handle How Is Cable Behind Retained ?

Last post by R0B « 27 May 2018, 20:53
Replies: 3
by Calitype25 » 27 May 2018, 19:41

Just replaced the plastic dash surround that houses the diesel choke. Can anyone tell me how the cable end immediately behind the choke handle should...

3 Replies

1269 Views

Last post by R0B
27 May 2018, 20:53
Air cooled 2ltr CU in Portugal - running like a pig.

Last post by porthyt « 26 May 2018, 17:01
Replies: 52
by porthyt » 12 May 2018, 19:06
1

2

3

4
Hi,

I have posted this on FB as well so apologies if you are in there also. Urgent help pls!! Currently in Portugal with our air cooled 1981 2l t25,...
52 Replies

15068 Views

Last post by porthyt
26 May 2018, 17:01
Mounting Header Tank

Last post by Ecopod « 25 May 2018, 18:33
Replies: 9
by Ecopod » 22 May 2018, 23:30

Hello,

Van is now nearly w/c thanks in no small part to this forum, many nights have been spent trawling through threads.

One small issue, how on...

9 Replies

2226 Views

Last post by Ecopod
25 May 2018, 18:33
What bolt head is this please?

Last post by 937carrera « 25 May 2018, 17:07
Replies: 12
by itchyfeet » 25 May 2018, 13:24

not seen these before?

P1100375 by Paul_Barr , on Flickr

12 Replies

4046 Views

Last post by 937carrera
25 May 2018, 17:07
bleed brakes before clutch?

Last post by itchyfeet « 25 May 2018, 12:59
Replies: 4
by matteo » 24 May 2018, 23:11

Hi,

When flushing through the brake and clutch fluid should I bleed the brakes first or the clutch cylinder first? Going with the logic of furthest...

4 Replies

1929 Views

Last post by itchyfeet
25 May 2018, 12:59
T25 Waterboxer help Derbyshire ish

Last post by kevtherev « 24 May 2018, 06:24
Replies: 3
by Bozza » 06 May 2018, 20:19

Hello,

I’m new to writing in forums so please bare with me and apologies if this is posted in the wrong place. I’ve owned a 1983 t25 camper since...

3 Replies

1917 Views

Last post by kevtherev
24 May 2018, 06:24
Engine builders advise, rockers arms and shaft

Last post by jonnyrock66 « 23 May 2018, 14:36
Replies: 10
by jonnyrock66 » 23 May 2018, 11:20

Hi all, So rebuilding a W code 1700 engine. Put a new everything inside. Bigger B+P into 2 liter heads, but I need advise regarding rocker arms and...

10 Replies

3469 Views

Last post by jonnyrock66
23 May 2018, 14:36
Exhaust Emission Test Results

Last post by islandboy « 23 May 2018, 12:39
Replies: 2
by islandboy » 23 May 2018, 10:50

I'm pleased to say my van passed MOT emissions yesterday but I would be interested to know if the results tell me anything.

The engine is 1987 1.9...

2 Replies

1181 Views

Last post by islandboy
23 May 2018, 12:39
Desperate!! Starter motor bush removal and replacement

Last post by 2011dandd « 22 May 2018, 20:37
Replies: 9
by 2011dandd » 18 May 2018, 16:24

Hi
Got in a right pickle. Apparently my starter motor was in a right state and beyond the point of repair. According to the old boy in the local...

9 Replies

4372 Views

Last post by 2011dandd
22 May 2018, 20:37
Refurbed brake callipers

Last post by Sleedale « 22 May 2018, 20:17
Replies: 2
by Sleedale » 22 May 2018, 19:45

Our front near side brake calliper is worn and making the brakes move slightly resulting in a clacking sound as we drive along. Has been bodged by...

2 Replies

1378 Views

Last post by Sleedale
22 May 2018, 20:17
spark plug advice

Last post by bigherb « 19 May 2018, 12:31
Replies: 18
by matthew13 » 16 May 2018, 20:06
1

2
I have a 2ltr Aircooled 1983 T25 with a SVDA 034 electronic distributor. My garage is telling me i need special spark plugs for electronic ignition...
18 Replies

7758 Views

Last post by bigherb
19 May 2018, 12:31
Fuel Tank Type, Return Line and More.

