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Most liked posts	Author	Posted	Liked	Forum
Headgasket failure	clift_d	Today, 16:54	Once this week	Mechanical
Won't start when left for a week	TwinTurbo	Today, 11:55	Once this week	Mechanical

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Last post

Hot starting

Last post by colinthefox « 12 Apr 2020, 10:16
Replies: 2
by PipH657HPE » 11 Apr 2020, 20:39

Hi, need help with a hot starting problem on my aaz engine, starts fine and will start again after a short run, but after a long run will not restart...

2 Replies

1252 Views

Last post by colinthefox
12 Apr 2020, 10:16
What is this pipe and where I can buy a replacement?

Last post by marandali « 10 Apr 2020, 15:40
Replies: 3
by marandali » 10 Apr 2020, 14:35

Hi all,

I've been meaning to try and replace this rusty looking coolant pipe for ages. Does anyone know where I might be able to buy one? Or what...

3 Replies

1121 Views

Last post by marandali
10 Apr 2020, 15:40
when breakin the engine starts to die when stationary

Last post by Mocki « 10 Apr 2020, 10:31
Replies: 4
by barneyrubble56 » 10 Apr 2020, 00:19

i there it barney rubble i have a problem and need some help just done my brakes new discs pads new slave rear shoes ok adjusted bleed brakes started...

4 Replies

1327 Views

Last post by Mocki
10 Apr 2020, 10:31
Help required pleeaasse

Last post by sump « 10 Apr 2020, 09:37
Replies: 16
by sump » 07 Apr 2020, 19:36
1

2
Hi all, I have an 88 E reg with a 1.9 DG in it. Prob is the 2 hoses that run around the back of the engine bay the big ones. One has a 10mm pipe off...
16 Replies

6247 Views

Last post by sump
10 Apr 2020, 09:37
ABS Ring on Front Hubs 1989 DJ 2.1 Auto

Last post by maxstu « 09 Apr 2020, 19:14
Replies: 3
by maxstu » 31 Mar 2020, 10:41

Before l remove road wheel and disc, does any fine forum friend have the external diameter of the ABS ring please? Tip of tooth to tooth.
I may have...

3 Replies

1337 Views

Last post by maxstu
09 Apr 2020, 19:14
DG engine real b*gger to start

Last post by sump « 08 Apr 2020, 20:40
Replies: 5
by rich11235 » 02 Jan 2020, 19:53

Happy new year all!

Basically my DG engined van is an absolute "bar-steward" to start. From cold it will only start after lots and lots of cranking with...

5 Replies

2626 Views

Last post by sump
08 Apr 2020, 20:40
Coolant pipe size

Last post by Slaydog « 08 Apr 2020, 08:04
Replies: 2
by Slaydog » 07 Apr 2020, 20:20

Hi -

Can anyone advise on the ideal size coolant pipe that runs between the RH Cylinder head via the coolant flange and connects to the plastic...

2 Replies

1095 Views

Last post by Slaydog
08 Apr 2020, 08:04
Solex carburettor auto choke

Last post by diesel11 « 07 Apr 2020, 21:06
Replies: 2
by diesel11 » 01 Apr 2020, 11:57

Good afternoon all, whilst on lockdown I've taken to tinkering on the van, I noticed that my right hand carb choke is sticking closed, so in my...

2 Replies

1618 Views

Last post by diesel11
07 Apr 2020, 21:06
T3 REAR WIPER MOTOR

Last post by maxstu « 06 Apr 2020, 19:51
Replies: 3
by stevehanx71 » 06 Apr 2020, 19:11

Help.......my rear wiper motor on my T3/T25 1990 is kaputt, I'm trying to source a replacement can someone please help or advise?

Sent from my...

3 Replies

1191 Views

Last post by maxstu
06 Apr 2020, 19:51
Carb linkage cable spring location?

Last post by bigherb « 05 Apr 2020, 13:00
Replies: 3
by Davegrohl99 » 04 Apr 2020, 12:00

Hi,

I have a 1981 2.0 CU westfalia. Doing a few checks on the engine bay and I feel like the spring for the carb linkage bar should be attached to...

