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Most liked posts	Author	Posted	Liked	Forum
1.9 Carburettor Pics	Aidan	Today, 09:22	2 times this week	Mechanical
1987 DJ does not fit 1983 Cooling Pipes	Robsey	Yesterday, 23:05	Once this week	Mechanical

Topics

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Last post

Blown gasket, ok compression ?

Last post by Mocki « 07 Feb 2021, 09:21
Replies: 2
by LDN-BLN » 06 Feb 2021, 23:58

Hi folks,

After years of no major engine-related problems my 1.9 dg has had a catastrophic turn for the worse...

The backstory:

Got stuck down a...

2 Replies

441 Views

Last post by Mocki
07 Feb 2021, 09:21
Brake servo vacuum pipe

Last post by chewbacca « 06 Feb 2021, 23:40
Replies: 14
by chewbacca » 03 Feb 2021, 23:15

Hi all

The vac tube in the engine bay looks like this...

Very old & tired, but it was functional before I removed it. The hose clip in the...

14 Replies

2355 Views

Last post by chewbacca
06 Feb 2021, 23:40
Quick thread size question...

Last post by chewbacca « 06 Feb 2021, 23:35
Replies: 6
by chewbacca » 06 Feb 2021, 07:57

Hi all

Anyone know the thread size for the bolts that hold the ignition coil into place please?

I think they're a pair of M6, but need to check so...

6 Replies

576 Views

Last post by chewbacca
06 Feb 2021, 23:35
Rear brake pulsing

Last post by Stesaw « 04 Feb 2021, 23:28
Replies: 34
by zoona » 23 Nov 2020, 08:18
1

2

3
Hi

I have an odd problem, and wanted to get some advice.

We had a rear bearing that needed replacing. Took it to local place after ordering the...
34 Replies

4160 Views

Last post by Stesaw
04 Feb 2021, 23:28
Hot starting problems

Last post by DoubleOSeven « 02 Feb 2021, 17:01
Replies: 5
by AdyB73 » 31 Jan 2021, 11:48

Hi all,

I’m sure there will be a post on here with my related problem and would appreciate a pointer in the right direction if so.

Had a new 2.1dj...

5 Replies

535 Views

Last post by DoubleOSeven
02 Feb 2021, 17:01
Early Gear Linkage Reconnection - Shift Linkage Housing?

Last post by Dueller « 02 Feb 2021, 14:59
Replies: 3
by Enternent » 12 Jan 2021, 21:11

The slop in the gear change finally drove me to go for a refurb. As I have an early van with a 12mm gear stick, air cooled manual, I selected the...

3 Replies

916 Views

Last post by Dueller
02 Feb 2021, 14:59
No heat just cold air

Last post by Dueller « 02 Feb 2021, 14:49
Replies: 12
by T25boy71 » 09 Dec 2020, 13:03

Seasons greetings all can anyone help having problems with the heater not getting hot on my Vw t25 it had a new heather matrix before we got it we...

12 Replies

3244 Views

Last post by Dueller
02 Feb 2021, 14:49
jx turbo from ebay.

Last post by Dueller « 02 Feb 2021, 14:42
Replies: 1
by pinpointer01 » 14 Dec 2020, 12:15

Has anyone bought one of the cheap turbo,s from ebay they sell for around £180, and seem to all come from Germany. has anyone bought one and if so...

1 Replies

602 Views

Last post by Dueller
02 Feb 2021, 14:42
injector refurbishment

Last post by silverbullet « 02 Feb 2021, 14:33
Replies: 12
by kevtherev » 15 May 2016, 16:58

Are there any recommended refurbishers of VW injectors? (2.1 DJ)
I know of one but just wondered if any others have been pleased with a service done

12 Replies

3568 Views

Last post by silverbullet
02 Feb 2021, 14:33
1.9 carb service kit

Last post by chewbacca « 01 Feb 2021, 21:13
Replies: 4
by chewbacca » 31 Jan 2021, 23:44

Hi all.

A friend is going to look over my carb for me. This one...