Last post by Andyroo « 19 May 2018, 06:42
Replies: 27
by Andyroo » 17 May 2018, 18:04
1

2
Aircooled CU Engine.

I need a new fuel tank, but I'm left a bit confused with what I've taken off compared to the Haynes and Bentley books...
27 Replies

7069 Views

Last post by Andyroo
19 May 2018, 06:42
Wilkos oil

Last post by sarahandthebear « 18 May 2018, 12:15
Replies: 2
by sarahandthebear » 18 May 2018, 10:54

hi all found some oil in wilko and just wonderd has anybody used it on there van im a little reluctent as its cheap comapred to the stuff we use but...

2 Replies

894 Views

Last post by sarahandthebear
18 May 2018, 12:15
early and late engine carriers.

Last post by itchyfeet « 17 May 2018, 06:19
Replies: 23
by maxstu » 14 May 2018, 14:50
1

2
Early DG mounts carrying late DJ Engine
Below shows mounts for early version. The two bolts holes go in to engine casing either side of crank pulley...
23 Replies

5362 Views

Last post by itchyfeet
17 May 2018, 06:19
DJ 2.1 with carb

Last post by maxstu « 16 May 2018, 23:09
Replies: 11
by maxstu » 15 May 2018, 09:38

Nothing in Haynes. So inlet manifold insulation spacer to heads with additional paper gasket not shown. Which one on top please?

11 Replies

2913 Views

Last post by maxstu
16 May 2018, 23:09
Fitting main bearings to 2.1 WBX crankshaft

Last post by itchyfeet « 16 May 2018, 10:59
Replies: 4
by philmcC » 15 May 2018, 10:33

Looking at the new main bearings I've been supplied with and the crankcase, it seems there is only one dowel fitted. In some of the instructions they...

4 Replies

1844 Views

Last post by itchyfeet
16 May 2018, 10:59
Drop links

Last post by bigherb « 15 May 2018, 15:11
Replies: 10
by fazzer » 10 May 2018, 22:00

Noticed a banging noise on front of my kamper while driving.l found one of the drop links has snapped,Is it better to buy a new after market one or a...

10 Replies

1900 Views

Last post by bigherb
15 May 2018, 15:11
Starter motor removal and refitting

Last post by sarran1955 « 15 May 2018, 08:20
Replies: 1
by 2011dandd » 15 May 2018, 07:30

Having some issues with the starter motor on my 1.6 air cooled petrol engine. I’m going to remove it and investigate. Will I need to replace the...

1 Replies

957 Views

Last post by sarran1955
15 May 2018, 08:20
Water Pump

Last post by Ian Hulley « 14 May 2018, 20:17
Replies: 18
by JonathanR » 06 May 2018, 07:09
1

2
Morning Peeps
First camp 60 miles from home. Egine sounded noisier than usual then noticed water dripping at rear. Water pump has gone.
In that I am...
18 Replies

5862 Views

Last post by Ian Hulley
14 May 2018, 20:17
"> WBX con rod stretch bolts

Last post by itchyfeet « 13 May 2018, 16:57
Replies: 2
by philmcC » 13 May 2018, 16:36

I'm sure this has been covered in the forum before but I can't find the information that I want. I'm assuming you can't use the stretch bolts twice,...

2 Replies

760 Views

Last post by itchyfeet
13 May 2018, 16:57
Fuel Ring Main - WBX

Last post by itchyfeet « 13 May 2018, 07:05
Replies: 10
by Mr Bean » 12 May 2018, 09:10

Going to have to cut/grind off the hose clips and crimp sleeves as they are well rusted and I can see the plastic distorting as I apply force....

10 Replies

3666 Views

Last post by itchyfeet
13 May 2018, 07:05
HELP Digijet Tuning.. Anyone recommend someone?

Last post by itchyfeet « 12 May 2018, 17:19
Replies: 14
by Disco Denbow » 04 May 2018, 08:00

Hi. I have a DG engine which someone has added a digijet system too.
after the last MOT and being told it runs rich, i need to find someone to tune...

14 Replies

3117 Views

Last post by itchyfeet
12 May 2018, 17:19
High revs

Last post by Freddievan « 12 May 2018, 08:44
Replies: 2
by Freddievan » 12 May 2018, 08:13

Van is racing on idle. Is this just a matter of adjusting the idle speed adjustment screw?