3 Replies

1316 Views

Last post by bigherb
05 Apr 2020, 13:00
Fitting Brake Master cylinder

Last post by multisi « 03 Apr 2020, 20:08
Replies: 20
by itchyfeet » 12 Dec 2017, 19:19
1

2
Never fitted one before.

Any pointers so I don't make school boy errors gratefully received :D

P1080926 by Paul_Barr , on Flickr
20 Replies

13341 Views

Last post by multisi
03 Apr 2020, 20:08
Crank Pulley Bolt Lubricant and Check out my Spade

Last post by The Hairy Camper « 03 Apr 2020, 19:00

by The Hairy Camper » 03 Apr 2020, 19:00

Just removed an old crank pulley bolt and installed a new crank seal.

As i was about to torque the CP bolt up to spec, i noticed the instructions...

0 Replies

1471 Views

Last post by The Hairy Camper
03 Apr 2020, 19:00
Engine Swap - DG to DJ

Last post by kevtherev « 03 Apr 2020, 16:40
Replies: 51
by Snowmark » 24 Oct 2018, 19:42
1

2

3

4
Now that the camping season has finished for us, the van is in the shed and I’m ready to start installing the DJ engine to replace a late DG.

DG...
51 Replies

20331 Views

Last post by kevtherev
03 Apr 2020, 16:40
ARB Bushes Question

Last post by maxstu « 03 Apr 2020, 16:16
Replies: 12
by maxstu » 01 Apr 2020, 20:29

Just a quickie. Can ARB bushes be replaced without raising vehicle off the ground? Any difficulties with PAS rack version?
Thank
Stuart

12 Replies

2811 Views

Last post by maxstu
03 Apr 2020, 16:16
Vacuum Pumps KY to 1Y Compatable?

Last post by The Hairy Camper « 02 Apr 2020, 21:24
Replies: 2
by The Hairy Camper » 02 Apr 2020, 18:24

So the little plastic spout on 1Y Vacuum pump was missing/broke when i got it. The one from my old KY was still good so i tried to swap the covers,...

2 Replies

1235 Views

Last post by The Hairy Camper
02 Apr 2020, 21:24
Clutch Pressure Plate

Last post by The Hairy Camper « 01 Apr 2020, 19:21
Replies: 2
by The Hairy Camper » 01 Apr 2020, 17:58

I did my first ever clutch change recently. Followed some instructions on the club8090 wiki and i really didn't find it that bad/hard at all. :D

My...

2 Replies

1286 Views

Last post by The Hairy Camper
01 Apr 2020, 19:21
surprise surprise another head gasket seems to have blown

Last post by Sir Brixalot « 01 Apr 2020, 15:57
Replies: 22
by Sir Brixalot » 06 Mar 2020, 12:08
1

2
Bubbles in header tank, levels dropping in the header tank and leaks appearing. All too familiar from previous Elite engines, this one lasted nearly...
22 Replies

7511 Views

Last post by Sir Brixalot
01 Apr 2020, 15:57
Replacing Flexible Coupling At Steering Relay Unit.

Last post by maxstu « 01 Apr 2020, 09:23
Replies: 2
by maxstu » 31 Mar 2020, 21:26

This coupling is found cushioned between the steering connecting shaft and steering gear unit. It is located just to the right of the off side...

2 Replies

1458 Views

Last post by maxstu
01 Apr 2020, 09:23
Engine Mount/Chassis Rail Bolt

Last post by The Hairy Camper « 31 Mar 2020, 22:50
Replies: 2
by The Hairy Camper » 31 Mar 2020, 19:30

I managed to break one of these M8 bolts (with a flat head) off this diesel engine mount/chassis rail.

Brickwerks said they didn't have any, so I...

2 Replies

1165 Views

Last post by The Hairy Camper
31 Mar 2020, 22:50
Camshaft and Gear Torque?