I see Brickwerks do a carb kit...

Brickwerks item here

I can see I need...

4 Replies

694 Views

Last post by chewbacca
01 Feb 2021, 21:13
Thermostat which way round

Last post by T25boy71 « 01 Feb 2021, 19:58
Replies: 11
by T25boy71 » 25 Jan 2021, 11:53

Hello Hope you can help. I’ve change the thermostat on my van it’s a TD
When I removed the thermostat it fell out So I’m not 100% sure of which way...

11 Replies

2065 Views

Last post by T25boy71
01 Feb 2021, 19:58
LDA linkage /pump shaft

Last post by WILKS « 31 Jan 2021, 19:10

by WILKS » 31 Jan 2021, 19:10

1.6 JX std fuel pump. I have fuel leaking from the fuel pump at the LDA pump shaft. I attempted to remove the 6mm nut from the protruding shaft ....

0 Replies

2865 Views

Last post by WILKS
31 Jan 2021, 19:10
Has anyone made one of these?

Last post by chewbacca « 30 Jan 2021, 23:17
Replies: 12
by Stesaw » 25 Jan 2021, 00:38

So, as the title says, my current one is one of the old metal ones and it's knackered, had a pinhole in and rusted badly so had to chop it in half...

12 Replies

1656 Views

Last post by chewbacca
30 Jan 2021, 23:17
Camshaft on a 2.1DJ From Heritage Parts

Last post by silverbullet « 28 Jan 2021, 19:50
Replies: 11
by josephcarey1 » 24 Jan 2021, 18:53

Hi guys,

Has anyone tried to use with success a new camshaft for the 2.1DJ from heritage parts at all?
I bought one a month ago, had to get a...

11 Replies

1956 Views

Last post by silverbullet
28 Jan 2021, 19:50
That was lucky

Last post by TONYT25T25 « 26 Jan 2021, 17:12
Replies: 6
by Ralf85 » 16 Sep 2016, 15:28

I bought a new petrol pump from 'The Bishop' last weekend. I put the pump in the van as a spare on Wednesday and set off camping for a couple of...

6 Replies

1410 Views

Last post by TONYT25T25
26 Jan 2021, 17:12
Need some advice after a 13 year absence from the forum!

Last post by lucas « 25 Jan 2021, 10:47
Replies: 23
by lucas » 16 Feb 2019, 11:31
1

2
I joined a long time ago when I lived in England and had a late ex German army doka with a non turbo 1.7 llr Diesel engine.
Lots has changed, I now...
23 Replies

5085 Views

Last post by lucas
25 Jan 2021, 10:47
Air intake - what’s the point of this?

Last post by DoubleOSeven « 23 Jan 2021, 21:24
Replies: 8
by ScienceBoy » 17 Jan 2021, 13:59

So is this a leftover from air cooled configuration?

Does it give any purpose to a DG? I guess it takes warm air from the engine compartment before...

8 Replies

2603 Views

Last post by DoubleOSeven
23 Jan 2021, 21:24
Waterboxer connecting rod bolts

Last post by josephcarey1 « 22 Jan 2021, 21:39
Replies: 2
by josephcarey1 » 17 Jan 2021, 18:04

Hey guys,

Is it possible to replace the 22mm threaded stretch con rod bolts for the 13mm non stretched ones at all?

I’m building a new engine. Just...

2 Replies

677 Views

Last post by josephcarey1
22 Jan 2021, 21:39
WBX broken stud replacement notes

Last post by silverbullet « 22 Jan 2021, 21:26
Replies: 11
by silverbullet » 13 Jan 2021, 19:37

I'm building a 2.5 for Aidan, he supplied me with a core a while back and after being bored for the big barrels, it was ultrasonically cleaned.
This...

11 Replies

2574 Views

Last post by silverbullet
22 Jan 2021, 21:26
Problem with Gas/petrol switch

Last post by weimarbus « 22 Jan 2021, 16:04
Replies: 1
by Daisy » 22 Jan 2021, 11:10

Hi folks I went to start my van this morning and it did start and run for a short period and then cut out and is refusing to start again .One thing...