2 Replies

776 Views

Last post by Freddievan
12 May 2018, 08:44
1.9 dg engine distributer replacement

Last post by plinky « 12 May 2018, 08:24
Replies: 5
by plinky » 11 May 2018, 17:20

Hi,

I have a problem with my T3 petrol 1.9 dg distributer which means i need a new one.....There is currently a huge problem getting hold of one and...

5 Replies

2062 Views

Last post by plinky
12 May 2018, 08:24
Spare Wheel Holder Removal?

Last post by Andyroo « 11 May 2018, 22:20
Replies: 16
by Andyroo » 07 May 2018, 18:26
1

2
I'm trying to remove the spare wheel holder.
I've removed the R type clips from the ends of the rods that the holder pivots on and I was expecting...
16 Replies

3463 Views

Last post by Andyroo
11 May 2018, 22:20
In or out?

Last post by silverbullet « 11 May 2018, 13:20
Replies: 9
by Mr Bean » 06 May 2018, 08:36

No not that old chestnut :roll:
While reassembling the tin work after some work on the van engine bay I pondered about the design intent regarding...

9 Replies

1737 Views

Last post by silverbullet
11 May 2018, 13:20
*******GEARBOX HELP********

Last post by nathan85 « 11 May 2018, 08:38
Replies: 6
by nathan85 » 10 May 2018, 06:43

i all. Have just looked at a 2L air cooled having sold our last one a couple of years back. I liked the van and it drove very well. However it had a...

6 Replies

1382 Views

Last post by nathan85
11 May 2018, 08:38
Pierberg rebuild question. DG 1.9 manual

Last post by maxstu « 10 May 2018, 19:11
Replies: 9
by maxstu » 08 May 2018, 14:00

Replacing a few bits on a Pierberg 2E3 19mm pump version so purchased kit T3DG129 from Brickwerks.
But before opening kit noted this difference from...

9 Replies

3034 Views

Last post by maxstu
10 May 2018, 19:11
t25 garages cornwall

Last post by sharpmz « 10 May 2018, 19:03
Replies: 5
by thebeach2008 » 10 Mar 2017, 19:29

hi, all,
my t25 1.9 watercooled failed its mot today on the exhaust, i have the full system but the garage dont want to do the work, does anyone know...

5 Replies

2683 Views

Last post by sharpmz
10 May 2018, 19:03
1.6 JX overhaul

Last post by clift_d « 10 May 2018, 10:02
Replies: 4
by Chappers1 » 08 May 2016, 17:05

Hey all,
Starting to get work done on my Westie before the summer as it's poor lay shaft snapped at Xmas time. Plan is with the gearbox is out, I'd...

4 Replies

1629 Views

Last post by clift_d
10 May 2018, 10:02
non running t25 2.1i

Last post by jan « 09 May 2018, 14:06
Replies: 2
by jan » 08 May 2018, 21:27

Hi all,
My t25 2.1 injection started spluttering accasionally on Sunday and to a complete unintended halt on Monday (5am). AA technician fiddled for...

2 Replies

1073 Views

Last post by jan
09 May 2018, 14:06
Engine bay solid coolant pipe

Last post by Ant-t « 09 May 2018, 13:47
Replies: 7
by ash1293 » 03 May 2018, 18:10

So we all know which one I'm talking about;

Mine is looking quite scabby mid point while the rest looks solid, well from the outside at least. The...

7 Replies

3644 Views

Last post by Ant-t
09 May 2018, 13:47
Push rod tube movement.

Last post by itchyfeet « 09 May 2018, 06:33
Replies: 7
by Bigjcc55 » 05 May 2018, 16:25

Whilst under the van this morning looking for where my oil drop was coming from I've found the push rod tube seals on the cylinder head end are...

7 Replies

1424 Views

Last post by itchyfeet
09 May 2018, 06:33
Setting up refurbished pierburg

Last post by kevtherev « 08 May 2018, 19:54
Replies: 10
by charlie328 » 02 May 2018, 06:18

Hello,
Have recently had carb overhauled by Bromyard and now have a couple of issues.
Cold start all fine but when choke valve fully open and engine...

10 Replies

3722 Views

Last post by kevtherev
08 May 2018, 19:54

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