Last post by Andyroo « 31 Mar 2020, 08:26

by Andyroo » 31 Mar 2020, 08:26

Aircooled 2.0ltr CU Engine

Hi everyone,
I've finally bought a new camshaft for my van as my old one is pretty worn.
I've purchased the shaft, gear...

0 Replies

1554 Views

Last post by Andyroo
31 Mar 2020, 08:26
Torque Spec for Gearbox Bolts

Last post by Oldiebut goodie « 30 Mar 2020, 08:27
Replies: 4
by The Hairy Camper » 29 Mar 2020, 21:03

I know i need to buy a Haynes manual, but does anyone know the torque spec for the bolts holding the gearbox to the engine? If they have one.

Cheers.

4 Replies

4305 Views

Last post by Oldiebut goodie
30 Mar 2020, 08:27
Will an 85 dg petrol tank fit a 2.0 82 air cooled?

Last post by Da dan « 29 Mar 2020, 21:00
Replies: 2
by Da dan » 29 Mar 2020, 10:50

As above. I’ve just been asked but have no idea. Thanks folks. Stay safe

Sent from my iPhone using Tapatalk

2 Replies

1104 Views

Last post by Da dan
29 Mar 2020, 21:00
Fuel tank bolts

Last post by obbig « 28 Mar 2020, 18:30
Replies: 3
by obbig » 27 Mar 2020, 23:14

Hi there anyone can let me know what size the bolts are cheers bri

3 Replies

1386 Views

Last post by obbig
28 Mar 2020, 18:30
Sooty carb/throttle body

Last post by triumph « 28 Mar 2020, 13:35

by triumph » 28 Mar 2020, 13:35

Hi all,
My van has a 2.3l air cooled injected engine from stateside tuning, came with the van.

Sometimes the van runs a little “lumpy”.

I took the...

0 Replies

1438 Views

Last post by triumph
28 Mar 2020, 13:35
Door won't open.

Last post by Mr Bean « 25 Mar 2020, 12:39
Replies: 3
by KRIS » 24 Mar 2020, 22:02

Hi. Got a strange one here. Bought a van which needs work. It needs a drivers door, no problem I have bought one. However: I can't get the bloody...

3 Replies

1389 Views

Last post by Mr Bean
25 Mar 2020, 12:39
What is this plug?!

Last post by ajsimmo « 23 Mar 2020, 16:47
Replies: 8
by Florence the Komet » 21 Mar 2020, 15:22

IMG_3881.jpg
Hi all, when doing a service yesterday (thanks for all the great info on here!) I noticed that some kind of plug has come off.
I don’t...

8 Replies

3087 Views

Last post by ajsimmo
23 Mar 2020, 16:47
Early DG - Crankshaft Oil Thrower problem (pulley end)

Last post by airheadboxer « 22 Mar 2020, 21:19
Replies: 12
by airheadboxer » 19 Mar 2020, 20:12

Can anyone help please - I need a crankshaft oil thrower for the pulley end of the crank of my early DG, part number 025 105 241.

I’ve tried the...

12 Replies

4142 Views

Last post by airheadboxer
22 Mar 2020, 21:19
Just kampers stainless steal exhaust

Last post by freckvan1 « 22 Mar 2020, 20:56
Replies: 10
by sarahandthebear » 13 Mar 2020, 23:28

We think it's time our 1984 1.9 dg westy has a new exhaust, mainly because the old one is now more useful to sieve flower :rofl unfortunately the...

10 Replies

3278 Views

Last post by freckvan1
22 Mar 2020, 20:56
Tips for re-fitting driveshafts

Last post by smurfbus « 22 Mar 2020, 19:40
Replies: 8
by smurfbus » 20 Mar 2020, 07:13

Hi,

As part of MOT prep I have needed to remove my nearside driveshaft and replace the CV boots. I'm finding it quite challenging to re-mount outer...

8 Replies

2936 Views

Last post by smurfbus
22 Mar 2020, 19:40
Flush coolant system DJ

Last post by R0B « 21 Mar 2020, 14:12
Replies: 1
by Ciaoflyer » 21 Mar 2020, 13:28

Hi

Engine all rebuilt and fitted. Now need to flush coolant system, can I just fill with tap water and then drain it? Or. Can I stick a hose pipe in...

