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Most liked posts	Author	Posted	Liked	Forum
1600 CT Aircooled vacuum lines question	sarran1955	10 Sep 2026, 14:28	Once this week	Mechanical
Fuel pump priming continuously	cobblers	09 Sep 2026, 10:09	Once this week	Mechanical

Topics

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Last post

Header tank cap

Last post by TONYT25T25 « 08 Jul 2021, 10:25
Replies: 12
by TONYT25T25 » 15 Jun 2021, 12:02

Bought the following item from GSF as a spare after reading previous posts. The part was the listed for my vehicle but does not pass the test shown...

12 Replies

1350 Views

Last post by TONYT25T25
08 Jul 2021, 10:25
Engine flooding with fuel. DJ2.1 1989 Auto. Broken down in roadside

Last post by weimarbus « 07 Jul 2021, 07:55
Replies: 99
by maxstu » 15 Jun 2021, 12:01
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Before l call recovery. Any help please? I need to continue my journey.
On turning ignition key the fuel pump runs contantly and is flooding engine...
99 Replies

9306 Views

Last post by weimarbus
07 Jul 2021, 07:55
Carb Running Issue from cold

Last post by Dueller « 06 Jul 2021, 19:16
Replies: 2
by Dueller » 06 Jul 2021, 12:22

Hi everyone

Been through the Wiki and cant find an answer to this one

So ive rebuilt my late type 1.9 DG WBX engine and all is good, timed up well,...

2 Replies

449 Views

Last post by Dueller
06 Jul 2021, 19:16
clutch

Last post by Al Housman « 06 Jul 2021, 09:09

by Al Housman » 06 Jul 2021, 09:09

I have asked a question on the alternative engine site but really my query is not specific to my AAZ.

My gearbox will be with Aidan soon for some...

0 Replies

2919 Views

Last post by Al Housman
06 Jul 2021, 09:09
Water Pipe

Last post by kentishvanman « 06 Jul 2021, 06:45
Replies: 11
by kentishvanman » 05 Jul 2021, 15:00

1987 DG engine.
Metal water pipe between thermostat and water pump has a couple of bumps on it. Assume corrosion on inside?
Just a thought. What is...

11 Replies

1055 Views

Last post by kentishvanman
06 Jul 2021, 06:45
Starting problem

Last post by TONYT25T25 « 05 Jul 2021, 22:22
Replies: 8
by lukeskywalker945 » 03 Jul 2021, 15:41

Hi everyone.

I’m hoping for some sound advice before going out and buying replacement parts that may not be needed.

I have a 1989 1.9 DG. It’s been...

8 Replies

1059 Views

Last post by TONYT25T25
05 Jul 2021, 22:22
emergency spares

Last post by TONYT25T25 « 05 Jul 2021, 15:25
Replies: 3
by Freddievan » 05 Jul 2021, 14:11

What spares do you carry on a long adventure? I'll certainly include a spare aux belt after my last experience (and spare tyre obv)

3 Replies

619 Views

Last post by TONYT25T25
05 Jul 2021, 15:25
Under tinware over push rod tubes

Last post by R0B « 03 Jul 2021, 14:50
Replies: 19
by Jay Peg » 01 Jul 2021, 18:52
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2
Hi there,

since I’ve owned my T25 2.0 Aircooled CU
it appears I’m missing the under Tin ware for both sides that fits over the push rod tubes.
Are...
19 Replies

2392 Views

Last post by R0B
03 Jul 2021, 14:50
Rear wheel play

Last post by clone123 « 02 Jul 2021, 19:37
Replies: 3
by clone123 » 01 Jul 2021, 13:06

Hi guys and girls just hopeing you can Steer me in the right direction just changed my rear drive shaft and wheel bearing on drives side only to fine...

3 Replies

559 Views

Last post by clone123
02 Jul 2021, 19:37
I know T25s are hot, BUT.....

Last post by jas915 « 02 Jul 2021, 09:18
Replies: 10
by Spailpin Fanach » 30 Jun 2021, 08:28

I went for a short spin yesterday, about 15km, I hour, in busy inner city traffic in my 1989 LHD T3 1.6TD JX Westy. When I got home and was getting...