1 Replies

377 Views

Last post by weimarbus
22 Jan 2021, 16:04
Handbrake Cable for rear disc brake conversion

Last post by steveo9007 « 21 Jan 2021, 20:18
Replies: 27
by steveo9007 » 20 Jan 2021, 18:35
1

2
Im going to be doing the rear disc conversion, straight to the point is there a handbrake cable that is used when doing this conversion, not...
27 Replies

2766 Views

Last post by steveo9007
21 Jan 2021, 20:18
Diesel Fuel Pump Timing Kit Recommendations

Last post by davidoft1 « 21 Jan 2021, 19:05
Replies: 6
by The Hairy Camper » 21 Jan 2021, 10:15

Hi people, I need a diesel fuel pump timing kit. I've seen a few cheap one's between £30-£50 (with mixed reviews), but Brickwerks sell one for £125....

6 Replies

776 Views

Last post by davidoft1
21 Jan 2021, 19:05
2.1DJ oil/coolant heat exchanger

Last post by DoubleOSeven « 17 Jan 2021, 22:03
Replies: 4
by SyncroMatt » 10 Oct 2020, 08:39

Hope I have this in the right subforum.

The DJ engine have a unit that sits between the oil filter and case. It is fed coolant which circulates...

4 Replies

1350 Views

Last post by DoubleOSeven
17 Jan 2021, 22:03
Injection Pump Timing Kit

Last post by The Hairy Camper « 16 Jan 2021, 19:17
Replies: 6
by The Hairy Camper » 15 Jan 2021, 21:51

Hi everyone, I hope you're all doing well.
I need to replace the diesel injection pump on my van, as mine is knackered. I have a working pump to...

6 Replies

653 Views

Last post by The Hairy Camper
16 Jan 2021, 19:17
2.1 DJ idle/CO

Last post by scotttie « 16 Jan 2021, 17:15
Replies: 26
by scotttie » 09 Jan 2021, 17:55
1

2
Hi all,

Earlier in the week my van went in for it's MOT. All passed! :D but it did initially fail on CO emissions... on the first test it was well...
26 Replies

4661 Views

Last post by scotttie
16 Jan 2021, 17:15
RHD Power Steering Rack

Last post by Forden341 « 15 Jan 2021, 19:16
Replies: 8
by rollercoaster » 13 Jan 2021, 14:36

Although the MOT man was happy and it didnt even make it to a warning,
I have been told by someone that I should think of reconditioning my rack.
It...

8 Replies

1322 Views

Last post by Forden341
15 Jan 2021, 19:16
Auto gearbox oilchange

Last post by maxstu « 13 Jan 2021, 22:40
Replies: 9
by Mawsy » 11 Jan 2021, 09:29

Hi all I am changing all fluids in my 1989 2.1 auto caravell, I have done the engine oil, auto trans fluid am not able to locate drain and fill plug...

9 Replies

4304 Views

Last post by maxstu
13 Jan 2021, 22:40
Spark plugs

Last post by Robzinfin « 13 Jan 2021, 19:32
Replies: 21
by what2do » 24 Nov 2014, 16:49
1

2
Been supplied with some Bosch WR 78 plugs for nowt, they're not what I normally use and I was wondering if they'll be ok. I can exchange them if...
21 Replies

10638 Views

Last post by Robzinfin
13 Jan 2021, 19:32
T25 DJ 2.1 Digijet Not Starting

Last post by maxstu « 11 Jan 2021, 22:44
Replies: 6
by njsauto » 07 Sep 2020, 17:45

Hello There,

I hope you are all well. I am wondering if anyone has had this problem.

I have a 2.1 DJ engine Digijet which is not starting.

Fuel...

6 Replies

1626 Views

Last post by maxstu
11 Jan 2021, 22:44
Greetings

Last post by TONYT25T25 « 10 Jan 2021, 11:34
Replies: 2
by SpaceDawggy » 30 Dec 2020, 10:38

Hi,

I'm new to T25 ownership having just picked up a 1983 1.9 DG. I deffo have some rust to deal with and the interior looks home made to say the...