1 Replies

786 Views

Last post by R0B
21 Mar 2020, 14:12
Cranked stabiliser link

Last post by SamT « 20 Mar 2020, 10:38
Replies: 3
by SamT » 20 Mar 2020, 08:42

Just looking at my front suspension assembly and replacing bushings. I have the old style wishbone with the insert to fit the stabiliser link into....

3 Replies

1575 Views

Last post by SamT
20 Mar 2020, 10:38
2.1 MV engine fuel pump

Last post by happy van « 19 Mar 2020, 01:10
Replies: 4
by happy van » 13 Mar 2020, 15:58

Hi can I run a standard fuel pump off my 1.9 DG on my MV engine or will I need to use a electrical fuel pump thanks.

4 Replies

1653 Views

Last post by happy van
19 Mar 2020, 01:10
VW specialist near Bath

Last post by garyd « 18 Mar 2020, 20:11
Replies: 2
by vialde » 16 Mar 2020, 15:11

Hello,

Can anyone recommend a VW specialist near Bath? MOT due in a couple of months and I need a few things sorting out still.

Cheers,

Cary

2 Replies

1482 Views

Last post by garyd
18 Mar 2020, 20:11
final drive gear box noise?

Last post by fried chicken « 18 Mar 2020, 14:58
Replies: 5
by Nickconnett » 30 Aug 2019, 14:15

hi all, a mechanical queiry for those with a better ear then me!.
ive got a fast rummbly bearing noise coming from gear box type area,...

5 Replies

2836 Views

Last post by fried chicken
18 Mar 2020, 14:58
Hard Fuel Pipe & Unknown Connectors

Last post by B388 Matthew « 17 Mar 2020, 20:29
Replies: 5
by B388 Matthew » 17 Mar 2020, 19:16

Hi everyone!

I recently bought a 1985 T25 1.9 petrol panel van in order to carry out a camper conversion. I just have a couple of simple questions...

5 Replies

1687 Views

Last post by B388 Matthew
17 Mar 2020, 20:29
E10 Petrol

Last post by clift_d « 17 Mar 2020, 12:02
Replies: 3
by JackE » 12 Mar 2020, 11:35

Hi,

There has been a lot in the news about E10 petrol and when I was in France this summer it was for sale a lot cheaper than regular petrol . I...

3 Replies

1347 Views

Last post by clift_d
17 Mar 2020, 12:02
Crankcase pully

Last post by itchyfeet « 14 Mar 2020, 20:33
Replies: 5
by sarahandthebear » 13 Mar 2020, 23:24

Any tips for getting the crankcase pully bot offa 1.9 dg early van? I have tried putting the van in a low gear and pulling the belt as tight as...

5 Replies

2462 Views

Last post by itchyfeet
14 Mar 2020, 20:33
Supply and fit rebuilt/known used 2.1 engine

Last post by Sir Brixalot « 12 Mar 2020, 13:12
Replies: 13
by Sir Brixalot » 06 Mar 2020, 20:16

Any recommendations?

VW engine company on SW6 has some good reviews. Any first-hand experience? Just had a recommendation from someone who knows his...

13 Replies

4224 Views

Last post by Sir Brixalot
12 Mar 2020, 13:12
Rotor Arms

Last post by jswagger « 11 Mar 2020, 17:33
Replies: 6
by jswagger » 25 Feb 2020, 11:17

Hi,

I'm trying to set up my timing and have a question.

When the engine is turned over, the arm doesn't spin round, even though it's fully seated...

6 Replies

2270 Views

Last post by jswagger
11 Mar 2020, 17:33
SOLVED - High idle, corrects when throttle is 'blipped'

Last post by Mr Bean « 09 Mar 2020, 19:25
Replies: 4
by Wilso » 06 Mar 2020, 11:17

Vehicle - 1989 2.1 WB.

My engine idles high, around 1500-2000 (no rev counter so can't be precise. it is also stable at whatever Idle speed it...