10 Replies

2110 Views

Last post by jas915
02 Jul 2021, 09:18
Newbie with MOT advisories seeking advice!

Last post by T25Convert « 01 Jul 2021, 12:33
Replies: 16
by lazydiarist » 29 Jun 2021, 18:44
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2
Sorry about the topic subject sounding like a lonely hearts advert! Got a T25 last year and with one thing and another it's been sat for most of the...
16 Replies

1559 Views

Last post by T25Convert
01 Jul 2021, 12:33
1982 t25 cutting out in a curious way.

Last post by sarran1955 « 30 Jun 2021, 21:21
Replies: 5
by danielkitson » 06 Apr 2021, 10:56

hey there,

im very new here (this is my first post) so forgive me if i've missed an earlier discussion of a similar fault that i should have tagged...

5 Replies

1343 Views

Last post by sarran1955
30 Jun 2021, 21:21
Weber Ignition Timing

Last post by Jakew1610 « 30 Jun 2021, 20:16
Replies: 4
by johnwayne » 17 May 2021, 17:17

Since getting my Weber carb installed it sometimes takes a couple of goes to start the engine, otherwise all running great and if I give it a little...

4 Replies

1174 Views

Last post by Jakew1610
30 Jun 2021, 20:16
Lost 1st gear

Last post by clift_d « 29 Jun 2021, 10:14
Replies: 6
by sibey » 28 Jun 2021, 19:53

Was driving in 3rd gear with hand on gearstick ready to change to 4th and felt 'something' through the stick. Pulled over and then could not engage...

6 Replies

650 Views

Last post by clift_d
29 Jun 2021, 10:14
Speedo cable replacement

Last post by itchyfeet « 27 Jun 2021, 19:06
Replies: 42
by itchyfeet » 06 May 2017, 15:29
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2

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Did this today, pics to share :D

Spare wheel out, grill off hub cap off

P1080284a by Paul_Barr , on Flickr

remove circlip from speedo cable(...
42 Replies

46281 Views

Last post by itchyfeet
27 Jun 2021, 19:06
Damaged Valve Stems – Are Lash Caps a solution?

Last post by airheadboxer « 26 Jun 2021, 21:12
Replies: 9
by airheadboxer » 25 Jun 2021, 18:51

I have just found I have a problem with damaged valve stem ends :(

I can’t get a decent picture of mine at the moment, so here is a picture from...

9 Replies

2825 Views

Last post by airheadboxer
26 Jun 2021, 21:12
1st Gear

Last post by Wearside wanderer « 25 Jun 2021, 15:49
Replies: 7
by Wearside wanderer » 24 Jun 2021, 16:36

So my newly acquired ‘Hamish’ doesn’t really like 1st gear and feels like it’s in 3rd (it’s not but it wants to stall) however it loves reverse, 2nd,...

7 Replies

1034 Views

Last post by Wearside wanderer
25 Jun 2021, 15:49
Where to get a new Fuel Regulator?

Last post by maxstu « 25 Jun 2021, 09:17
Replies: 11
by VanDave » 06 Jun 2021, 15:10

Hi, All,
It looks like the Fuel Pressure Regulator has gone bad on my 2.1 DJ engine, the previously fine running engine won't start, cylinders are...

11 Replies

4368 Views

Last post by maxstu
25 Jun 2021, 09:17
Strange ignition problem

Last post by Aidan « 24 Jun 2021, 18:27
Replies: 8
by mickeyflyn » 20 Jun 2021, 16:34

1983 1.9 df petrol . Engine developed a misfire on the fuel carriageway then cut out , restarted in the layby but would only idle on what sounded...

8 Replies

1651 Views

Last post by Aidan
24 Jun 2021, 18:27
Dipstick between lines T25 ‘82 Aircooled

Last post by Jay Peg « 22 Jun 2021, 08:42
Replies: 3
by Jay Peg » 20 Jun 2021, 08:48

Hi there,

does anyone know how many litres of oil between the marks on the dipstick of T25 Aircooled 2.0 ‘82 Dipstick?