2 Replies

1443 Views

Last post by TONYT25T25
10 Jan 2021, 11:34
Waterboxer bellhousing on a beetle engine?

Last post by bigbadbob76 « 09 Jan 2021, 16:54
Replies: 4
by bigbadbob76 » 09 Jan 2021, 13:58

Hi you lot. been a while I know but I've not been doing much to the van, it's just running fine.
Asking for a friend who's building something mad and...

4 Replies

1342 Views

Last post by bigbadbob76
09 Jan 2021, 16:54
Clutch issue: spongey and leak underneath

Last post by Ciaraneng « 05 Jan 2021, 22:56
Replies: 16
by T25_Baloo » 30 Dec 2020, 15:00
1

2
Afternoon. Went down yesterday to jump in the van and give it a run as it’s not been started in the best part of a week and I noticed straight away...
16 Replies

5451 Views

Last post by Ciaraneng
05 Jan 2021, 22:56
Engine tinware refurbishment

Last post by Phil D « 04 Jan 2021, 12:05
Replies: 2
by Phil D » 29 Dec 2020, 21:50

New to all things Aircooled and not sure how hot the tinware gets. I am refurbishing mine and after wire brushing with a grinder and treating the...

2 Replies

948 Views

Last post by Phil D
04 Jan 2021, 12:05
Which Antifreeze?

Last post by 300CE « 01 Jan 2021, 14:12
Replies: 2
by Imahugger » 31 Dec 2020, 19:01

Thought I knew what I was doing but having second thoughts.

Which antifreeze is anyone using in a T25 1.9 Watercooled 1988. We've filled it with...

2 Replies

542 Views

Last post by 300CE
01 Jan 2021, 14:12
heater cables

Last post by acebaraka « 31 Dec 2020, 09:01
Replies: 11
by hilift » 17 Oct 2017, 13:19

need some advice , a good few years ago I replaced the heater cables on my air cooled t25
I thought at the time there seemed to be bits missing at...

11 Replies

6221 Views

Last post by acebaraka
31 Dec 2020, 09:01
1.6 or 2.0?

Last post by sarran1955 « 28 Dec 2020, 17:04
Replies: 14
by Sir Brixalot » 24 Dec 2020, 14:00

Never had an Aircooled. Can anyone tell me if this is 2.0 or 1.6? As far as you can tell from a photo does it look OK and not messed with?

14 Replies

3075 Views

Last post by sarran1955
28 Dec 2020, 17:04
1915 Dg 5 Speed 1990 Oil Warning Light Buzzer Of Doom

Last post by Dave Mason « 25 Dec 2020, 23:21
Replies: 23
by Dave Mason » 22 Dec 2020, 20:40
1

2
Hi there
Does anyone have any ideas why the warning light & buzzer comes on ?
It comes on after about 4-5 Miles,
The oil is at the Maximum Mark.
The...
23 Replies

3389 Views

Last post by Dave Mason
25 Dec 2020, 23:21
Coolant heater matrix pipe replacement

Last post by glasshopper « 17 Dec 2020, 14:17
Replies: 2
by glasshopper » 17 Dec 2020, 10:59

Hi All.
I have got coolant pouring out of my vehicle from the front to back rubber hoses that go to the heater matrix the hoses were not strapped and...

2 Replies

724 Views

Last post by glasshopper
17 Dec 2020, 14:17
Screen Wash Hose Size

Last post by fernsd « 17 Dec 2020, 12:42
Replies: 4
by fernsd » 10 Dec 2020, 11:37

Hi,

My screen wash hose needs replacing as its leaking.

Can someone please guide what size Screen Wash Hose do i need for a t25.

Would this...