4 Replies

2019 Views

Last post by Mr Bean
09 Mar 2020, 19:25
Another rebuild already??

Last post by Sir Brixalot « 08 Mar 2020, 15:10
Replies: 18
by LewisMac » 09 Feb 2020, 16:25
1

2
2.1 DJ 1988

Hi guys.

In the past year I’ve had a full rebuild including,

2 new heads
Thermostat
Radiator
Various coolant pipes

And some other...
18 Replies

9105 Views

Last post by Sir Brixalot
08 Mar 2020, 15:10
Yet another 1Y engine query

Last post by Garry2809 « 08 Mar 2020, 14:21
Replies: 6
by Garry2809 » 07 Mar 2020, 18:10

sooo I had a 1y engine at my disposal. It was in a scrap van that was dumped at my property. Closer inspection of this engine revealed a cracked...

6 Replies

2442 Views

Last post by Garry2809
08 Mar 2020, 14:21
Coolant rail clip.

Last post by Whitevanman « 08 Mar 2020, 11:28

by Whitevanman » 08 Mar 2020, 11:28

Putting my van back together so loads of questions at the moment. Current issue is cooling system and trying to source plastic clips that hold the...

0 Replies

1654 Views

Last post by Whitevanman
08 Mar 2020, 11:28
Early DG exhaust

Last post by ash1293 « 05 Mar 2020, 21:42
Replies: 20
by charlie328 » 27 Sep 2018, 07:31
1

2
After many repairs my silencer has finally had it and am considering the options.

Do I ?
A. Replace piecemeal mild steel parts and if so has anyone...
20 Replies

9986 Views

Last post by ash1293
05 Mar 2020, 21:42
Play in rear wheel bearings - MOT

Last post by Mr Bean « 02 Mar 2020, 15:39
Replies: 3
by Mr Bean » 02 Mar 2020, 14:05

I have always been able to detect a small amount of play in rear wheel bearings and although it doesn't seem to have worsened I have finally failed...

3 Replies

1977 Views

Last post by Mr Bean
02 Mar 2020, 15:39
2.1 DJ engine timing

Last post by scotttie « 01 Mar 2020, 07:26
Replies: 3
by scotttie » 25 Feb 2020, 10:29

Hi all,

Firstly, apologies, I know this topic has been covered a lot and is in the wiki.... But I wanted to get some advise before I potentially...

3 Replies

2673 Views

Last post by scotttie
01 Mar 2020, 07:26
brakes

Last post by clift_d « 29 Feb 2020, 20:45
Replies: 4
by tatoes » 28 Feb 2020, 01:47

can any body tell me why just my nearside rear wheel keeps lockingon after being stood for fewdays many thanks

4 Replies

2987 Views

Last post by clift_d
29 Feb 2020, 20:45
Fuel pipe size

Last post by Oldiebut goodie « 27 Feb 2020, 20:30
Replies: 5
by Whitevanman » 27 Feb 2020, 07:09

I ordered some 8mm 100% ethanol fuel hose for a DG but have found the connector on the tank to be much larger diameter. I've also fitted an electric...

5 Replies

1951 Views

Last post by Oldiebut goodie
27 Feb 2020, 20:30
2.1 MV engine

Last post by DoubleOSeven « 27 Feb 2020, 20:07
Replies: 15
by happy van » 04 Jan 2020, 22:23
1

2
Hi I'm going to fit a 2.1 MV engine into my van and was wondering can I use it with out the oil cooler as it did not come with the engine thanks
15 Replies

6668 Views

Last post by DoubleOSeven
27 Feb 2020, 20:07
Smoke in engine bay

Last post by Oldiebut goodie « 27 Feb 2020, 12:58
Replies: 9
by sarahandthebear » 18 Feb 2020, 17:04

Our 1984 1.9 dg has been sat for a month and yeasterday I went and started her up. All fluids were fine and she had a little trouble starting but...

9 Replies

2270 Views

Last post by Oldiebut goodie
27 Feb 2020, 12:58

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