Thanks

Jay

3 Replies

631 Views

Last post by Jay Peg
22 Jun 2021, 08:42
Handbrake puzzle...

Last post by Jim San « 22 Jun 2021, 08:16
Replies: 1
by T25Convert » 22 Jun 2021, 07:18

The MOT didn't like my handbrake and I got a major defect for:

Nearside Rear Brakes imbalanced across an axle Handbrake pulling half of offside...

1 Replies

427 Views

Last post by Jim San
22 Jun 2021, 08:16
Too high compression? Should I worry or be happy?

Last post by Aidan « 20 Jun 2021, 13:48
Replies: 8
by Syncronorth » 19 Jun 2021, 11:56

This car (2.1 DJ westfalia automatic) has been sitting for around 5 years and according to the previous owner the engine blows white smoke and don't...

8 Replies

1169 Views

Last post by Aidan
20 Jun 2021, 13:48
Where’s my Thermostat?

Last post by DoubleOSeven « 20 Jun 2021, 06:34
Replies: 10
by Lee1972 » 15 Jun 2021, 17:10

Hi guys,
Silly question, but where’s my thermostat located? my engines overheating and the fan switch also seized on me today.
I’m not great with...

10 Replies

1119 Views

Last post by DoubleOSeven
20 Jun 2021, 06:34
T25 Aircooled 1982 Windscreen washer Reservoir

Last post by Jay Peg « 19 Jun 2021, 18:42
Replies: 2
by Jay Peg » 19 Jun 2021, 18:30

Hi there,

does anyone know the capacity of the windscreen washer reservoir on ‘82 Aircooled 2.0 T25?

Thanks

Jay

2 Replies

405 Views

Last post by Jay Peg
19 Jun 2021, 18:42
Accelerator cable replacement and idle

Last post by JAMIEW « 19 Jun 2021, 17:01
Replies: 4
by JAMIEW » 19 Jun 2021, 14:00

I've just replaced the accelerator cable and took up slack but not to taut (so it seemed) and it's idling at 3k. Is it a case of just loosening off...

4 Replies

542 Views

Last post by JAMIEW
19 Jun 2021, 17:01
Drive shafts, availability and choice..

Last post by rollercoaster « 18 Jun 2021, 23:51
Replies: 7
by rollercoaster » 17 Jun 2021, 00:03

Wouldnt it be great to be able to buy a good complete drive shaft?
BW have me on their waiting list, has anyone got another idea..

What are we...

7 Replies

1079 Views

Last post by rollercoaster
18 Jun 2021, 23:51
air in fuel line

Last post by Lio « 18 Jun 2021, 19:57
Replies: 15
by Lio » 06 Mar 2021, 07:49
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2
Hello everybody
I am still struggling with air in fuel line on my turbo diesel from 87. After I have vacuumed the line to remove air and sipped a bit...
15 Replies

3518 Views

Last post by Lio
18 Jun 2021, 19:57
knocking from driveshaft when turning

Last post by JeffRoo « 18 Jun 2021, 18:58
Replies: 3
by Mona » 18 Jun 2021, 17:05

Hi All,

I have a slight knocking from driveshaft when turning, we had a look and the one that is knocking is looser than the other one (we assume...

3 Replies

904 Views

Last post by JeffRoo
18 Jun 2021, 18:58
WBX Bleed rail clips

Last post by DoubleOSeven « 18 Jun 2021, 13:07
Replies: 3
by Syncronorth » 08 Sep 2020, 18:30

I have a metal bleed rail that's going in my car but no clips for it. I believe the correct part number is 121 046 255.
Found one shop listing them...

3 Replies

1121 Views

Last post by DoubleOSeven
18 Jun 2021, 13:07
Mechanic out 5W30 oil in. Okay?

Last post by jamesling « 17 Jun 2021, 21:02
Replies: 3
by jamesling » 16 Jun 2021, 18:23

Hi there,
Quick one, just took my van for an MOT and got them to replace oil whilst it was there. They've put in fully synthetic 5W30 oil, whereas...