4 Replies

966 Views

Last post by fernsd
17 Dec 2020, 12:42
Hydraulic lifters. Restart of a long idle engine

Last post by davidoft1 « 17 Dec 2020, 08:38
Replies: 10
by SyncroMatt » 15 Dec 2020, 19:16

Evening all,

My 2.1dj bus has sat idle for many years. It ran well without issue before storage.

I popped the valve covers today and unsurprisingly...

10 Replies

1651 Views

Last post by davidoft1
17 Dec 2020, 08:38
Hydraulic lifters

Last post by Davegrohl99 « 15 Dec 2020, 20:40
Replies: 8
by Davegrohl99 » 05 Dec 2020, 17:27

Hi on my 2.0 CU Aircooled engine the tappets are quite noisy. And all of a sudden. Had a look and found that one of the hydraulic lifters has become...

8 Replies

1370 Views

Last post by Davegrohl99
15 Dec 2020, 20:40
Carb not drawing in air

Last post by Rosie n' Jim « 11 Dec 2020, 18:43
Replies: 23
by Tomc1958 » 04 Dec 2020, 07:33
1

2
Briefly, engine rebuilt, new Solex/Brosol twin carbs, mechanic says offside one isn’t drawing air in from the top. Is it a carb fault or something...
23 Replies

4163 Views

Last post by Rosie n' Jim
11 Dec 2020, 18:43
Twin carb and LPG

Last post by davidoft1 « 06 Dec 2020, 10:29
Replies: 3
by Tomc1958 » 03 Dec 2020, 14:39

Hi folks, 2.00 air cooled . I'm a novice and need to check something out. Recent engine rebuild and new Solex/Brosol twin carbs fitted, I also have...

3 Replies

1225 Views

Last post by davidoft1
06 Dec 2020, 10:29
1981 hub carrier thread

Last post by maxstu « 01 Dec 2020, 11:41
Replies: 22
by Phil D » 28 Nov 2020, 15:19
1

2
Currently restoring my 1981 2.0l Aircooled and rebuilding front suspension steering and brakes. The splash plates have dissappeared so while trying...
22 Replies

3707 Views

Last post by maxstu
01 Dec 2020, 11:41
Dizzy vacuum pipes

Last post by chriscburgess « 01 Dec 2020, 10:54
Replies: 2
by chriscburgess » 30 Nov 2020, 20:39

Hi, i am having problems with the ignition. Starts well runs for 15 mins or so. Relatively new dizzy cap and rotor arm. Just replaced all HT leads....

2 Replies

730 Views

Last post by chriscburgess
01 Dec 2020, 10:54
Missing ‘bung’?

Last post by JeffRoo « 29 Nov 2020, 20:46
Replies: 2
by JeffRoo » 29 Nov 2020, 11:44

Hi all,
should there be a ‘bung’ covering this hole? If yes, could someone point me in the right direction to get one - thanks :ok

2 Replies

795 Views

Last post by JeffRoo
29 Nov 2020, 20:46
Water leak

Last post by T25Convert « 26 Nov 2020, 15:50
Replies: 8
by T25Convert » 24 Nov 2020, 14:18

I have a small leak, that I thought was the head seal, but (big sigh of relief) its coming from above, having followed the crusty white/pink stain. ...

8 Replies

1495 Views

Last post by T25Convert
26 Nov 2020, 15:50
rebuild or re manufactured engine.

Last post by Ciaoflyer « 26 Nov 2020, 13:58
Replies: 5
by nick.k » 19 Nov 2020, 21:15

Not a technical hands on person when it comes to mechanicals but. '82 air cooled 2ltr is in the garage and things look suddenly pretty grim after...

5 Replies

2086 Views

Last post by Ciaoflyer
26 Nov 2020, 13:58
1.9 DG to 2.1 MV conversion, easy job?

Last post by chewbacca « 26 Nov 2020, 11:55
Replies: 6
by chewbacca » 25 Nov 2020, 17:03

Hi all
So I'm still no closer to dealing with my dead DG engine & spring is getting ever nearer. I'm not going to go into reasons why on this thread,...

6 Replies

2047 Views

Last post by chewbacca
26 Nov 2020, 11:55

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