3 Replies

828 Views

Last post by jamesling
17 Jun 2021, 21:02
Hydraulic lifters

Last post by R0B « 17 Jun 2021, 20:49
Replies: 4
by Vwjue73 » 17 Jun 2021, 19:45

Hi guys can anyone recommend somewhere to get new retainer clips for my lifters mine just seem to want to fly off all the time !!!!Many thanks if you...

4 Replies

620 Views

Last post by R0B
17 Jun 2021, 20:49
Starter Motor - Solanoid to Motor Cable Fix ?

Last post by Oldiebut goodie « 17 Jun 2021, 07:36
Replies: 7
by StrathpefferVW » 16 Jun 2021, 15:57

1990 Autosleeper Trident 1.9 petrol 5 speed

Wife was out in the camper last night and it wouldn't start on the way back.... she managed to get a...

7 Replies

834 Views

Last post by Oldiebut goodie
17 Jun 2021, 07:36
Motorway lane wandering in the wind 1988 1.9aaz

Last post by Haro1972 « 16 Jun 2021, 21:17
Replies: 12
by jacko1967 » 15 May 2021, 16:57

So first trip out in a long time I poly bushed the steering rack in lock down but the van still wanders it's a lot better than before, whats the next...

12 Replies

1668 Views

Last post by Haro1972
16 Jun 2021, 21:17
Oil leaking when cranking engine

Last post by TONYT25T25 « 16 Jun 2021, 17:25
Replies: 9
by Dukey » 14 Jun 2021, 17:08

Hi
I keep noticing small puddle off oil evertime I try and start my bus, it takes a while to get started which I know can be a common issue, it does...

9 Replies

926 Views

Last post by TONYT25T25
16 Jun 2021, 17:25
Shifter Rod adjustment

Last post by slowcoach « 16 Jun 2021, 15:18
Replies: 16
by slowcoach » 06 Mar 2021, 21:14
1

2
Hi all,
I spent a few hours rolling around under the van (new car creeper though, which has saved my back somewhat!), and have replaced the rear wear...
16 Replies

9729 Views

Last post by slowcoach
16 Jun 2021, 15:18
Gerbox breather hole

Last post by slowcoach « 15 Jun 2021, 11:00
Replies: 2
by slowcoach » 15 Jun 2021, 09:06

Hi-
Ive an 8E 5speed box, and Im searching for the breather hole to de-clog it. is this photo (found on google) correct for my gearbox? I don't...

2 Replies

526 Views

Last post by slowcoach
15 Jun 2021, 11:00
Heater Matrix replacement hell!

Last post by slowcoach « 14 Jun 2021, 21:27
Replies: 12
by slowerlawnmower » 12 Jun 2021, 10:35

Been trying to replace heater matrix on 1.6d

Got dash out ok

But screws rusted tight on heater box

Already sheared one off

Can’t get them out...

12 Replies

1797 Views

Last post by slowcoach
14 Jun 2021, 21:27
ENGINE: Diesel to Aircooled

Last post by ajsimmo « 14 Jun 2021, 09:22
Replies: 10
by slowerlawnmower » 09 Jun 2021, 08:15

Hello all

Ive owned a T25 1.6D leisuredrive conversion for last 15+ years.
Gone through all the pains of head gasket, water pumps, radiator etc etc...

10 Replies

1794 Views

Last post by ajsimmo
14 Jun 2021, 09:22
Oilite bush

Last post by Aidan « 13 Jun 2021, 08:55
Replies: 21
by Bryce » 11 Jun 2021, 11:57
1

2
Hi
I'm having a hard time finding out where to buy a replacement oilite Bush. Im taking my starter to a guy to refurbish next week and from reading...
21 Replies

506904 Views

Last post by Aidan
13 Jun 2021, 08:55
Waterpump sealing bung size?

Last post by Shinnster « 12 Jun 2021, 15:01

by Shinnster » 12 Jun 2021, 15:01

Hi all

I have fitted a new waterpump to my 1.9 dg but it didn't come with the sealing bung for the extra hole .
I havent been able to locate...

0 Replies

3020 Views

Last post by Shinnster
12 Jun 2021, 15:01
Carrier Bolts Seized

Last post by bmakins « 12 Jun 2021, 13:10
Replies: 4
by bmakins » 11 Jun 2021, 14:49

Hi all, the 22mm bolts holding the front brake carrier on are seized solid. Tried penetrating fluid and as long a breaker bar as will fit, to no...

4 Replies

910 Views

Last post by bmakins
12 Jun 2021, 13:10
Choke ? removal from dash

Last post by slowerlawnmower « 12 Jun 2021, 10:53
Replies: 6
by slowerlawnmower » 11 Jun 2021, 16:19

Sorting the heater matrix
Taking dash out for first time

Can’t seem to work out how to remove choke(I think) from dash (located lower left of...

6 Replies

793 Views

Last post by slowerlawnmower
12 Jun 2021, 10:53
Won't start Will start

Last post by SeanMc1970b « 11 Jun 2021, 13:40
Replies: 7
by SeanMc1970b » 01 Jun 2021, 12:32

I've been trying to figure out why my van wouldn't start for weeks off and on. Slowly been swapping in and out parts and following previous fellow...

7 Replies

1902 Views

Last post by SeanMc1970b
11 Jun 2021, 13:40
Engine whoosh - with audio

Last post by ajsimmo « 10 Jun 2021, 12:00
Replies: 5
by matteo » 31 May 2021, 12:54

Hi all,

My CU 2.0L engine has recently acquired a slight whoosh/whistle when the revs drop following a tap on the accelerator (from idle). I've...

5 Replies

1207 Views

Last post by ajsimmo
10 Jun 2021, 12:00
Accelerator Pushrod

Last post by Dubworth « 10 Jun 2021, 10:22
Replies: 6
by Dubworth » 08 Jun 2021, 17:44

It’s there a trick to fitting these? I’m currently trying to do so from in the van into the linkage. What I have noticed is my replacement part is...

6 Replies

1028 Views

Last post by Dubworth
10 Jun 2021, 10:22
Replacement Engine

Last post by mercrocker « 09 Jun 2021, 19:09
Replies: 4
by randamonia » 09 Jun 2021, 13:57

Hi
My current DG engine is fried. I lost all the coolant on the M3 resulting in a very hot lump of scrap at the back where the engine should be.
So I...

4 Replies

962 Views

Last post by mercrocker
09 Jun 2021, 19:09
Newbie removing an engine - some advice? CU

Last post by multisi « 09 Jun 2021, 07:49
Replies: 2
by jospanner » 08 Jun 2021, 18:14

Hi there!
I've got my VW's CU Aircooled engine ready to unbolt from the body -
Essentially, once the engine accessories/cables/etc are disconnected,...

2 Replies

726 Views

Last post by multisi
09 Jun 2021, 07:49
Another starter motor earth problem

Last post by Bryce « 08 Jun 2021, 18:20
Replies: 1
by Bryce » 08 Jun 2021, 14:32

Hi
I have 1987 1.6 jx. The van won't crank and from previous questions and reading through the forum it seems to be a issue with a bad earth.
I have...

1 Replies

473 Views

Last post by Bryce
08 Jun 2021, 18:20
clutch to the floor

Last post by manluka « 07 Jun 2021, 17:37
Replies: 5
by manluka » 02 Jun 2021, 17:43

Just had a new clutch fitted, but I have found in order to change gear, I have to put the clutch pedal right down to the floor. On release there is...

5 Replies

1014 Views

Last post by manluka
07 Jun 2021, 17:37
Rocker valve ID

Last post by bigherb « 05 Jun 2021, 19:43
Replies: 7
by Mona » 29 May 2021, 19:02

Hi All,

We took off the rocker covers today and found this, which we weren't expecting. Looking at the code 070101375B this is for a CU engine,...

7 Replies

1084 Views

Last post by bigherb
05 Jun 2021, 19:43

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